CN203343020U - Double honeycomb carrier synchronous automatic catalyst coating machine - Google Patents
Double honeycomb carrier synchronous automatic catalyst coating machine Download PDFInfo
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- CN203343020U CN203343020U CN 201320441552 CN201320441552U CN203343020U CN 203343020 U CN203343020 U CN 203343020U CN 201320441552 CN201320441552 CN 201320441552 CN 201320441552 U CN201320441552 U CN 201320441552U CN 203343020 U CN203343020 U CN 203343020U
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Abstract
The utility model relates to a double honeycomb carrier synchronous automatic catalyst coating machine. The utility model aims at providing a double honeycomb carrier synchronous automatic catalyst coating machine which is simple structure, is easy to operate, and has good coating process and high production efficiency. The aim of the utility model is realized by the technical scheme that the double honeycomb carrier synchronous automatic catalyst coating machine comprises a carrier loading/unloading mechanism, a carrier clamping mechanism, a switching station rotary mechanism, a carrier turnover mechanism, a slurry pumping mechanism, an airflow spraying, blowing and brushing mechanism and an automatic slurry feeding mechanism. The double honeycomb carrier synchronous automatic catalyst coating machine adopts a new scheme, a new process and a new structure, and a double carrier synchronous coating technique can be realized, so that productivity can be doubled, and the defects that the original developed automatic coating machine only can coat one carrier in each circulation and the productivity is low are overcome.
Description
Technical field
The utility model relates to the two bearer synchronization coated catalysts automatic machines of a kind of honeycomb substrate.
Background technology
The prosperity of traffic route, the fast development of automobile industry, bring to people's production and life many convenient, is a much progress of modern society.Meanwhile, along with urban and suburban roads Automobile flow increases severely, automobile exhaust pollution also causes severe contamination to the atmospheric environment of people's existence.In the recent period, haze weather and air pollution on a large scale repeatedly appear continuing in Beijing and some areas, the central and east.Wherein motor vehicle exhaust emission is polluted also particularly outstanding.Within 2012, China's automobile pollution surpasses 100,000,000, and motor vehicle exhaust emission becomes the important pollution sources of big and medium-sized cities air-polluting.Therefore Strong is strong day by day for the cry of strict control automobile exhaust pollution, has become a urgent task of environmental administration's control atmosphere pollution.For effectively administering automobile exhaust pollution, China and countries in the world are positive taking measures equally, and following resolution policy is roughly arranged: the one, and the power of change automobile, as active development electric automobile, substitute fuel automobile; The 2nd, improve vehicular propulsion and fuel oil quality; The 3rd, to controlling to greatest extent with car and new car and reducing pollution emission etc.
To continue to use the prior art power set with car and new car, controlling tail gas pollution, be the most extensively, also that topmost measure is in automobile exhaust emission system now, adopt the catalytic converter purification techniques.The catalyst that the maximum catalytic converter of application at present applies or contains noble metal at the micropore inwall with trickle, that porosity is high honeycomb substrate.Because catalytic-converter substrate is a kind of cellular fine holes structure carrier, when tail gas ejection through the time make itself and the increase of catalyst action face, improved the catalysis ratio, reach very high clean-up effect.For (or containing noble metal) catalyst, at present the relevant colleges and universities of China, scientific research institutions just throwing oneself into this field research and development and obtained effect, each research department has developed the catalyst slurry material products with every dirty function that disappears, and wide in variety, and performance also respectively has characteristics.But at present domestic to this class achievement in research, how scientifically, quantitative and even the catalyst article by tail gas clean-up requirement preparation is coated in technique and the equipment on above-mentioned honeycomb substrate, but study seldom, and often applied by hand, production efficiency is low, easily cause the pollution of human body and environment and waste expensive catalyst article, also easily damaging the crisp cordierite honeycomb carrier of matter.
For adapting to user's demand, we have researched and developed a kind of carrier catalyst slurry automatic coating machine, have applied for utility model patent (ZL200810071303.7) in July, 2008.Now apply for a patent is to innovate on this basis new departure new technology new mechanism can realize that multichip carrier is synchronously coated with a new technology that reaches double raising automatic coating machine production efficiency.
The utility model content
The purpose of this utility model is to provide a kind of simple in structure, easy operating, coating processes is good, production efficiency is high two bearer synchronization coated catalysts automatic machines of honeycomb substrate.
The purpose of this utility model is achieved through the following technical solutions: it comprises that machine on carrier/unload machine mechanism, carrier clamping device, conversion station slew gear, carrier switching mechanism, slurry aspirating mechanism, jet-impingement blow brush mechanism and slurry automatic feeding mechanism;
Machine on described carrier/unload machine mechanism comprises one group of above carrier feed group, lifting supporting plate, carrier head board and carrier discharging conveyer belt, the carrier feed group comprises the carrier feed conveyer belt and is connected to the carrier relaying rotating disk of feeding web tail end, carrier relaying rotating disk abuts against a side of lifting supporting plate, be provided with a carrier that is pushed into the lifting supporting plate for the carrier by carrier relaying rotating disk on described carrier relaying rotating disk and push plate, described carrier head board is for pushing to carrier discharging conveyer belt by the carrier on the lifting supporting plate;
Described carrier switching mechanism is two groups, two groups of carrier switching mechanisms are symmetricly set on respectively the two ends of conversion station slew gear, be provided with the carrier clamping device on described two groups of carrier switching mechanisms, described carrier switching mechanism band mobile carrier clamping device is done the vertical direction upset, and described conversion station slew gear band mobile carrier switching mechanism is made horizontal direction and rotated;
Described lifting supporting plate is positioned at the below of described conversion station slew gear one end clamping device, and described slurry automatic feeding mechanism is arranged on the below of conversion station slew gear other end clamping device;
The top of described conversion station slew gear is provided with a travelling car A that can move left and right and travelling car B, described slurry aspirating mechanism and jet-impingement blow brush mechanism to be separately positioned on travelling car A and travelling car B upper, and described slurry aspirating mechanism and jet-impingement blow that brush mechanism follows respectively travelling car A and moving left and right of travelling car B and successively over against the carrier clamping device of slurry automatic feeding mechanism top.
Further, described carrier clamping device comprises the holder of at least one, but described slurry aspirating mechanism comprises the vacuum draw dish of at least one oscilaltion, described jet-impingement blows brush mechanism comprises that but the jet-impingement of at least one oscilaltion blows the brush part, and the number that described holder, vacuum draw dish, jet-impingement blow the brush part is all identical with the group number of described carrier feed group.
Further, described holder is " Qian " type shape, and the dual-side of holder is respectively locating detent and clamping gas pawl, and clamping gas pawl promotes telescopic movable by the cylinder be arranged on holder; When described holder is two, two holders are arranged into " ш " type shape mutually, and in two holders, the clamping gas pawl of telescopic movable lays respectively on the dual-side of " ш " type.
Further, described vacuum draw dish be shaped as the runway shape that the rounded bowl-mouth shape in square shape, cross section that truncated cone shape umbrella, cross section be square or cross section are the track and field track type, the medial surface of vacuum draw dish is provided with one deck sealant.
Further, described carrier feed group is two groups, and the number that described holder, vacuum draw dish, jet-impingement blow the brush part is two.
Further, be provided with support shapes and a size template that is " U " font near outside the outer of rotating disk on described carrier relaying rotating disk.
Further, described slurry automatic feeding mechanism mainly is comprised of slurry dish and receiving hopper, and the slurry dish is embedded in the centre of receiving hopper, and slurry bucket carries out lifting by a lifting platform.
The utility model adopts new departure, new technology, new construction, can realize two bearer synchronization paint-on techniques, makes productivity ratio can realize double raising, overcome original we research and develop each circulation of automatic coating machine and can only apply a defect that carrier productivity ratio is on the low side.
Compared to prior art, the utility model has the advantage of:
1, compatible strong:
Diversity due to cordierite (metal) honeycomb substrate shape and dimensions, the utility model is for the blue or green carrier strong adaptability of the violet of various different sizes, the carrier that the utility model type is other shapes such as square, track and field track type applicable to carrier and the corresponding size cross section of cylindrical diameter 75-140mm, only need to change corresponding support shapes size template and corresponding vacuum draw dish gets final product;
2, machine, liquid are separated:
The utility model type is separated catalyst slurry and machine body fully, and slurries do not contact with any parts inner chamber, is convenient to change the slurries kind and is convenient to maintenance clean, does not waste slurries, and improves the service life of machine;
3, be convenient to convert coating processes:
For applying outside a kind of coating processes of kind slurries, also can be used for the coating processes conversion that the coated carrier two ends apply respectively the slurries etc. of two kinds of different cultivars;
4, outreach driving-chain identical with inline driving-chain single, be pneumatic (Pneumatic Transmission) and move easy and safety, easy to maintenance;
5, the coating operation of carrier is synchronizeed through transport and is carried out with the upper machine of carrier, (charging and discharging) operation that unloads the goods from the airplane one-tenth capable of being combined, enhances productivity.
The accompanying drawing explanation
Fig. 1 is the structural representation of a kind of embodiment of the utility model.
Fig. 2 is that the B-B of Fig. 1 is to structural representation.
Fig. 3 is the structural representation that conversion station slew gear, carrier switching mechanism and carrier clamping device combine.
Fig. 4 is the structural representation of slurry automatic feeding mechanism.
Label declaration: 1 carrier; 3 conversion station slew gears; 4 carrier switching mechanisms; 5 carrier clamping devices; 7 travelling car B; 8 slurry automatic feeding mechanisms; 9 travelling car A; 10 lifting supporting plates; 11 carrier head boards; 12 carrier discharging conveyer belts; 13 carrier feed conveyer belts; 14 carrier relaying rotating disks; 15 carriers push plate; 16 holders; 17 vacuum draw dishes; 18 jet-impingements blow the brush part; 19 slurry dishes; 20 receiving hoppers; 21 lifting platforms; 22 support shapes and size template; 23 locating detents; 24 clamping gas pawls; 25 cylinders.
The specific embodiment
The embodiment schematic diagram of the two bearer synchronization coated catalysts automatic machines of a kind of honeycomb substrate provided for the utility model as Figure 1-4, it comprises that machine on support, carrier/unload machine mechanism, carrier clamping device 5, conversion station slew gear 3, carrier switching mechanism 4, slurry aspirating mechanism, jet-impingement blow brush mechanism and slurry automatic feeding mechanism 8, pneumatic control valve cabinet, electrical control cabinet, support, security of operation alarming device and safety protection structure.
Machine on described carrier/unload machine mechanism comprises one group of above carrier feed group, lifting supporting plate 10, carrier head board 11 and carrier discharging conveyer belt 12, the carrier feed group comprises carrier feed conveyer belt 13 and is connected to the carrier relaying rotating disk 14 of feeding web tail end, carrier relaying rotating disk 14 abuts against a side of lifting supporting plate 10, be provided with a carrier that is pushed into lifting supporting plate 10 for the carrier by carrier relaying rotating disk on described carrier relaying rotating disk 14 and push plate 15, described carrier head board 11 pushes to carrier discharging conveyer belt 12 for the carrier by lifting supporting plate 10,
Described carrier switching mechanism 4 amounts to two groups, two groups of carrier switching mechanisms 4 are symmetricly set on respectively the two ends of conversion station slew gear 3, be provided with carrier clamping device 5 on described two groups of carrier switching mechanisms 4, described carrier switching mechanism 4 band mobile carrier clamping devices 5 are done the vertical direction upset, and described conversion station slew gear 3 band mobile carrier switching mechanisms 4 are made horizontal direction and rotated;
Described lifting supporting plate 10 is positioned at the below of described conversion station slew gear 3 one end clamping devices, and described slurry automatic feeding mechanism 8 is arranged on the below of conversion station slew gear 3 other end clamping devices;
The top of described conversion station slew gear 3 is provided with a travelling car A9 that can move left and right and travelling car B7, described slurry aspirating mechanism and jet-impingement blow brush mechanism to be separately positioned on travelling car A9 and travelling car B7 upper, and described slurry aspirating mechanism and jet-impingement blow that brush mechanism follows respectively travelling car A9 and moving left and right of travelling car B7 and successively over against the carrier clamping device 5 of slurry automatic feeding mechanism 8 tops.
Below just using holder, vacuum draw dish, the jet-impingement of two groups of carrier feed groups and respective numbers and blow the brush part and come technical pattern of the present utility model is further described as a kind of embodiment of the present utility model:
As shown in Figure 2, the support both sides are connected to respectively carrier feed conveyer belt 13 and carrier discharging conveyer belt 12, and the while is provided with the Auto-counting sensing device at the side of carrier discharging conveyer belt 12, the support middle part is provided with roof beam structure with top, conversion station slew gear 3 is installed on the roof beam structure of middle part, respectively there is carrier switching mechanism 4 and the carrier clamping device 5 of a level at its two ends, and carrier clamping device 5 is provided with two holders 16 side by side.Two holders 16 side by side are " ш " type, and in two holders 16, the clamping gas pawl of telescopic movable lays respectively on the dual-side of " ш " type.The carrier switching mechanism 4 that conversion station slew gear 3 can drive two ends turns round in the horizontal direction, and general angle of revolution is made as 180 degree; Carrier switching mechanism 4 is comprised of aluminium section bar framework and clamping device, can overturn in the vertical direction with respect to slew gear, and flip angle is generally to be arranged to as required 180 degree and 90 degree upsets.
As shown in Figure 1, left end carrier switching mechanism 4 belows of conversion station slew gear 3 are provided with machine on carrier/unload machine mechanism, and other end carrier switching mechanism 4 belows are provided with slurry automatic feeding mechanism 8.The pneumatic control valve cabinet is located at respectively the support two ends, slurry aspirating mechanism and jet-impingement blow brush mechanism and are located at respectively on the travelling car A9 and travelling car B7 on the roof beam structure of top, travelling car A and travelling car B, by straight-line motion mechanism slippage back and forth on the roof beam structure platform of top, alternately slide onto aspirating mechanism and jet-impingement mechanism and apply on station.The slurry aspirating mechanism be shaped as the runway shape that square shape that truncated cone shape umbrella, cross section be square or cross section are the track and field track type, its inner conical surface is by being adapted to the design of different size carrier scope.But be provided with automatic stirring and give the pulp storing tank of automatic feeding mechanism 8 fillers above slurry automatic feeding mechanism 8.
Operation principle of the present utility model: the machine is to realize cordierite or metal beehive carrier micropore inwall are applied to the catalyst pulp prepared by specification requirement in right amount, equably by the automatic control means such as pneumatic, vacuum, level sensing, Programmable Logic Controller and man-machine interface and corresponding mechanism.From carrier element part, machine comprises and adds catalyst pulp operation fully automatically to the whole process of machine under the carrier after the coated catalysts slurry.Its operating procedure is as follows: as Figure 1-4, carrier 1 vertically is placed in respectively on two carrier feed conveyer belts 13, by carrier feed conveyer belt 13, delivered on the carrier relaying rotating disk 14 of conveyer belt separately, by carrier relaying rotating disk 14, carrier 1 is returned back to outside lifting supporting plate 10 positions again, and push plate 15 by carrier carrier 1 is pushed on lifting supporting plate 10 to location.Lifting supporting plate 10 clamps on stations by lift mechanism lifts to carrier clamping device 5, and by holder 16, carrier 1 is clamped, make in the horizontal direction 180 degree by conversion station slew gear 3 and return back to slurry dish 19 tops, position, the lifting platform 21 of slurry dish 19 belows promotes slurry dish 19 to put in place, at this moment the slurry aspirating mechanism also moves to carrier 1 upper end automatically, then vacuum draw dish 17 drops to operating position, vacuum draw dish 17 and carrier 1 upper end closed sealing, and after starting vacuum and making the appropriate slurry of carrier 1 suction, vacuum draw dish 17, slurry dish 19 all separates with carrier 1 and gets back to original position, carrier clamping device 5 is by carrier switching mechanism 4 automatic turning turnback in position, now jet-impingement blow the brush mechanism move on to carrier 1 upper end position, utilize the jet power that air-flow is stronger, the slurry of inspiration carrier 1 is blown to brush and covered.Carrier 1 so repeatedly overturns and repeatedly applies, and the number of times of upset can preset according to required coated weight.In the air blowing coating procedure, the unnecessary slurry blown out is reclaimed by slurry dish and receiving hopper.The suction of this station with blow and brush and to cover critical process and complete after, 3 times turnbacks of conversion station slew gear are returned and are resetted, carrier switching mechanism 4 turn to flat sleeping shape by coated carrier 1 simultaneously, then lifting supporting plate 10 rises, after holder 16 pine folders, coated carrier 1 horizontal is unloaded on lifting supporting plate 10, last lifting supporting plate 10 drops to carrier discharging conveyer belt 12 same level positions, by carrier head board 11, carrier 1 is pushed on the discharging conveyer belt, unloads the goods from the airplane after the counting device Auto-counting.Because the utility model is provided with the two carrier switching mechanisms 4 in two ends, left and right, when having clamped new waiting, end other end when applying is coated with two carriers, therefore can boost productivity when the automatic cycle operation.
Claims (7)
1. two bearer synchronization coated catalysts automatic machines of a honeycomb substrate is characterized in that: it comprises that machine on carrier/unload machine mechanism, carrier clamping device (5), conversion station slew gear (3), carrier switching mechanism (4), slurry aspirating mechanism, jet-impingement blow brush mechanism and slurry automatic feeding mechanism (8);
Machine on described carrier/unload machine mechanism comprises one group of above carrier feed group, lifting supporting plate (10), carrier head board (11) and carrier discharging conveyer belt (12), the carrier feed group comprises carrier feed conveyer belt (13) and is connected to the carrier relaying rotating disk (14) of feeding web (13) tail end, carrier relaying rotating disk (14) abuts against a side of lifting supporting plate (10), be provided with a carrier that is pushed into lifting supporting plate (10) for the carrier by carrier relaying rotating disk (14) on described carrier relaying rotating disk (14) and push plate (15), described carrier head board (11) pushes to carrier discharging conveyer belt (12) for the carrier by lifting supporting plate (10),
Described carrier switching mechanism (4) amounts to two groups, two groups of carrier switching mechanisms (4) are symmetricly set on respectively the two ends of conversion station slew gear (3), be provided with carrier clamping device (5) on described two groups of carrier switching mechanisms (4), described carrier switching mechanism (4) band mobile carrier clamping device (5) is done the vertical direction upset, and described conversion station slew gear (3) band mobile carrier switching mechanism (4) is made horizontal direction and rotated;
Described lifting supporting plate (10) is positioned at the below of described conversion station slew gear (3) one end clamping devices, and described slurry automatic feeding mechanism (8) is arranged on the below of conversion station slew gear (3) other end clamping device;
The top of described conversion station slew gear (3) is provided with a travelling car A(9 that can move left and right) travelling car B(7), described slurry aspirating mechanism and jet-impingement blow brush mechanism and are separately positioned on travelling car A(9) and travelling car B(7) upper, described slurry aspirating mechanism and jet-impingement blow brush mechanism and follow respectively travelling car A(9) and travelling car B(7) move left and right and successively over against the carrier clamping device (5) above slurry automatic feeding mechanism (8).
2. two bearer synchronization coated catalysts automatic machines of honeycomb substrate according to claim 1, it is characterized in that: described carrier clamping device (5) comprises the holder (16) of at least one, but described slurry aspirating mechanism comprises the vacuum draw dish (17) of at least one oscilaltion, described jet-impingement blows brush mechanism comprises that but the jet-impingement of at least one oscilaltion blows brush part (18), and the number that described holder (16), vacuum draw dish (17), jet-impingement blow brush part (18) is all identical with the group number of described carrier feed group.
3. two bearer synchronization coated catalysts automatic machines of honeycomb substrate according to claim 2, it is characterized in that: described holder (16) is " Qian " type shape, and the dual-side of holder (16) is respectively the clamping gas pawl (24) of locating detent (23) and telescopic movable; When described holder (16) is two, two holders (16) are arranged into " ш " type shape mutually, and in two holders, the clamping gas pawl of telescopic movable lays respectively on the dual-side of " ш " type.
4. two bearer synchronization coated catalysts automatic machines of honeycomb substrate according to claim 2, it is characterized in that: described vacuum draw dish (17) be shaped as the runway shape that the rounded bowl-mouth shape in square shape, cross section that truncated cone shape umbrella, cross section be square or cross section are the track and field track type, the medial surface of vacuum draw dish (17) is provided with sealant.
5. according to the two bearer synchronization coated catalysts automatic machines of the described honeycomb substrate of claim 2-4 any one, it is characterized in that: described carrier feed group is two groups, and the number that described holder (16), vacuum draw dish (17), jet-impingement blow brush part (18) is two.
6. two bearer synchronization coated catalysts automatic machines of honeycomb substrate according to claim 1 and 2, it is characterized in that: the upper outer near rotating disk of described carrier relaying rotating disk (14) is provided with support shapes and a size template (22) that is " U " font.
7. two bearer synchronization coated catalysts automatic machines of honeycomb substrate according to claim 1 and 2, it is characterized in that: described slurry automatic feeding mechanism (8) mainly is comprised of slurry dish (19) and receiving hopper (20), slurry dish (19) is embedded in the centre of receiving hopper (20), and slurry bucket carries out lifting by a lifting platform (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320441552 CN203343020U (en) | 2013-07-23 | 2013-07-23 | Double honeycomb carrier synchronous automatic catalyst coating machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320441552 CN203343020U (en) | 2013-07-23 | 2013-07-23 | Double honeycomb carrier synchronous automatic catalyst coating machine |
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| CN203343020U true CN203343020U (en) | 2013-12-18 |
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| CN 201320441552 Expired - Lifetime CN203343020U (en) | 2013-07-23 | 2013-07-23 | Double honeycomb carrier synchronous automatic catalyst coating machine |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103386391A (en) * | 2013-07-23 | 2013-11-13 | 杨景秋 | Automatic machine capable of synchronously coating catalysts on dual carriers of honeycomb carriers |
| CN104841612A (en) * | 2015-05-19 | 2015-08-19 | 宁波德普福斯特环保科技有限公司 | Process device for coating denitration catalyst slurry |
-
2013
- 2013-07-23 CN CN 201320441552 patent/CN203343020U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103386391A (en) * | 2013-07-23 | 2013-11-13 | 杨景秋 | Automatic machine capable of synchronously coating catalysts on dual carriers of honeycomb carriers |
| CN103386391B (en) * | 2013-07-23 | 2015-08-26 | 杨景秋 | The synchronous coated catalysts automatic machine of honeycomb substrate complex carries |
| CN104841612A (en) * | 2015-05-19 | 2015-08-19 | 宁波德普福斯特环保科技有限公司 | Process device for coating denitration catalyst slurry |
| CN104841612B (en) * | 2015-05-19 | 2017-05-10 | 宁波德普福斯特环保科技有限公司 | Process device for coating denitration catalyst slurry |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Foochow is intelligence automatic control project Co., Ltd forever Assignor: Yang Jingqiu| Liu Xiaofei|Wu Houlei Contract record no.: 2014350000017 Denomination of utility model: Automatic machine capable of synchronously coating catalysts on dual carriers of honeycomb carriers Granted publication date: 20131218 License type: Exclusive License Record date: 20140227 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131218 Effective date of abandoning: 20150826 |
|
| RGAV | Abandon patent right to avoid regrant |