CN203338876U - Control system for stranding machine - Google Patents
Control system for stranding machine Download PDFInfo
- Publication number
- CN203338876U CN203338876U CN2013203128101U CN201320312810U CN203338876U CN 203338876 U CN203338876 U CN 203338876U CN 2013203128101 U CN2013203128101 U CN 2013203128101U CN 201320312810 U CN201320312810 U CN 201320312810U CN 203338876 U CN203338876 U CN 203338876U
- Authority
- CN
- China
- Prior art keywords
- main shaft
- module
- detecting unit
- unit
- stranding machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B3/00—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
- D07B3/08—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the take-up reel rotates about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the rope or cable on the take-up reel in fixed position and the supply reels are fixed in position
- D07B3/10—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the take-up reel rotates about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the rope or cable on the take-up reel in fixed position and the supply reels are fixed in position with provision for imparting more than one complete twist to the ropes or cables for each revolution of the take-up reel or of the guide member
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2301/00—Controls
Landscapes
- Ropes Or Cables (AREA)
Abstract
The utility model provides a control system for a stranding machine. The control system comprises a man-machine interaction module, a main shaft control module and a wire reception module. The main shaft control module comprises a driving unit I for driving a main shaft; the wire reception control module comprises a control unit and a detection unit I and a driving unit II which are connected with the control unit by signals; and the man-machine interaction module is connected with the driving unit I of the main shaft control module and the control unit of the wire reception control module through signals, and the detection unit I is connected with the main shaft control module through signals. The rotating speed of the main shaft is consistent with the rotating speed when a bow is intertwisted, the rotating speed of the wire reception motor is consistent with the rotating speed of a wire reception wheel, different combinations of the main shaft rotating speed and the wire reception motor rotating speed correspond to different twist distances, by controlling the main shaft rotating speed and wire reception motor rotating speed, the twist distance is adjusted, the transmission mechanism for adjusting the gear speed in a common stranding machine is saved, costs are saved, and the efficiency is raised.
Description
Technical field
The utility model relates to a kind of stranding machine control system.
Background technology
Stranding machine is a kind of all kinds of soft/hard conductor lines or electronics cabling equipment of being widely used in, make many lists prop up conductor and be twisted into one, reach the technological requirement of wire rod, development along with production and technique, stranding machine is high speed more and more, high-speed cable stranding-up machine is widely used, general high-speed cable stranding-up machine comprises main shaft, the line wheel that is arranged on the gear on main shaft and matches with gear, storage silk wheel is housed on main shaft, storage silk wheel rotates with main shaft, and stranded good cable storage is taken turns at the storage silk, be connected with two or more strand bows on the line wheel, single open traverse is stuck in the strand bow, the strand bow is with the line-wheel rotation, thereby make the wire stranding on the strand bow become one, determined the lay of cable by the rotating speed that on main shaft, the storage silk is taken turns and the rotating speed that twists bow, work as gear, after the line wheel diameter is decided, the lay of high-speed cable stranding-up machine is just fixed, when needs are changed the lay of cable products, need to recently realize by the deceleration of adjusting gear and line wheel, when speed reducing ratio is larger, the diameter of gear is larger, taken very large space, increased cost, wasted the time in the process of gear changing more, reduced efficiency, and, slow down and recently regulate the lay of cable products by adjusting gear, this regulative mode control precision is lower, especially when stranding machine runs up, may cause twisted wire can't meet the quality requirement, and, general stranding machine can not carry out real-time tracking to cable, when twisted wire can't meet the quality requirement, still can continue twisted wire, can not adjust accordingly, thereby increased the fraction defective of stranded cable.
Summary of the invention
The purpose of this utility model is to provide a kind of with low cost, the stranding machine control system that can switch fast lay.
In order to realize the purpose of this utility model, the technical scheme of taking is:
A kind of stranding machine control system, it comprises human-computer interaction module, main shaft control module, take-up control module;
Described main shaft control module comprises the driver element one for driving main shaft, and described take-up control module comprises control unit and the detecting unit one be connected with the control unit signal respectively, driver element two;
Human-computer interaction module is connected with the control unit signal with described driver element one respectively, and described detecting unit one is connected with main shaft control module signal.
Human-computer interaction module is for the input control parameter and show feedback information, controlling main shaft according to corresponding requirement after main shaft control module acquired information rotates, the strand bow is installed on main shaft, strand bow props up cable and is twisted into one for driving a plurality of lists, detecting unit one detects the rotary state information of main shaft, and the communication detected is upper to control unit, PID controller in control unit carries out analytical calculation to the information obtained, and the result of calculating is transferred in driver element two, driver element two is controlled the take-up motor and is rotated on request, lay when take-up motor and the speed of mainshaft have determined the stranding machine twisted wire, when needs change lay, only need the control parameter different by input just can realize, saved the transmission mechanism of general stranding machine, make operation simpler, control convenient, provide cost savings simultaneously.
Below technical scheme is further illustrated:
Preferably, state the take-up control module and also comprise that detecting unit two is connected with described control unit signal for detection of the cable detecting unit two of fracture of wire whether.Detecting unit two detects whether fracture of wire of cable in the twisted wire process, after control unit obtains local flaw signal, controls take-up pulley and stops take-up.
Preferably, described take-up control module also comprise the driver element three that is connected with described control unit signal respectively, for detection of main shaft the rotatablely move detecting unit three of state, the detecting unit four of Derivative limit on the left or on the right position during for detection of the take-up pulley winding displacement.Detecting unit three and detecting unit four actings in conjunction, be arranged on take-up pulley the cable after stranded closely.
Preferably, described detecting unit two is contact-making switch.Contact-making switch product comparative maturity, stable performance.
Preferably, described detecting unit one, detecting unit three are encoder.Encoder uses extensively, and price is lower.
Preferably, described detecting unit four is approach switch.Approach switch product comparative maturity, stable performance.
Preferably, described stranding machine control system also comprises that detecting unit five is connected with control unit for detection of the momental detecting unit five of silk thread.Detecting unit five detects the stranded performance of silk thread, realizes the cable of stranded respective length according to the parameter of setting, and after stranded completing, detecting unit five is passed to control unit by signal, and control unit is controlled corresponding motor and stopped operating.
Preferably.Described detecting unit five is encoder.Encoder uses extensively, and price is lower.
Preferably, described stranding machine control system also comprises wireless transport module, wireless transport module comprises the wireless transmission unit one be connected with described control unit signal and the wireless transmission unit two be connected with described human-computer interaction module signal, and wireless transport module one is connected with the wireless transport module binary signal.The take-up control module is placed in the line cage inside of the arc one-tenth of strand on described main shaft, by wireless transmission unit one, with the signal transmission between wireless transmission unit two, realizes that the take-up control module is connected with human-computer interaction module.
Preferably, described wireless transport module is the Zigbee wireless module.The Zigbee wireless module is low in energy consumption, and cost is low.
The utility model has the advantages that:
Human-computer interaction module is for the input control parameter and show feedback information, controlling main shaft according to corresponding requirement after main shaft control module acquired information rotates, the strand bow is installed on main shaft, strand bow props up cable and is twisted into one for driving a plurality of lists, detecting unit one detects the rotary state information of main shaft, and the communication detected is upper to control unit, PID controller in control unit carries out analytical calculation to the information obtained, and the result of calculating is transferred in driver element two, driver element two is controlled the take-up motor and is rotated on request, lay when take-up motor and the speed of mainshaft have determined the stranding machine twisted wire, when needs change lay, only need the control parameter different by input just can realize, saved the transmission mechanism of general stranding machine, make operation simpler, control convenient, provide cost savings simultaneously.
The accompanying drawing explanation
Fig. 1 is the frame diagram of the utility model stranding machine control system;
Fig. 2 is the frame diagram of main shaft control module in the utility model stranding machine control system.
Description of reference numerals:
100. take-up control module, 101. detecting unit one, 102. detecting unit two, 103. detecting unit three, 1041. left approach switch, 1042. right approach switch, 105. detecting unit five, 106. control unit, 107. take-up motor driver, 108. take-up motor, 109. winding displacement motor driver, 110. winding displacement motor, 200. graphic control panel, 300. main shaft control module, 301. spindle motor, 302. spindle motor driver, 303. detecting unit six, 304. detecting unit seven, 305. indicator light, 306. gate controlled switch, 401. wireless transmission unit one, 402. wireless transmission unit two.
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is elaborated:
Consult Fig. 1, in embodiment of the present utility model, a kind of stranding machine control system, it comprises human-computer interaction module, main shaft control module 300, take-up control module 100, described main shaft control module 300 comprises the driver element one for driving main shaft, described take-up control module 100 comprises control unit 106 and the detecting unit 1 be connected with control unit 106 signals respectively, driver element two, human-computer interaction module is connected with the driver element one of main shaft control module 300 and control unit 106 signals of take-up control module 100 respectively, described detecting unit one is connected with main shaft control module 300 signals, human-computer interaction module is connected by the MODBUS agreement with main shaft control module 300, and be connected by the RS485 Interface realization, described human-computer interaction module is graphic control panel 200, described driver element one is the spindle motor driver, driver element two is take-up motor driver 107, driver element three is winding displacement motor driver 108, take-up motor driver 107 drives controls 109 runnings of take-up motor, winding displacement motor driver 108 drives controls 110 runnings of winding displacement motor.
Described take-up control module 100 also comprises that detecting unit 2 102 is connected with described control unit 106 for detection of the cable detecting unit 2 102 of fracture of wire whether, and described detecting unit 2 102 is contact-making switch.
Described take-up control module 100 also comprise with described control unit 106, be connected for detection of the rotatablely move detecting unit 3 103 of state of main shaft, the detecting unit four of Derivative limit on the left or on the right position during for detection of the take-up pulley winding displacement, described stranding machine control system also comprises for detection of the momental detecting unit 5 105 of silk thread, detecting unit 5 105 is connected with control unit 106, described detecting unit 1, detecting unit 3 103, detecting unit 5 105 is encoder, described detecting unit four is approach switch, detecting unit four comprises left approach switch 1041, right approach switch 1042, left approach switch 1041, right approach switch 1042 detects respectively the left side of winding displacement action, the limit on the right-right-hand limit position.
The stranding machine control system also comprises wireless transport module, wireless transport module comprises the wireless transmission unit 1 be connected with described control unit 106 and the wireless transmission unit 2 402 be connected with described human-computer interaction module, can carry out the signal transmission between wireless transmission unit 1 and wireless transmission unit 2 402, described wireless transport module is the Zigbee wireless module.Between described wireless transmission unit 1 and wireless transmission unit 2 402, by the MODBUS agreement, be connected.Wireless transmission unit 1 is connected with control unit 106 by the RS232 interface, and wireless transmission unit 2 402 is connected with human-computer interaction module by the RS232 interface.
Described main shaft control module 300 also comprise the line cage outside that is positioned at the arc one-tenth of strand for detection of cable whether detection module 5 303, indicator light 305, detection module 6 304, the gate controlled switch 306 of fracture of wire, described detection module 5 303 is that outer circuit wire sensor, described detection module 6 304 are the door limiting transducer, when fracture of wire appears in the line cage outside of the arc one-tenth of strand, indicator light 305 lights, and facilitates the user to check timely.
Described take-up control module 100 integral body are positioned at the line cage inside of the arc one-tenth of strand, and are provided with take-up control module 100 accessory power supplys, guarantee that 100 power supplies of take-up control module are stable.
Human-computer interaction module is for the input control parameter and show feedback information, controlling main shaft according to corresponding requirement after main shaft control module 300 acquired informations rotates, the strand bow is installed on main shaft, strand bow props up cable and is twisted into one for driving a plurality of lists, detecting unit 1 detects the rotary state information of main shaft, and by the communication that detects in control unit 106, PID controller in control unit 106 carries out analytical calculation to the information obtained, and the result of calculating is transferred in take-up motor driver 107, take-up motor driver 107 is controlled take-up motor 109 and is rotated on request, lay when take-up motor 109 and the speed of mainshaft have determined the stranding machine twisted wire, when needs change lay, only need the control parameter different by input just can realize, saved the transmission mechanism of general stranding machine, make operation simpler, control convenient, provide cost savings simultaneously.
It is for the illustrating of the utility model possible embodiments that row describe in detail, and this embodiment is not in order to limit the scope of the claims of the present utility model, does not allly break away from the equivalence that the utility model does and implements or change, all should be contained in the scope of the claims of this case.
Claims (7)
1. a stranding machine control system, is characterized in that, it comprises human-computer interaction module, main shaft control module, take-up control module;
Described main shaft control module comprises the driver element one for driving main shaft, and described take-up control module comprises control unit and the detecting unit one be connected with the control unit signal respectively, driver element two;
Human-computer interaction module is connected with the control unit signal with described driver element one respectively, and described detecting unit one is connected with main shaft control module signal.
2. stranding machine control system according to claim 1, is characterized in that, described take-up control module also comprises that detecting unit two is connected with described control unit signal for detection of the cable detecting unit two of fracture of wire whether.
3. stranding machine control system according to claim 1 and 2, it is characterized in that, described take-up control module also comprises the driver element three that is connected with described control unit signal respectively, for detection of main shaft the rotatablely move detecting unit three of state, the detecting unit four of Derivative limit on the left or on the right position during for detection of the take-up pulley winding displacement.
4. stranding machine control system according to claim 3, is characterized in that, described detecting unit one, detecting unit three are encoder.
5. stranding machine control system according to claim 3, is characterized in that, described detecting unit four is approach switch.
6. stranding machine control system according to claim 1, it is characterized in that, also comprise wireless transport module, wireless transport module comprises the wireless transmission unit one be connected with described control unit signal and the wireless transmission unit two be connected with described human-computer interaction module signal, and wireless transport module one is connected with the wireless transport module binary signal.
7. stranding machine control system according to claim 6, it is characterized in that: described wireless transport module is the Zigbee wireless module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203128101U CN203338876U (en) | 2013-05-31 | 2013-05-31 | Control system for stranding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203128101U CN203338876U (en) | 2013-05-31 | 2013-05-31 | Control system for stranding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203338876U true CN203338876U (en) | 2013-12-11 |
Family
ID=49707540
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013203128101U Withdrawn - After Issue CN203338876U (en) | 2013-05-31 | 2013-05-31 | Control system for stranding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203338876U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103268792A (en) * | 2013-05-31 | 2013-08-28 | 广州铁路职业技术学院 | Control system of stranding machine and control method of stranding machine |
| CN110060823A (en) * | 2019-06-05 | 2019-07-26 | 广州市鸿辉电工机械有限公司 | A kind of stranding machine of frequency dividing control stranding distance |
-
2013
- 2013-05-31 CN CN2013203128101U patent/CN203338876U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103268792A (en) * | 2013-05-31 | 2013-08-28 | 广州铁路职业技术学院 | Control system of stranding machine and control method of stranding machine |
| CN103268792B (en) * | 2013-05-31 | 2016-02-10 | 广州铁路职业技术学院 | Stranding machine control system and control method thereof |
| CN110060823A (en) * | 2019-06-05 | 2019-07-26 | 广州市鸿辉电工机械有限公司 | A kind of stranding machine of frequency dividing control stranding distance |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103268792B (en) | Stranding machine control system and control method thereof | |
| CN201398135Y (en) | Winding machine | |
| CN201842594U (en) | Dual multi-layer winding rope arranging device | |
| CN101962831B (en) | Digital doubling and twisting tester | |
| CN203338876U (en) | Control system for stranding machine | |
| CN101513966A (en) | Line type winding machine | |
| CN203401170U (en) | Double-wire barrel wire conveying mechanism of lead screw gear movement wire discharging mode | |
| CN111584160B (en) | Stranding machine winding displacement system based on wireless communication | |
| CN203382316U (en) | Bidirectional wire arrangement device for multi-wire cutting machine | |
| CN201632731U (en) | Wire electrode moving mechanism of numerical control high-speed wiring electrical discharge machine | |
| CN202601417U (en) | Numerical control winding machine of voltage transformer | |
| CN201520920U (en) | Automatic wire-arranging device of stranding machine | |
| CN102899748B (en) | Yarn manufacturing equipment runs single ingot control method | |
| CN104008822A (en) | Fully automatic numerical control wire twisting machine | |
| CN203546486U (en) | Control device of double-twisting strander | |
| CN204396753U (en) | A kind of stranded wire helical spring is around spring equipment buffer unit | |
| CN203077009U (en) | PLC (Programmable Logic Controller)-based control system of lock pipe drilling tapping machine | |
| CN207451215U (en) | For the pendulous device of thin film winder | |
| CN202808039U (en) | Lapped wire rolling and arranging device | |
| CN203556670U (en) | Multi-axis intelligent controllable speed breakage-preventing wire take-up device | |
| CN204752961U (en) | Coiling two -for -one twister and control system thereof | |
| CN203287743U (en) | Weaving machine control system and servo driver | |
| CN210029527U (en) | Steel wire rope combining remote wire arranging device | |
| CN204883306U (en) | Stranded conductor equipment control system | |
| CN202830284U (en) | Electronic servo drive control system of two-for-one twister |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131211 Effective date of abandoning: 20160210 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |