CN203332090U - Micro-manipulating mechanism of forklift braking system - Google Patents

Micro-manipulating mechanism of forklift braking system Download PDF

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Publication number
CN203332090U
CN203332090U CN2013203095733U CN201320309573U CN203332090U CN 203332090 U CN203332090 U CN 203332090U CN 2013203095733 U CN2013203095733 U CN 2013203095733U CN 201320309573 U CN201320309573 U CN 201320309573U CN 203332090 U CN203332090 U CN 203332090U
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CN
China
Prior art keywords
sleeve
fine motion
connecting rod
hinged
rod
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2013203095733U
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Chinese (zh)
Inventor
肖军成
谢国生
王建超
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Hangcha Group Co Ltd
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Hangcha Group Co Ltd
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Publication date
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Priority to CN2013203095733U priority Critical patent/CN203332090U/en
Application granted granted Critical
Publication of CN203332090U publication Critical patent/CN203332090U/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

The utility model relates to a micro-manipulating mechanism of a forklift braking system. The micro-manipulating mechanism of the forklift braking system achieves the function that a micro-sensor continuously rotates in a set range within a pedal travel range. According to the technical scheme, a micro-pedal is connected with a micro connecting rod and the other end of the micro connecting rod is connected with a first sleeve; a brake pedal is connected with a brake connecting rod and the other end of the brake connecting rod is connected with a second sleeve; the first sleeve and the second sleeve are arranged at the two ends of a shaft in a sleeved mode and a one-way rigid linkage mechanism is arranged between the first sleeve and the second sleeve; a transition rod is arranged below the first sleeve, a through hole is formed in one end of the transition rod, the other end of the transition rod is connected with the first connecting rod and the second connecting rod in sequence, and the other end of the second connecting rod is fixedly connected with a rotary shaft of the micro-sensor; an L-shaped pull rod is connected to the first sleeve, the pull rod is sleeved with a first spring and a second spring, a limiting block is arranged at the free end of the pull rod, the first spring respectively abuts against the L-shaped bent portion of the pull rod and the upper surface of the transition rod, and the second spring is respectively abuts against the lower surface of the transition rod and the limiting block.

Description

Fine motion steering unit in brake system of forklift
Technical field
The utility model relates to the heavy forklift technical field, and particularly the fine motion steering unit in a kind of brake system of forklift, be mainly used on 16 tons of heavy forklifts.
Background technology
Brake system on heavy forklift is all with the fine motion steering unit at present, and the Main Function of this kind of mechanism is can guarantee that fork truck slowly moves when fork truck fork picking thing, can pitch smoothly the picking thing.Existing 16 ton forklift fine motion pedals drive jogging sensor output control signal, and the situations such as controller synthesis engine speed, tor-con, gear selector and power-transfer clutch cooling and lubricating flow, adjust the power-transfer clutch operating mode, makes car retardation, steadily crawling.Automatically controlled Jogging technology makes large-scale fork truck possess the fine motion function that little tonnage fork car is the same, no matter easily meet, is pinpoint requirement under zero load or case of heavy load, and can use for a long time the fine motion function by increasing the cooling flow of power-transfer clutch and overheating protection.
Jogging sensor has the rotating range of a setting, surpasses the rotating range change speed gear box of setting and can show that fault occurs.The problem existed at present is, steps on the fine motion pedal when pin and exerts oneself when excessive, and the jogging sensor rotation be connected with the fine motion pedal can exceed the scope of setting, and change speed gear box shows fault.
Summary of the invention
The technical problems to be solved in the utility model is: the problem for above-mentioned existence provides the steering unit of the fine motion in a kind of brake system of forklift, with the purpose that realizes that in the pedal stroke scope, jogging sensor rotates all the time in setting range.
The technical scheme that the utility model adopts is: the fine motion steering unit in brake system of forklift comprises support, and is installed on respectively fine motion pedal, brake pedal, jogging sensor and axle on this support; Be hinged with the fine motion connecting rod on described fine motion pedal, this fine motion connecting rod other end is hinged with coaxial sleeve and is located at axle the first sleeve outer, that also can rotate around its axis under the effect of fine motion connecting rod; Be hinged with brake connecting rod on described brake pedal, this brake connecting rod other end is hinged with coaxial sleeve and is located at axle the second sleeve outer, that also can rotate around its axis; Described the first sleeve and the second sleeve are sheathed on respectively the two ends of axle, and are provided with the unidirectional rigidity link gear that can drive the brake pedal action when the fine motion pedal moves between the two; It is characterized in that: the transiting rod that middle part of described the first sleeve arranged beneath and support are hinged, this transiting rod one end offers through hole, and the other end is hinged first connecting rod and second connecting rod successively, and the rotating shaft of this second connecting rod other end and jogging sensor is affixed; Be hinged with a coaxial L-type pull bar that passes described through hole, also can move freely along its axis on described the first sleeve in this through hole, overlap and have external diameter to be greater than the first spring and second spring of described through hole internal diameter respectively on this pull bar, and be provided with a limiting stopper at the pull bar free end, L shaped bending part and the transiting rod upper surface of pull bar withstood respectively at described the first upper and lower two ends of spring, and transiting rod lower surface and limiting stopper are withstood respectively in the second upper and lower two ends of spring; Described transiting rod respectively is provided with one up and down for limiting the position-limited lever of its rotational angle.
Described the first sleeve comprises that coaxial sleeve is located at the first set cylindrical shell on axle, and with integrated two engaging lugs of this first set cylindrical shell; Two engaging lugs lay respectively at first set tubular axis both sides, one of them engaging lug and fine motion rod hinge connection, and another engaging lug and pull bar are hinged.
Two engaging lugs are located along the same line, and line is arranged symmetrically with centered by the first set tubular axis.
Described the second sleeve comprises that coaxial sleeve is located at the second sleeve body on axle, and on this second sleeve body, one is processed with a hinged ear hinged with brake connecting rod.
Described link gear comprises the driving link be arranged on the first set cylindrical shell, and be arranged on the second sleeve body, with the driven member of this driving link coupling.
Described driving link comprises the fixed block be welded on the first set cylindrical shell, offers tapped bore on this fixed block and the adjusting bolt that is threaded, and this adjusting bolt is arranged over against driven member.
Described limiting stopper is nut and the pad that is threadedly connected to the pull bar end.
The beneficial effects of the utility model are: 1, the utility model pull bar is through the through hole on transiting rod, and coaxial sleeve has the first spring and the second spring that lays respectively at the upper and lower both sides of transiting rod, make between fine motion pedal and jogging sensor and form and flexibly connect, respectively be provided with up and down a position-limited lever at transiting rod simultaneously, rotational angle with the restriction transiting rod, thereby guaranteed in fine motion pedal stroke scope, no matter the stroke that the fine motion pedal is stepped on is how many, jogging sensor rotates all the time in setting range, thereby thoroughly solved the braking linking mechanism of fork truck fine motion in the past and be difficult to coordinate the limitation problem caused because both strokes are limited.2, the utility model is controlled accurate location, can realize failure-free braking, high efficiency by link gear; Harmony between fine motion and braking improves, thereby has increased operator's comfort level; Reduced rate of breakdown.
The accompanying drawing explanation
Fig. 1 is front view of the present utility model.
Fig. 2 is lateral plan of the present utility model.
Fig. 3 is block diagram of the present utility model.
Fig. 4 is the constructional drawing of pull bar in the utility model.
The specific embodiment
As shown in Figure 1-Figure 3, the present embodiment comprises support 18, and is installed on respectively fine motion pedal 1, brake pedal 2, jogging sensor 3 and axle 15 on this support, and wherein the turning cylinder of fine motion pedal 1 and brake pedal 2 is parallel with axle 15.Be hinged with a fine motion connecting rod 12 by bearing pin on described fine motion pedal 1, this fine motion connecting rod other end is hinged with the first sleeve 9 by bearing pin, and this first sleeve coaxial sleeve is located at outside axle 15, and can under 12 effects of fine motion connecting rod, around its axis, freely rotate; Be hinged with a brake connecting rod 17 by bearing pin on described brake pedal 2, this brake connecting rod other end is hinged with the second sleeve 14 by bearing pin, and this second sleeve coaxial sleeve is located at outside axle 15, and can freely rotate around its axis.Described the first sleeve 9 and the second sleeve 14 are sheathed on respectively the two ends of axle 15, and be provided with a unidirectional rigidity link gear between the two, when fine motion pedal 1 action, brake pedal 2 actions can be driven, and 1 action of fine motion pedal can't be driven during brake pedal 2 action.The transiting rod 10 that described first middle part of sleeve 9 arranged beneath and support 18 are hinged, this transiting rod one end offers a through hole, and the other end is hinged first connecting rod 11 and second connecting rod 13 successively, and this second connecting rod other end is fixedly connected with the rotating shaft of jogging sensor 3.Be hinged with pull bar 6 on described the first sleeve 9, as shown in Figure 4, in this example, pull bar 6 comprises that orthogonal linkage section 6-1 and active section 6-2(diameter are less than the internal diameter of through hole), by the corresponding central angle of circular arc transition phase 6-3(, be 90 degree between the two) the transition connection, its middle connecting segment 6-1 other end and the first sleeve 9 are hinged, and active section 6-2 coaxially also can move freely along its axis through the through hole on transiting rod 10 in this through hole, at the free end of active section 6-2, one limiting stopper 5 are installed simultaneously; The outer coaxial sleeve respectively of described active section has the external diameter of the first spring 7 and the second spring 8(two springs to be greater than the internal diameter of through hole), wherein the first spring 7 is positioned at transiting rod 10 tops, transition phase 6-3 and transiting rod 10 upper surfaces are withstood respectively in its upper and lower two ends, the second spring 8 is positioned at transiting rod 10 belows, and transiting rod 10 lower surfaces and limiting stopper 5 are withstood respectively in its upper and lower two ends; Described transiting rod 10 respectively is provided with a position-limited lever 4 up and down, for limiting the rotational angle of transiting rod 10, prevents that the rotational angle of jogging sensor 3 rotating shafts from exceeding setting range.
Described the first sleeve 9 comprises that coaxial sleeve is located at the first set cylindrical shell 9-1 on axle 15, and with integrated two the engaging lug 9-2 of this first set cylindrical shell; Two engaging lug 9-2 lay respectively at first set cylindrical shell 9-1 axis both sides, in this example, two engaging lug 9-2 are located along the same line, and line is arranged symmetrically with centered by first set cylindrical shell 9-1 axis, one of them engaging lug 9-2 and fine motion connecting rod 12 are hinged, and another engaging lug 9-2 and linkage section 6-1 are hinged.
Described the second sleeve 14 comprises that coaxial sleeve is located at the second sleeve body 14-1 on axle 15, and on this second sleeve body, one is processed with a hinged ear 14-2 hinged with brake connecting rod 17.
Described link gear comprises the driving link 16 be arranged on first set cylindrical shell 9-1, and be arranged in the second sleeve body 14-1 upper, with the driven member 19 of this driving link coupling; In this example, described driving link 16 comprises the fixed block 16-1 be welded on first set cylindrical shell 9-1, offer a tapped bore on this fixed block and this adjusting bolt of adjusting bolt 16-2 that is threaded is arranged over against driven member 19, under free state, leave certain gap between adjusting bolt 16-2 and driven member 19, in actual the use, can regulate as the case may be the size in this gap to adapt to different needs of work.
The principle of work of the present embodiment is as follows: when stepping on brake pedal 2 and braked, brake connecting rod 17 drives the second sleeve 14 by hinged ear 14-2 and rotates counterclockwise (with Fig. 2 position benchmark), due to separate between the first sleeve 9 and the second sleeve 14, only by unidirectional rigidity link gear contact, and the interlock of this link gear has one-way, can only drive brake pedal 2 actions by 1 action of fine motion pedal, otherwise not all right, therefore, now the first sleeve 9 can not rotate, and fine motion pedal 1 can not move too.
When stepping on fine motion pedal 1, fine motion connecting rod 12 drives the first sleeve 9 by engaging lug 9-2 and rotates counterclockwise (with Fig. 2 position benchmark), thereby drive pull bar 6, moves up; Simultaneously owing between adjusting bolt 16-2 and driven member 19, leaving certain gap, the second sleeve 14 temporarily can not rotate, after the first sleeve 9 turns over certain angle, adjusting bolt 16-2 withstands driven member 19, if now the first sleeve 9 is rotated further, the second sleeve 14 will rotate counterclockwise (with Fig. 2 position benchmark) under driven member 19 effects, and pulls brake pedal 2 to move downward by brake connecting rod 17, thereby realizes braking.Moving past transiting rod 10 in journey on pull bar 6 can rotate under the second spring 8 effects, be that transiting rod 10 is offered on through hole one end and moved, the other end (with the first connecting rod coupling end) moves down, thereby drives the rotating shaft rotation of jogging sensor 3 by first connecting rod 11 and second connecting rod 13, when transiting rod 10 turns to while contacting with position-limited lever 4, continue to step on fine motion pedal 1 downwards, the first sleeve 9 continues to rotate counterclockwise, on continuing, moves by pull bar 6, while is due to the position-limiting action of position-limited lever 4, transiting rod 10 can not rotate, same jogging sensor 3 can not rotate yet, now the second spring 8 is further compressed, still can drive brake pedal by fine motion pedal 1 and realize braking, therefore in the stroke range of fine motion pedal 1, no matter the stroke that fine motion pedal 1 is stepped on is how much to guarantee that jogging sensor 3 rotates all the time in the scope of setting, the pedal of fine motion simultaneously 1 can drive as required brake pedal 2 actions and realize braking in its stroke range.

Claims (7)

1. the fine motion steering unit in a brake system of forklift, comprise support (18), and be installed on respectively fine motion pedal (1), brake pedal (2), jogging sensor (3) and axle (15) on this support; Be hinged with fine motion connecting rod (12) on described fine motion pedal (1), this fine motion connecting rod other end is hinged with coaxial sleeve and is located at axle (15) the first sleeve (9) outer, that also can rotate around its axis under fine motion connecting rod (12) effect; Be hinged with brake connecting rod (17) on described brake pedal (2), this brake connecting rod other end is hinged with coaxial sleeve and is located at axle (15) the second sleeve (14) outer, that also can rotate around its axis; Described the first sleeve (9) is sheathed on respectively the two ends of axle (15) with the second sleeve (14), and is provided with the unidirectional rigidity link gear that can drive brake pedal (2) action when fine motion pedal (1) moves between the two; It is characterized in that: the transiting rod (10) that middle part of described the first sleeve (9) arranged beneath and support (18) are hinged, this transiting rod one end offers through hole, the other end is hinged first connecting rod (11) and second connecting rod (13) successively, and the rotating shaft of this second connecting rod other end and jogging sensor (3) is affixed; Be hinged with a coaxial L-type pull bar (6) that passes described through hole, also can move freely along its axis on described the first sleeve (9) in this through hole, overlap and have external diameter to be greater than the first spring (7) and second spring (8) of described through hole internal diameter respectively on this pull bar, and be provided with a limiting stopper (5) at pull bar (6) free end, L shaped bending part and transiting rod (10) upper surface of pull bar (6) withstood respectively at the upper and lower two ends of described the first spring (7), and transiting rod (10) lower surface and limiting stopper (5) are withstood respectively in the upper and lower two ends of the second spring (8); Described transiting rod (10) respectively is provided with a position-limited lever (4) for limiting its rotational angle up and down.
2. the fine motion steering unit in brake system of forklift according to claim 1, it is characterized in that: described the first sleeve (9) comprises that coaxial sleeve is located at the first set cylindrical shell (9-1) on axle (15), and with integrated two engaging lugs of this first set cylindrical shell (9-2); Two engaging lugs (9-2) lay respectively at first set cylindrical shell (9-1) axis both sides, and one of them engaging lug (9-2) is hinged with fine motion connecting rod (12), and another engaging lug (9-2) is hinged with pull bar (6).
3. the fine motion steering unit in brake system of forklift according to claim 2, it is characterized in that: two engaging lugs (9-2) are located along the same line, and line is arranged symmetrically with centered by first set cylindrical shell (9-1) axis.
4. according to the fine motion steering unit in the described brake system of forklift of claim 2 or 3, it is characterized in that: described the second sleeve (14) comprises that coaxial sleeve is located at the second sleeve body (14-1) on axle (15), and on this second sleeve body, one is processed with a hinged ear (14-2) hinged with brake connecting rod (17).
5. the fine motion steering unit in brake system of forklift according to claim 4, it is characterized in that: described link gear comprises the driving link (16) be arranged on first set cylindrical shell (9-1), and be arranged in the second sleeve body (14-1) upper, with the driven member (19) of this driving link coupling.
6. the fine motion steering unit in brake system of forklift according to claim 5, it is characterized in that: described driving link (16) comprises the fixed block (16-1) be welded on first set cylindrical shell (9-1), offer tapped bore on this fixed block and the adjusting bolt (16-2) that is threaded, this adjusting bolt is arranged over against driven member (19).
7. according to the fine motion steering unit in claim 1 or 2 or 3 described brake system of forklifts, it is characterized in that: described limiting stopper (5) is for being threadedly connected to nut and the pad of pull bar (6) end.
CN2013203095733U 2013-05-31 2013-05-31 Micro-manipulating mechanism of forklift braking system Expired - Lifetime CN203332090U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013203095733U CN203332090U (en) 2013-05-31 2013-05-31 Micro-manipulating mechanism of forklift braking system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013203095733U CN203332090U (en) 2013-05-31 2013-05-31 Micro-manipulating mechanism of forklift braking system

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Publication Number Publication Date
CN203332090U true CN203332090U (en) 2013-12-11

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Application Number Title Priority Date Filing Date
CN2013203095733U Expired - Lifetime CN203332090U (en) 2013-05-31 2013-05-31 Micro-manipulating mechanism of forklift braking system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110482444A (en) * 2019-09-25 2019-11-22 安徽合力股份有限公司 A kind of electronics fine motion and braking system for fork truck

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110482444A (en) * 2019-09-25 2019-11-22 安徽合力股份有限公司 A kind of electronics fine motion and braking system for fork truck

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Granted publication date: 20131211