CN203330649U - Automatic sleeper uniformizing device for track panel assembly production - Google Patents

Automatic sleeper uniformizing device for track panel assembly production Download PDF

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Publication number
CN203330649U
CN203330649U CN2013204185949U CN201320418594U CN203330649U CN 203330649 U CN203330649 U CN 203330649U CN 2013204185949 U CN2013204185949 U CN 2013204185949U CN 201320418594 U CN201320418594 U CN 201320418594U CN 203330649 U CN203330649 U CN 203330649U
Authority
CN
China
Prior art keywords
uniformizing
even pillow
dolly
panel assembly
assembly production
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2013204185949U
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Chinese (zh)
Inventor
李建军
陈禄
李昌生
史凌峰
朱春
郭英
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Third Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
Original Assignee
Third Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Third Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd filed Critical Third Engineering Co Ltd of China Railway 12th Bureau Group Co Ltd
Priority to CN2013204185949U priority Critical patent/CN203330649U/en
Application granted granted Critical
Publication of CN203330649U publication Critical patent/CN203330649U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to the field of track panel assembly production construction, in particular to an automatic sleeper uniformizing device for track panel assembly production. The automatic sleeper uniformizing device for track panel assembly production solves the problems that because manual uniformizing is adopted in track panel assembly production in the prior art, labor intensity is high, working efficiency is low and alignment precision is low. The automatic sleeper uniformizing device for track panel assembly production comprises two hydraulic lifting oil cylinders. A hydraulic lifting platform is erected on each hydraulic lifting oil cylinder. A plurality of sleeper uniformizing trolleys corresponding to one another in position are arrayed on the two hydraulic lifting platforms at intervals, every two uniformizing trolleys close to each other front and back are connected through a rigid connection rod, the front end of each rigid connection rod extends into the uniformizing trolley in front of the rigid connection rod and is movably clamped and fixed to the uniformizing trolley in front of the rigid connection rod, and the back end of each rigid connection rod is fixed to the uniformizing trolley at back of the rigid connection rod; the first uniformizing trolley on each hydraulic lifting platform is connected with a power driving mechanism. The automatic sleeper uniformizing device for track panel assembly production reduces labor intensity greatly, saves working time, improves working efficiency, and is high in finished product percent of pass and high in application value and promotional value, and dimensional accuracy can be easily guaranteed.

Description

Section of track assembling is produced with the even pillow device of automation
Technical field
The utility model relates to section of track assembling production and construction field, is specially a kind of section of track assembling and produces with the even pillow device of automation.
Background technology
In section of track production operation process, the general even pillow of artificial contraposition that adopts of even pillow process, even pillow mainly adopts the method for artificial line contraposition, sleeper is put on workbench, and equidistantly line on platform, manually prize sleeper sleeper is equidistantly arranged, mainly by people's eyes, grasp the precision of contraposition.This even pillow mode, labour intensity is high, generally needs 7,8 workmans to carry out operation; The moved by hand sleeper is slow, and operating efficiency is low; Grasp aligning accuracy by human eye, sleeper pitch is different in size, and quality is difficult to guarantee.Therefore, in the urgent need to developing a kind of new automatic even pillow system.
Summary of the invention
The utility model adopts artificial even pillow to have that labour intensity is high, operating efficiency is low and the problem such as aligning accuracy is poor in order to solve when existing section of track assembling is produced, and provides a kind of section of track assembling to produce with the even pillow device of automation.
The utility model is to adopt following technical scheme to realize: section of track assembling is produced with the even pillow device of automation, comprises two groups of hydraulic lifting oil cylinders, the every group of added hydraulic elevating platform that is provided with of hydraulic lifting oil cylinder in turning order dolly both sides and arranging along section of track assembly line spaced apart; Be spaced the some groups of positions even pillow dolly of correspondence mutually on two hydraulic elevating platforms, between the adjacent even pillow dolly in front and back, adopt rigid connecting rod to connect, the rigid connecting rod front end stretch in previous even pillow dolly and with its active fixing, be rigidly connected rod rear end and a rear even pillow dolly are fixed; Being positioned at first even pillow dolly on each hydraulic elevating platform is connected with power-driven mechanism.
Adopt structural design of the present utility model, utilize the hydraulic lifting oil cylinder that hydraulic elevating platform is risen, to turn the sleeper that on the order chassis, anchoring is good and be placed on even pillow dolly, now in the solid matter state, start the power-driven mechanism forward, drawing first even pillow dolly travels forward, all even pillow dollies are equidistantly arranged successively, realize even pillow process, for secondary turn over the pillow ready, sleeper pitch is controlled by the rigid connecting rod between even pillow dolly, and precision is high; Start the power-driven mechanism reversion, drawing first even pillow dolly oppositely moves, until all even pillow dollies complete the contraction solid matter, now, rigid connecting rod is reduced to even pillow dolly inside, all even pillow dolly close proximity, its centre-to-centre spacing is just in time identical with the center distance after the sleeper anchoring, waits for next even pillow.
Described power-driven mechanism comprise the electric reel that is arranged on hydraulic elevating platform below, be arranged on the directive wheel at hydraulic elevating platform two ends and be wound in electric reel and directive wheel on steel wire rope, the steel wire rope end is connected with first the even pillow dolly on hydraulic elevating platform.Start the electric reel forward and drive steel wire rope, drawing first even pillow dolly travels forward, with being about to all even pillow dollies in back, equidistantly arrange successively, realize even pillow process, otherwise, the electric reel reversion, drive first even pillow dolly of rope traction and oppositely move, until all even pillow dollies complete the contraction solid matter.
Described each hydraulic elevating platform is equipped with the travel switch be serially connected in the power-driven mechanism control loop foremost, controls by travel switch the position stopped in the process that equidistantly arranges and regain at even pillow dolly, without Artificial Control.
Compared with prior art, the utility model reasonable in design is reliable, the labour only needs 1 people to carry out electrical control, greatly reduce labour intensity, once even 42 sleepers of opening only need 2 minutes, with respect to the artificial even pillow speed of 20 minutes at least, greatly saved the activity duration, improved operating efficiency.Simultaneously, because this automatic even pillow system adopts mechanical system to control sleeper pitch, dimensional accuracy is easy to assurance, and product qualified rate is high, in a word, the utility model has been saved the labour, has shortened activity time, has reduced labour intensity, greatly enhance productivity, save expenses of labour, reduced cost, there is good using value and promotional value.
The accompanying drawing explanation
Fig. 1 is side structure schematic diagram of the present utility model;
Fig. 2 is Facad structure schematic diagram of the present utility model;
In figure: 1-turns the order dolly; 2-hydraulic lifting oil cylinder; The 3-hydraulic elevating platform; The even pillow dolly of 4-; The 5-rigid connecting rod; The 6-electric reel; The 7-directive wheel; The 8-steel wire rope; The 9-travel switch; The 10-sleeper.
The specific embodiment
Section of track assembling is produced with the even pillow device of automation, as shown in Figure 1, 2, comprises two groups of hydraulic lifting oil cylinders 2, the every group of added hydraulic elevating platform 3 that is provided with of hydraulic lifting oil cylinder in turning order dolly 1 both sides and arranging along section of track assembly line spaced apart; Be spaced the some groups of positions even pillow dolly 4 of correspondence mutually on two hydraulic elevating platforms, between the adjacent even pillow dolly in front and back, adopt rigid connecting rod 5 to connect, the rigid connecting rod front end stretch in previous even pillow dolly and with its active fixing, be rigidly connected rod rear end and a rear even pillow dolly are fixed; First the even pillow dolly be positioned on each hydraulic elevating platform 3 is connected with power-driven mechanism.Power-driven mechanism can adopt multiple frame for movement to realize, the structure that the utility model adopts comprise the electric reel 6 that is arranged on the hydraulic elevating platform below, be arranged on the directive wheel 7 at hydraulic elevating platform two ends and be wound in electric reel and directive wheel on steel wire rope 8, the steel wire rope end is connected with first the even pillow dolly on hydraulic elevating platform.Each hydraulic elevating platform 3 is equipped with the travel switch 9 be serially connected in the power-driven mechanism control loop foremost.
Operating process is as follows: by the hydraulic lifting oil cylinder, hydraulic elevating platform is risen, will turn the sleeper that on the order dolly, anchoring is good and be placed on even pillow dolly, now in the solid matter state.Drive steel wire rope by the electric reel forward, draw first even pillow dolly and travel forward, 42 all even pillow dollies are equidistantly arranged successively, realize even pillow process, sleeper pitch is controlled by the rigid connecting rod between even pillow dolly, and precision is high; The electric reel reversion, drive steel wire rope, draws first even pillow dolly and oppositely move, until 42 all even pillow dollies complete the contraction solid matter.Now, rigid connecting rod is reduced to even pillow dolly inside, all even pillow dolly close proximity, and its centre-to-centre spacing is just in time the center distance after the sleeper anchoring.Control by travel switch the position stopped in the process that equidistantly arranges and regain at even pillow dolly, without Artificial Control, even good sleeper can directly carry out secondary and turn over the pillow operation.

Claims (3)

1. a section of track assembling is produced with the even pillow device of automation, it is characterized in that comprising two groups of hydraulic lifting oil cylinders (2), the every group of added hydraulic elevating platform (3) that is provided with of hydraulic lifting oil cylinder in turning order dolly (1) both sides and arranging along section of track assembly line spaced apart; Be spaced the some groups of positions even pillow dolly (4) of correspondence mutually on two hydraulic elevating platforms, between the adjacent even pillow dolly in front and back, adopt rigid connecting rod (5) to connect, the rigid connecting rod front end stretch in previous even pillow dolly and with its active fixing, be rigidly connected rod rear end and a rear even pillow dolly are fixed; First the even pillow dolly be positioned on each hydraulic elevating platform (3) is connected with power-driven mechanism.
2. section of track assembling according to claim 1 is produced with the even pillow device of automation, it is characterized in that described power-driven mechanism comprise the electric reel (6) that is arranged on hydraulic elevating platform below, be arranged on the directive wheel (7) at hydraulic elevating platform two ends and be wound in electric reel and directive wheel on steel wire rope (8), the steel wire rope end is connected with first the even pillow dolly on hydraulic elevating platform.
3. section of track assembling according to claim 1 is produced with the even pillow device of automation, it is characterized in that each hydraulic elevating platform (3) is equipped with the travel switch (9) be serially connected in the power-driven mechanism control loop foremost.
CN2013204185949U 2013-07-15 2013-07-15 Automatic sleeper uniformizing device for track panel assembly production Expired - Fee Related CN203330649U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013204185949U CN203330649U (en) 2013-07-15 2013-07-15 Automatic sleeper uniformizing device for track panel assembly production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013204185949U CN203330649U (en) 2013-07-15 2013-07-15 Automatic sleeper uniformizing device for track panel assembly production

Publications (1)

Publication Number Publication Date
CN203330649U true CN203330649U (en) 2013-12-11

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ID=49699348

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2013204185949U Expired - Fee Related CN203330649U (en) 2013-07-15 2013-07-15 Automatic sleeper uniformizing device for track panel assembly production

Country Status (1)

Country Link
CN (1) CN203330649U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104985416A (en) * 2015-06-30 2015-10-21 同日工业自动化设备(深圳)有限公司 Installation method for star gear and/or spring shaft and corresponding installation equipment thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104985416A (en) * 2015-06-30 2015-10-21 同日工业自动化设备(深圳)有限公司 Installation method for star gear and/or spring shaft and corresponding installation equipment thereof
CN104985416B (en) * 2015-06-30 2017-12-29 同日工业自动化设备(深圳)有限公司 The installation method and its corresponding installation equipment of pocket-wheel and/or spring shaft

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20131211

Termination date: 20210715