CN203310376U - Integrated device used for DC plug exposed size measurement and DC plug wiping - Google Patents
Integrated device used for DC plug exposed size measurement and DC plug wiping Download PDFInfo
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- CN203310376U CN203310376U CN2013203457359U CN201320345735U CN203310376U CN 203310376 U CN203310376 U CN 203310376U CN 2013203457359 U CN2013203457359 U CN 2013203457359U CN 201320345735 U CN201320345735 U CN 201320345735U CN 203310376 U CN203310376 U CN 203310376U
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Abstract
An integrated device used for DC plug exposed size measurement and DC plug wiping comprises a bottom plate, an optical fiber switch, a proximity switch, a moving rod, a supporting structure which is arranged on the bottom plate and is used for mounting the moving rod, a liquid spraying mechanism used for spraying wiping machine water to a DC plug exposed end, a wiping mechanism used for wiping the DC plug exposed end, and a PLC controller used for controlling the liquid spraying mechanism and the wiping mechanism. With the integrated device used for DC plug exposed size measurement and DC plug wiping provided by the utility model adopted, a DC plug exposed size measurement process and a DC plug wiping process can be combined into one process with automatic operation and greatly-improved work efficiency.
Description
Technical field
The utility model relates to the integrated apparatus of the dimensional measurement of DC plug exposed junction and DC wiping.
Background technology
Due to the electronics applications such as GSM CDMA, digital camera, video recorder, combination audio, VCD player enriching constantly and universal, driven the large-scale production of DC plug line.The application of DC plug all can have different requirements to the length dimension of its exposed junction according to its application requirements, and controls according to preassigned the length dimension of exposed junction is strict; Therefore in addition, in the DC plug production run, its exposed junction often has dirtyly, often need to increase the wiping operation one producing after-stage.Dimensional measurement for DC exposed junction at present mainly exposes size with mechanical type dial gauge measurement DC head, measured expose after size more manual wiping DC dirty, that is to say, dimensional measurement and wiping need to independently operate and just can complete for twice, this has increased cost of labor greatly, and inefficiency.And owing to when measuring size, using visual method to measure, the employee easily produces fatigue, can cause erroneous judgement, increases the rate of outflow of defective products, has a strong impact on the control of product quality.Generally after having measured and exposing size, employee Chang Shougong is stained with and smears machine water wiping DC head with cloth, and not only efficiency is low, and the machine water of smearing can injure skin, affects the employee healthy.Visible, in the operation of DC exposed junction dimensional measurement and wiping, need badly seek a kind of automated job, efficiency high, save the integrated apparatus of human cost.
The utility model content
In order to overcome above-mentioned deficiency, but the purpose of this utility model be to provide a kind of DC exposed junction dimensional measurement and wiping operation can be combined into a procedure and automated job, greatly increase work efficiency for the DC head, expose the integrated apparatus of dimensional measurement and DC wiping.
For reaching the purpose of this utility model, the technical scheme adopted is as follows:
A kind of integrated apparatus that exposes dimensional measurement and DC wiping for the DC head, this device comprise base plate, fiber switch, approach switch, carriage release lever, be located on base plate be used to supporting construction that carriage release lever is installed, smear machine water to the hydrojet mechanism of DC exposed junction, for the Wiping mechanism of a wiping DC exposed junction, and be used to controlling the PLC controller of hydrojet mechanism and Wiping mechanism for sprinkling, described base plate which is provided with starting stave, and starting stave offers the jack inserted for DC exposed junction, described approach switch and fiber switch together are located on base plate the position that is positioned at the starting stave rear, described supporting construction is located on base plate and in the space between starting stave and fiber switch and approach switch, and supporting construction is provided with the through hole that has the center line roughly overlapped with described jack, the through hole that described carriage release lever runs through supporting mechanism is located in the space between starting stave and fiber switch and approach switch, carriage release lever supporting construction relatively moves forward and backward in space between starting stave and fiber switch and approach switch, carriage release lever can with insert DC exposed junction butt in jack and be subjected to the thrust of DC exposed junction and move backward and touch described approach switch and fiber switch, described approach switch is for responding to the DC insert action, and approach switch is connected with the PLC controller and transmits DC head insertion signal to PLC controller and smear machine water to control the sprinkling of hydrojet mechanism, described fiber switch is for responding to the length dimension of DC exposed junction, fiber switch and PLC control its be connected and the size signal that transmits DC exposed junction to the PLC controller with the control Wiping mechanism.
Described hydrojet mechanism comprises and holds the container of smearing machine water, and shower nozzle, described shower nozzle is located at the top, zone between starting stave and supporting construction, between described container and shower nozzle, is connected with woven hose and reaches be used to controlling the electromagnetic water valve of transfusion liquid in pipe break-make, and electromagnetic water valve is controlled by the PLC controller.
Further, described supporting construction comprises to be located on base plate and second and third riser between starting stave and fiber switch and approach switch, on second and third riser, be equipped with the through hole that has the center line roughly overlapped with described jack, the through hole that described carriage release lever runs through second and third riser is located in the space between starting stave and fiber switch and approach switch.
Further, described Wiping mechanism comprises the first finger cylinder, motor, cleaning wiping cloth; Described the first finger cylinder is located on supporting construction and in the zone between supporting construction and starting stave, the first finger cylinder has the first clamping part, on the first clamping part, bondage has cleaning wiping cloth, described the first clamping part is subjected to the PLC controller to control and can clamp and extend into DC exposed junction in zone between starting stave and supporting construction, and the first finger cylinder can be rotated around DC exposed junction of clamping by the motor driving, and described motor is controlled by the PLC controller.
Preferably, described Wiping mechanism also comprises the second finger cylinder, described second finger cylinder is located on starting stave, and the second finger cylinder has the second clamping part, and described the second clamping part is controlled by the PLC controller and can be gripped the DC head inserted in the starting stave jack.The second finger cylinder grips the DC head, the DC head when being conducive to the second finger cylinder and carrying out wiping action fixing, thus do not need hand-held fixing.
Described supporting construction comprises to be located on base plate and second and third riser between starting stave and fiber switch and approach switch, on second and third riser, be equipped with the through hole that has the center line roughly overlapped with described jack, the through hole that described carriage release lever runs through second and third riser is located in the space between starting stave and fiber switch and approach switch; Described the first finger cylinder is located at surface relative with starting stave on the second riser.
Described integrated apparatus also comprises alarm mechanism, and described alarm mechanism is controlled by the PLC controller.
Described PLC controller has the dimension analysis unit, be used to the hydrojet control module of controlling hydrojet mechanism, and be used to controlling the wiping control module of Wiping mechanism.
Further, approach switch is subjected to the shake-up of carriage release lever and responds to the insert action of DC head and the DC head is inserted to the hydrojet control module that signal is sent to the PLC controller, and the hydrojet control module inserts the sprinkling of signal controlling hydrojet mechanism according to the DC head received and smears machine water; Fiber switch is subjected to the shake-up of carriage release lever and the length dimension of a measurement of inductance DC exposed junction size signal is sent to the dimension analysis unit of PLC controller, and the dimension analysis unit judges and form non-defective unit or substandard products signal according to the size signal received; The wiping control module of PLC controller receives the signal that the dimension analysis unit sends, and when receiving the non-defective unit signal, starts Wiping mechanism.
Further, described integrated apparatus also comprises alarm mechanism, described alarm mechanism is controlled by the PLC controller, described PLC controller also comprises the controlling alarm unit, and described controlling alarm unit receives non-defective unit or the substandard products signal sent the dimension analysis unit and controls alarm mechanism and send non-defective unit or substandard products alarm.
The technical scheme that the utility model provides has following beneficial effect:
Use integrated apparatus of the present utility model DC exposed junction dimensional measurement and wiping can be combined in to a procedure, without being separated into two independent operations.But this device automated job, efficiency is high, can strictly control product quality; And the employee can not hurt skin without with hand, directly contacting and smear machine water.
Adopt device operation of the present utility model to compare with existing manual work mode, have following effect:
Manual work mode: produced 1PCS product man-hours requirement 5.98 seconds, and occur that easily DC exposed junction dimensional measurement is inaccurate.
The operating type of the utility model device: produce 1PCS product man-hours requirement 3.50 seconds, and saved 2.48 seconds man-hours, can 100% resolution defective products.
The accompanying drawing explanation
Fig. 1 is the inner structure schematic diagram of the utility model integrated apparatus;
Fig. 2 is the schematic diagram that integrated apparatus inserts the DC head.
Fig. 3 is DC schematic diagram.
Description of reference numerals: base plate 1.1; Top cover 1.2; Side plate 1.3; Starting stave 2.1; Jack 2.11; The second riser 2.2; The 3rd riser 2.3; Carriage release lever 2.4; The first finger cylinder 3.1; The first clamping part 3.11; Second finger cylinder 3.2; The second clamping part 3.21; Motor 3.3; PLC controller 4; Container 5.1; Woven hose 5.2; Shower nozzle 5.3; Fiber switch 6; Approach switch 7; DC 8; DC exposed junction 8.1.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Referring to Fig. 1～3, the utility model provides a kind of integrated apparatus that exposes dimensional measurement and DC wiping for the DC head, this device comprises base plate 1.1, fiber switch 6, approach switch 7, carriage release lever 2.4, be located on base plate be used to supporting construction that carriage release lever 2.4 is installed, smear machine water to the hydrojet mechanism of DC exposed junction, for the Wiping mechanism of a wiping DC exposed junction 8.1, and be used to controlling the PLC controller 4 of hydrojet mechanism and Wiping mechanism for sprinkling, also can further on base plate, add side plate 1.3 and top cover 1.2 forms the cabinet (see figure 2)s.
Base plate 1.1 is provided with starting stave 2.1, and starting stave offers the jack 2.11 inserted for DC exposed junction.Approach switch 7 and fiber switch 6 together are located on base plate the position that is positioned at starting stave 2.1 rears.Supporting construction is located on base plate and in the space between starting stave 2.1 and fiber switch 6 and approach switch 7, and supporting construction is provided with the through hole that has the center line roughly overlapped with jack 2.11.The through hole that carriage release lever 2.4 runs through supporting mechanism is located in the space between starting stave and fiber switch and approach switch, and carriage release lever supporting construction relatively moves forward and backward in space between starting stave and fiber switch and approach switch.Carriage release lever 2.4 can and be subjected to the thrust of DC exposed junction 8.1 and moves backward and touch approach switch 7 and fiber switch 6 with the exposed junction butt that inserts the DC 8 in jack 2.11.As a kind of preferred version, supporting construction comprises the second riser 2.2 and the 3rd riser 2.3 of being located on base plate and between starting stave 2.1 and fiber switch and approach switch, on second and third riser, is equipped with the through hole that has the center line roughly overlapped with jack 2.11.The through hole that carriage release lever 2.4 runs through second and third riser is located in the space between starting stave and fiber switch and approach switch.
PLC controller 4 has the dimension analysis unit, be used to the hydrojet control module of controlling hydrojet mechanism, and be used to controlling the wiping control module of Wiping mechanism.Approach switch 7 is subjected to the shake-up of carriage release lever 2.4 and responds to the insert action of DC 8 and the DC head is inserted to the hydrojet control module that signal is sent to the PLC controller, and the hydrojet control module inserts signal controlling hydrojet mechanism according to the DC head received and sprays and smear machine water.Fiber switch 6 is subjected to the shake-up of carriage release lever 2.4 and the length dimension of a measurement of inductance DC exposed junction size signal is sent to the dimension analysis unit of PLC controller, and the dimension analysis unit judges and form non-defective unit or substandard products signal according to the size signal received.The wiping control module of PLC controller receives the signal of dimension analysis unit, when receiving the non-defective unit signal, starts Wiping mechanism.
Wherein, hydrojet mechanism comprises and holds the container 5.1 of smearing machine water, and shower nozzle 5.3.Shower nozzle is located at the top in the zone between starting stave and supporting construction, specifically can be located at the top, zone between starting stave 2.1 and supporting construction the second riser 2.2.Between container and shower nozzle, be connected with woven hose 5.2 and reach be used to controlling the electromagnetic water valve of transfusion liquid in pipe break-make, electromagnetic water valve is controlled by the hydrojet control module of PLC controller.
Wiping mechanism comprises the first finger cylinder 3.1, motor 3.3 and cleaning wiping cloth.The first finger cylinder 3.1 is located on supporting construction and in the zone between supporting construction and starting stave.Concrete, the first finger cylinder 3.1 is located at supporting construction the second riser 2.2 surface relative with starting stave 2.1.The first finger cylinder has bondage on the first clamping part 3.11, the first clamping parts cleaning wiping cloth.The first clamping part is subjected to the wiping control module of PLC controller to control and can clamp and extend into DC exposed junction in zone between starting stave 2.1 and the second riser 2.2, and the first finger cylinder 3.1 is subjected to motor 3.3 to drive and can rotate around DC exposed junction of clamping, and motor 3.3 is controlled by the motor control unit of PLC controller.Wiping mechanism also can further have second finger cylinder 3.2, and second finger cylinder 3.2 is located on starting stave 2.1.The second finger cylinder has DC that the second clamping part 3.21, the second clamping parts are subjected to the wiping control module of PLC controller to control and can grip to insert in the starting stave jack 8.
Integrated apparatus of the present utility model also can further be provided with alarm mechanism, and alarm mechanism is controlled by the PLC controller.The PLC controller has the controlling alarm unit, and the controlling alarm unit receives non-defective unit or the substandard products signal sent the dimension analysis unit and controls alarm mechanism and send non-defective unit or substandard products alarm.
Below further the course of work of the utility model integrated apparatus is described: will need to measure with the DC of wiping 8 and insert in jacks 2.11, the exposed junction of DC head extend into zone the pushing tow carriage release lever 2.4 between starting stave 2.1 and the second riser 2.2, and carriage release lever is moved backward by thrust that DC exposed junction 8.1 applies and touches approach switch 7 and fiber switch 6.Approach switch 7 is sensed the insert action of DC head and the DC head is inserted to the hydrojet control module that signal is sent to the PLC controller, the hydrojet control module of PLC controller opens it according to the electromagnetic water valve that the DC head received inserts signal controlling hydrojet mechanism, and shower nozzle 5.3 starts to spray smears machine water to DC the exposed junction that extend into zone between starting stave 2.1 and the second riser 2.2.The length dimension of fiber switch 6 a measurement of inductance DC exposed junction 8.1, and size signal is sent to the dimension analysis unit of PLC controller, the dimension analysis unit compares received size signal and default qualified size, if size form non-defective unit signal consistent with qualified size, otherwise, produce the substandard products signal.The controlling alarm unit of PLC controller is controlled alarm mechanism according to the signal that the dimension analysis unit received sends, and makes alarm mechanism produce non-defective unit alarm or substandard products alarm.The wiping control module of PLC controller is controlled Wiping mechanism according to the signal that the dimension analysis unit received sends.When the wiping control module received the substandard products signal, the course of work finished, and the DC head is taken away.When the wiping control module received the non-defective unit signal, the second clamping part 3.21 that the wiping control module is controlled second finger cylinder 3.2 made it grip the DC that inserts in jack 2.11 8; Simultaneously, the first clamping part 3.11 of wiping control module control the first finger cylinder 3.1 makes its clamping extend into DC the exposed junction 8.1 in zone between starting stave and the second riser; The motor control unit of PLC controller now makes its startup according to the signal control motor of the non-defective unit from the dimension analysis unit 3.3 received, motor drives the first finger cylinder 3.1 makes its DC around clamping exposed junction do 360 degree rotations, thereby realizes wiping action.
The utility model is not limited to above-mentioned embodiment, every various changes of the present utility model or modification are not broken away to spirit and scope of the present utility model, if these are changed and within modification belongs to claim of the present utility model and equivalent technologies scope, the utility model also means and comprises these changes and modification.
Claims (10)
1. integrated apparatus that exposes dimensional measurement and DC wiping for the DC head, it is characterized in that, this device comprises base plate, fiber switch, approach switch, carriage release lever, be located on base plate be used to supporting construction that carriage release lever is installed, smear machine water to the hydrojet mechanism of DC exposed junction, for the Wiping mechanism of a wiping DC exposed junction, and be used to controlling the PLC controller of hydrojet mechanism and Wiping mechanism for sprinkling;
Described base plate which is provided with starting stave, and starting stave offers the jack inserted for DC exposed junction;
Described approach switch and fiber switch together are located on base plate the position that is positioned at the starting stave rear;
Described supporting construction is located on base plate and in the space between starting stave and fiber switch and approach switch, and supporting construction is provided with the through hole that has the center line roughly overlapped with described jack, the through hole that described carriage release lever runs through supporting mechanism is located in the space between starting stave and fiber switch and approach switch, carriage release lever supporting construction relatively moves forward and backward in space between starting stave and fiber switch and approach switch, carriage release lever can with insert DC exposed junction butt in jack and be subjected to the thrust of DC exposed junction and move backward and touch described approach switch and fiber switch,
Described approach switch is for responding to the DC insert action, and approach switch is connected with the PLC controller and transmits DC head insertion signal to PLC controller and smear machine water to control the sprinkling of hydrojet mechanism;
Described fiber switch is for responding to the length dimension of DC exposed junction, fiber switch and PLC control its be connected and the size signal that transmits DC exposed junction to the PLC controller with the control Wiping mechanism.
2. the integrated apparatus that exposes dimensional measurement and DC wiping for the DC head according to claim 1, it is characterized in that, described hydrojet mechanism comprises and holds the container of smearing machine water, and shower nozzle, described shower nozzle is located at the top in zone between starting stave and supporting construction, between described container and shower nozzle, be connected with woven hose and reach be used to controlling the electromagnetic water valve of transfusion liquid in pipe break-make, electromagnetic water valve is controlled by the PLC controller.
3. the integrated apparatus that exposes dimensional measurement and DC wiping for the DC head according to claim 1, it is characterized in that, described supporting construction comprises to be located on base plate and second and third riser between starting stave and fiber switch and approach switch, on second and third riser, be equipped with the through hole that has the center line roughly overlapped with described jack, the through hole that described carriage release lever runs through second and third riser is located in the space between starting stave and fiber switch and approach switch.
4. the integrated apparatus that exposes dimensional measurement and DC wiping for the DC head according to claim 1, is characterized in that, described Wiping mechanism comprises the first finger cylinder, motor, cleaning wiping cloth;
Described the first finger cylinder is located on supporting construction and in the zone between supporting construction and starting stave, the first finger cylinder has the first clamping part, on the first clamping part, bondage has cleaning wiping cloth, described the first clamping part is subjected to the PLC controller to control and can clamp and extend into DC exposed junction in zone between starting stave and supporting construction, and the first finger cylinder can be rotated around DC exposed junction of clamping by the motor driving, and described motor is controlled by the PLC controller.
5. the integrated apparatus that exposes dimensional measurement and DC wiping for the DC head according to claim 4, it is characterized in that, described Wiping mechanism also comprises the second finger cylinder, described second finger cylinder is located on starting stave, the second finger cylinder has the second clamping part, and described the second clamping part is controlled by the PLC controller and can be gripped the DC head inserted in the starting stave jack.
6. the integrated apparatus that exposes dimensional measurement and DC wiping for the DC head according to claim 4, is characterized in that,
Described supporting construction comprises to be located on base plate and second and third riser between starting stave and fiber switch and approach switch, on second and third riser, be equipped with the through hole that has the center line roughly overlapped with described jack, the through hole that described carriage release lever runs through second and third riser is located in the space between starting stave and fiber switch and approach switch;
Described the first finger cylinder is located at surface relative with starting stave on the second riser.
7. the integrated apparatus that exposes dimensional measurement and DC wiping for the DC head according to claim 1, is characterized in that, described integrated apparatus also comprises alarm mechanism, and described alarm mechanism is controlled by the PLC controller.
8. according to the described integrated apparatus that exposes dimensional measurement and DC wiping for the DC head of claim 1～7 any one, it is characterized in that, described PLC controller has the dimension analysis unit, be used to the hydrojet control module of controlling hydrojet mechanism, and be used to controlling the wiping control module of Wiping mechanism.
9. the integrated apparatus that exposes dimensional measurement and DC wiping for the DC head according to claim 8, is characterized in that,
Approach switch is subjected to the shake-up of carriage release lever and responds to the insert action of DC head and the DC head is inserted to the hydrojet control module that signal is sent to the PLC controller, and the hydrojet control module inserts the sprinkling of signal controlling hydrojet mechanism according to the DC head received and smears machine water;
Fiber switch is subjected to the shake-up of carriage release lever and the length dimension of a measurement of inductance DC exposed junction size signal is sent to the dimension analysis unit of PLC controller, and the dimension analysis unit judges and form non-defective unit or substandard products signal according to the size signal received;
The wiping control module of PLC controller receives the signal that the dimension analysis unit sends, and when receiving the non-defective unit signal, starts Wiping mechanism.
10. the integrated apparatus that exposes dimensional measurement and DC wiping for the DC head according to claim 9, it is characterized in that, described integrated apparatus also comprises alarm mechanism, described alarm mechanism is controlled by the PLC controller, described PLC controller also comprises the controlling alarm unit, and described controlling alarm unit receives non-defective unit or the substandard products signal sent the dimension analysis unit and controls alarm mechanism and send non-defective unit or substandard products alarm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203457359U CN203310376U (en) | 2013-06-17 | 2013-06-17 | Integrated device used for DC plug exposed size measurement and DC plug wiping |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203457359U CN203310376U (en) | 2013-06-17 | 2013-06-17 | Integrated device used for DC plug exposed size measurement and DC plug wiping |
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| Publication Number | Publication Date |
|---|---|
| CN203310376U true CN203310376U (en) | 2013-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013203457359U Expired - Fee Related CN203310376U (en) | 2013-06-17 | 2013-06-17 | Integrated device used for DC plug exposed size measurement and DC plug wiping |
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| CN (1) | CN203310376U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111545492A (en) * | 2020-03-30 | 2020-08-18 | 广东利元亨智能装备股份有限公司 | Rubber wiping mechanism |
-
2013
- 2013-06-17 CN CN2013203457359U patent/CN203310376U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111545492A (en) * | 2020-03-30 | 2020-08-18 | 广东利元亨智能装备股份有限公司 | Rubber wiping mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131127 Termination date: 20210617 |
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| CF01 | Termination of patent right due to non-payment of annual fee |