CN203305659U - Intelligent snowflake production line curing equipment - Google Patents
Intelligent snowflake production line curing equipment Download PDFInfo
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- CN203305659U CN203305659U CN201320358949XU CN201320358949U CN203305659U CN 203305659 U CN203305659 U CN 203305659U CN 201320358949X U CN201320358949X U CN 201320358949XU CN 201320358949 U CN201320358949 U CN 201320358949U CN 203305659 U CN203305659 U CN 203305659U
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Abstract
The utility model discloses intelligent snowflake production line curing equipment which comprises UV curing equipment used in a downstream process of a screen process press or an offset press, and is characterized in that the UV curing equipment comprises eight units; the eight units are a first water-cooled UV non-polar detonation and wrinkle processing combination machine, a second water cooled UV curing machine, a third IR curing machine, a fourth water-cooled UV curing machine, a fifth IR curing machine, a sixth post-compulsory humidifier, a seventh post-compulsory twin cooling machine and an eighth automatic paper receiving machine in sequence according to the connection sequence; the eight units are independent of one another; all the units are in bridged connection; high temperature resisting mesh belts used for conveying printed material are arranged in the units except the automatic paper receiving machine. The curing tasks in the multiple processes are completed efficiently in one process at one step. The problems that a conventional UV snowflake printing process is complicated and the printing cost is high are solved.
Description
Technical field
The present invention relates to print field, relate in particular to a kind of intelligent snowflake production line curing apparatus.
Background technology
The snowflake printing ink major part is the material that is printed with background color, and the form and aspect of background color and the height of tinting strength, tinting power will affect size and the uniformity of snowflake.The concentration height all will affect the effect that snowflake rockets.It is larger that the snowflower effect formed after printing is affected by transfer rate, therefore in the situation that fix other mode of operation, regulates transfer rate and can adjust snowflower effect.Solidifying the requirement of the solid machine of light of snowflake printing ink is comparatively special, requires on-line operation to solidify or adopts the solid machine of light of 3 above ultraviolet lamp tubes to solidify, and front group of lamp or front lamp are used to form snowflake, and rear group of lamp or rear two lamps are for solidifying snowflake.
From typography, UV printing ink set speed is fast, and conjunctiva is functional, all kinds of printable fabrics are had to good adhesive force, and the performance such as scratch resistance, wearability, resistance to acids and bases is all good than common ink, therefore, although expensive many of its cost ratio common ink, but be widely used.
Because the typography demand increases day by day with requiring, in concrete production process, it is very important that linking between each technique and adjustment seem, in the urgent need to the curing printing equipment that reaches of a kind of integrated Novel snow flower production line is provided, simplifies step, saves time, to improve quality and efficiency.
Summary of the invention
Main purpose of the present invention is to provide a kind of multi-functional a kind of intelligent snowflake production line curing apparatus, the snowflake, freezing point, wrinkle that is intended to improve print product ignited, IR is infrared, humidification, be cooled to the novel production line of one, make printing machine equipment can meet solidifying of stock mass colour technique fully, to improve quality and efficiency.
Concrete scheme of the present invention is as follows:
A kind of intelligent snowflake production line curing apparatus, comprise for the UV curing apparatus on screen process press or offset press later process, described UV curing apparatus is comprised of eight units and CCU, described eight units are connected with CCU respectively, described eight units according to the order of connection are successively: the electrodeless ignition of the first water-cooled UV and wrinkle treatment unit mahine, the second water-cooled UV solidifies machine, the 3rd infrared ray IR solidifies machine, the 4th water-cooled UV solidifies machine, the 5th infrared ray IR solidifies machine, the 6th rear forced humidification machine, the 7th rear pressure binary cooler, the 8th automatically paper collecting machine, described eight units are units independently separately, and between each unit, having passes a bridge connects, and in each unit except the automatically paper collecting machine, is equipped with the high temperature resistant guipure for delivery of stock, bottom each unit, a vibration abatement is set, described CCU comprises sensor and data acquisition module, operation trend analysis and Control module, dragging system, executing agency, the feedback of status module, human-computer interaction module, described sensor and data acquisition module carry out the model transmission to operation trend analysis and Control module is unidirectional, the feedback of status module is from dragging system, signal is collected by executing agency, and one-way transmission is to operation trend analysis and Control module, the two-way transmission signal of human-computer interaction module and operation trend analysis and Control module, the data command one-way transmission that operation trend analysis and Control module will be handled well is to dragging system, again by the dragging system one-way transmission to executing agency.
The electrodeless ignition of described water-cooled UV and wrinkle treatment unit mahine are to be connected on the head of screen process press or offset press, comprise 6, the wrinkle lamp, 1, electrodeless ignition UV lamp, one of the 30KW electronic power supply that in casing and casing, arrange.
The curing machine of described the first water-cooled UV comprises 3 UV lamps of setting in casing and casing and the UV transformer of 3 30KW after being connected in the electrodeless ignition of described water-cooled UV and wrinkle treatment unit mahine.
Finally, the stock by described rear pressure binary cooler cooling processing is carried out to collection and treatment through described automatically paper collecting machine.
When indivedual even whole units of unit need to be maintained, first cut off the electricity supply, then remove the gap bridge for connecting between unit, finally enable universal wheel this unit is hauled out and maintained.
It should be noted that, when the function to each unit and effect are regulated, to adjust for the classification of stock and the demand of undertaking the printing of, especially stock only needs wherein part technical process just can reach the effect of undertaking the printing of, and the unit that does not produce the stock solidification effect is only born the task of transmitting delivering printing.
Beneficial effect
The present invention efficiently completes the curing task of multiple working procedure is disposable on a procedure.Every unit not only independent and but also can complete the needs of different solidification effects, under normal conditions, according to the curing needs of different stocks, can adjust arbitrarily function and effect that difference acts on every equipment.The machine fully takes into account quality, temperature, speed and efficiency and the safety of stock.Solved the problem that current printing process is loaded down with trivial details and printing cost is high.Captured the insoluble technical barrier of long-term puzzlement typography.
The accompanying drawing explanation
Fig. 1 is overall structure figure of the present invention.
The specific embodiment
As shown in Figure 1, a kind of intelligent snowflake production line curing apparatus, comprise for the UV curing apparatus on screen process press or offset press later process, described UV curing apparatus is comprised of eight units and CCU, described eight units are connected with CCU respectively, described eight units according to the order of connection are successively: the electrodeless ignition of the first water-cooled UV and wrinkle treatment unit mahine 1, the second water-cooled UV solidifies machine 2, the 3rd infrared ray IR solidifies machine 3, the 4th water-cooled UV solidifies machine 4, the 5th infrared ray IR solidifies machine 5, the 6th rear forced humidification machine 6, the 7th rear pressure binary cooler 7, the 8th automatically paper collecting machine 8, described eight units are units independently separately, and between each unit, having passes a bridge 9 connects, and in each unit except the automatically paper collecting machine, is equipped with the high temperature resistant guipure for delivery of stock, bottom each unit, a vibration abatement is set, described CCU comprises sensor and data acquisition module, operation trend analysis and Control module, dragging system, executing agency, the feedback of status module, human-computer interaction module, described sensor and data acquisition module carry out the model transmission to operation trend analysis and Control module is unidirectional, the feedback of status module is from dragging system, signal is collected by executing agency, and one-way transmission is to operation trend analysis and Control module, the two-way transmission signal of human-computer interaction module and operation trend analysis and Control module, the data command one-way transmission that operation trend analysis and Control module will be handled well is to dragging system, again by the dragging system one-way transmission to executing agency.
The electrodeless ignition of described water-cooled UV and wrinkle treatment unit mahine are to be connected on the head of screen process press or offset press, comprise 6, the wrinkle lamp, 1, electrodeless ignition UV lamp, one of the 30KW electronic power supply that in casing and casing, arrange.
The curing machine of described the first water-cooled UV comprises 3 UV lamps of setting in casing and casing and the UV transformer of 3 30KW after being connected in the electrodeless ignition of described water-cooled UV and wrinkle treatment unit mahine.
A kind of intelligent snowflake production line curing apparatus, comprise for the UV curing apparatus on screen process press or offset press later process, described UV curing apparatus is comprised of eight units, and described eight units are that the electrodeless ignition of water-cooled UV and wrinkle treatment unit mahine 1, the first water-cooled UV solidify machine 2, the first infrared ray IR solidifies machine 3, the curing machine 4 of the second water-cooled UV, the curing machine 5 of the second infrared ray IR, rear forced humidification machine 6, rear pressure binary cooler 7, automatically paper collecting machine 8 according to the order of connection successively; Described eight units are units independently separately, and between each unit, having passes a bridge 9 connects, and in each unit except the automatically paper collecting machine, is equipped with the high temperature resistant guipure for delivery of stock.
The electrodeless ignition of described water-cooled UV and wrinkle treatment unit mahine are to be connected on the head of screen process press or offset press, comprise 6, the wrinkle lamp, 1, electrodeless ignition UV lamp, one of the 30KW electronic power supply that in casing and casing, arrange.
The curing machine of described the first water-cooled UV comprises 3 UV lamps of setting in casing and casing and the UV transformer of 3 30KW after being connected in the electrodeless ignition of described water-cooled UV and wrinkle treatment unit mahine.
Described the first infrared ray IR solidifies machine and comprises 3 of 15 of infrared lamps, 2.2KW blower fans and the automatic correcting error device for conveying belt arranged in casing and casing.
Described the second water-cooled UV solidifies the machine configuration and comprises 3 UV lamps that arrange in casing and casing, 3 of 30KW traditional transformer, to be connected for described the first infrared ray IR, solidifying machine, after described the first water-cooled UV solidifies machine and completes and solidify, the transmission that takes full advantage of the curing machine of the first infrared ray IR forms the cooling process of nature, and at the first infrared ray IR, solidify on machine and continue to solidify, strengthen the adhesive force of stock.
Described the second infrared ray IR solidifies machine has identical configuration with the curing facility of described the first infrared ray IR, after the curing machine of described the second infrared ray IR is connected in the curing machine of described the second water-cooled UV.
The automatic humidification system that described rear forced humidification machine comprises housing and is positioned at housing, be to add wet process be used to the physics trace that solves the stock surface, makes the micro-balance of stock to humidity and temperature, avoids the situation of the quick-fried China ink of printing ink to occur.
2 3p compressors and two groups of forced-ventilated combinations of evaporimeter are equipped with in described rear pressure binary cooler inside, this unit be continue the electrodeless ignition of water-cooled UV and wrinkle treatment unit mahine, the first water-cooled UV solidify machine, the first infrared ray IR solidify machine, the second water-cooled UV solidify machine, the second infrared ray IR solidify machine, after the unit of omnidistance process integration cooling processing of forced humidification machine, this unit has powerful cooling performance, and the stock surface temperature is low to moderate below 20 ℃.
Described automatically paper collecting machine adopts the operation of manipulator driven type, and this unit is provided with automatically paper collecting platform and paper collecting table governor motion.
The bottom of described eight units all arranges universal wheel, and its effect is to be convenient to that monomer moves and convenient for maintaining.
When stock enters and utilizes equipment provided by the invention to be cured processing,
At first to come corresponding adjustment difference to act on function and the effect of each unit for undertaking the printing of of will reaching of stock and solidification effect.
Secondly, stock is introduced to the electrodeless ignition of water-cooled UV and wrinkle treatment unit mahine, and successively through the first water-cooled UV solidify machine, the first infrared ray IR solidify machine, the second water-cooled UV solidify machine, the second infrared ray IR solidify machine, after the forced humidification machine, after force the binary cooler, wherein, stock is carried transmission by high temperature resistant guipure.Through the electrodeless ignition of described water-cooled UV and wrinkle treatment unit mahine, snowflake is being carried out in the stock surface, after the wrinkle PROCESS FOR TREATMENT, through described the first water-cooled UV, solidify machine successively again and on the stock surface, carry out the curing processing of UV and cooling, the curing machine of described the first infrared ray IR is cured printing infrared ray product and is naturally cooling, described the second water-cooled UV solidifies machine and proceeds to solidify processing and cooling, described the second infrared ray IR solidifies machine printing infrared ray product is proceeded to solidify processing, described rear forced humidification machine adds wet process to the stock surface, the cooling processing of described rear pressure binary cooler to stock, and continued to carry by the high temperature guipure.
Finally, the stock by described rear pressure binary cooler cooling processing is carried out to collection and treatment through described automatically paper collecting machine.
To the stock collection and treatment time, if the specification of stock and weight surpass the load of automatically paper collecting machine, we can be with artificial or by other mechanical treatments.
When indivedual even whole units of unit need to be maintained, first cut off the electricity supply, then remove the gap bridge for connecting between unit, finally enable universal wheel this unit is hauled out and maintained.
The present invention is a kind of for requisite UV curing apparatus on screen process press or offset press later process.Its effect is that UV China ink or the aqua type printing ink on the wrapping paper between 75 grams~450 grams is cured processing by all kinds of specifications.Its groundwork principle and characteristics are on a procedure, efficiently to complete the curing task of multiple working procedure is disposable.
The present invention efficiently completes the curing task of multiple working procedure is disposable on a procedure.Every unit not only independent and but also can complete the needs of different solidification effects, under normal conditions, according to the curing needs of different stocks, can adjust arbitrarily function and effect that difference acts on every equipment.The machine fully takes into account quality, temperature, speed and efficiency and the safety of stock.Solved the problem that current printing process is loaded down with trivial details and printing cost is high.Captured the insoluble technical barrier of long-term puzzlement typography.
The above-mentioned foundation desirable embodiment of the present invention of take is enlightenment, and by above-mentioned description, the relevant staff can, in the scope that does not depart from this invention technological thought, carry out various change and modification fully.The technical scope of this invention is not limited to the content on specification, must determine its technical scope according to the claim scope.
Claims (3)
1. intelligent snowflake production line curing apparatus, comprise for the UV curing apparatus on screen process press or offset press later process, it is characterized in that, described UV curing apparatus is comprised of eight units and CCU, described eight units are connected with CCU respectively, described eight units according to the order of connection are successively: the electrodeless ignition of the first water-cooled UV and wrinkle treatment unit mahine, the second water-cooled UV solidifies machine, the 3rd infrared ray IR solidifies machine, the 4th water-cooled UV solidifies machine, the 5th infrared ray IR solidifies machine, the 6th rear forced humidification machine, the 7th rear pressure binary cooler, the 8th automatically paper collecting machine, described eight units are units independently separately, and between each unit, having passes a bridge connects, and in each unit except the automatically paper collecting machine, is equipped with the high temperature resistant guipure for delivery of stock, bottom each unit, a vibration abatement is set,
Described CCU comprises sensor and data acquisition module, operation trend analysis and Control module, dragging system, executing agency, the feedback of status module, human-computer interaction module, described sensor and data acquisition module carry out the model transmission to operation trend analysis and Control module is unidirectional, the feedback of status module is from dragging system, signal is collected by executing agency, and one-way transmission is to operation trend analysis and Control module, the two-way transmission signal of human-computer interaction module and operation trend analysis and Control module, the data command one-way transmission that operation trend analysis and Control module will be handled well is to dragging system, again by the dragging system one-way transmission to executing agency.
2. 1 described a kind of intelligent snowflake production line curing apparatus as requested, it is characterized in that, the electrodeless ignition of described water-cooled UV and wrinkle treatment unit mahine are to be connected on the head of screen process press or offset press, comprise 6, the wrinkle lamp, 1, electrodeless ignition UV lamp, one of the 30KW electronic power supply that in casing and casing, arrange.
3. 1 described a kind of intelligent snowflake production line curing apparatus as requested, it is characterized in that, the curing machine of described the first water-cooled UV comprises 3 UV lamps of setting in casing and casing and the UV transformer of 3 30KW after being connected in the electrodeless ignition of described water-cooled UV and wrinkle treatment unit mahine.
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CN201320358949XU CN203305659U (en) | 2013-06-21 | 2013-06-21 | Intelligent snowflake production line curing equipment |
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CN201320358949XU CN203305659U (en) | 2013-06-21 | 2013-06-21 | Intelligent snowflake production line curing equipment |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105269949A (en) * | 2014-06-26 | 2016-01-27 | 桂林澳群彩印有限公司 | UV drying curing system added on rotogravure printing machine |
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2013
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105269949A (en) * | 2014-06-26 | 2016-01-27 | 桂林澳群彩印有限公司 | UV drying curing system added on rotogravure printing machine |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Shenzhen Xu Long Sheng Electronics Co., Ltd. Assignor: Zhang Meihua Contract record no.: 2014440020243 Denomination of utility model: Intelligent snowflake production line curing equipment Granted publication date: 20131127 License type: Exclusive License Record date: 20140625 |
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LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131127 Termination date: 20140621 |
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EXPY | Termination of patent right or utility model |