CN203297525U - Harmonic reducer for arc-shaped gear teeth - Google Patents
Harmonic reducer for arc-shaped gear teeth Download PDFInfo
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- CN203297525U CN203297525U CN2013203103227U CN201320310322U CN203297525U CN 203297525 U CN203297525 U CN 203297525U CN 2013203103227 U CN2013203103227 U CN 2013203103227U CN 201320310322 U CN201320310322 U CN 201320310322U CN 203297525 U CN203297525 U CN 203297525U
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Abstract
Description
技术领域 technical field
本实用新型涉及谐波减速器技术领域,尤其涉及一种圆弧形轮齿谐波减速器。 The utility model relates to the technical field of harmonic reducers, in particular to an arc-shaped tooth harmonic reducer.
背景技术 Background technique
机器人谐波减速器凭借其结构简单、尺寸小、噪音小、传动比大、传动精度高和效率高等优点,而被作为机器人关节的重要部件广泛使用。自从1955年美国C.W.麦塞尔发明了第一台谐波减速器以来,全世界主要工业国家都对其进行了全面研究,进而陆续制备出很多系列种类和尺寸规格不同的谐波减速器,其中以渐开线小模数齿轮齿廓谐波减速器使用最为广泛。其中,谐波减速器凭借上述优点而被广泛应用在机器人的关节的旋转部位、机械加工中心的旋转工作台、机械手旋转部、精密旋转工作台、医疗仪器、计量器具、IC制造装置、航空航天装置、国防设备(例如导弹、雷达、火箭)等广泛领域,尤其是在工业机器人领域应用十分普遍;对于工业机器人而言,谐波减速器能够大大减小工业机器人的尺寸、降低噪音、提高效率和精度。 The robot harmonic reducer is widely used as an important part of the robot joint due to its simple structure, small size, low noise, large transmission ratio, high transmission precision and high efficiency. Since C.W. Messer in the United States invented the first harmonic reducer in 1955, major industrial countries all over the world have conducted comprehensive research on it, and have successively produced many series of harmonic reducers with different types and sizes. The involute small modulus gear tooth profile harmonic reducer is the most widely used. Among them, the harmonic reducer is widely used in the rotating part of the joint of the robot, the rotating table of the machining center, the rotating part of the manipulator, the precision rotating table, medical instruments, measuring instruments, IC manufacturing equipment, aerospace Devices, defense equipment (such as missiles, radars, rockets) and other fields, especially in the field of industrial robots are widely used; for industrial robots, harmonic reducers can greatly reduce the size of industrial robots, reduce noise, and improve efficiency and precision.
目前,国内的谐波减速器齿形采用的是小模数渐开线形,其可以使用现有各种渐开线齿加工设备进行加工,进而实现批量生产;然而,上述谐波减速器传动精度低、轮齿寿命短、加工成本高(使用昂贵的齿轮加工机床和磨床),所使用的轴承多位向心球轴承,轴向和径向跳动大,机械强度低,不具有良好的市场竞争力。 At present, the tooth shape of the domestic harmonic reducer adopts the small modulus involute shape, which can be processed by various existing involute tooth processing equipment, and then realize mass production; however, the transmission accuracy of the above-mentioned harmonic reducer Low gear tooth life, high processing cost (using expensive gear processing machine tools and grinding machines), multi-position radial ball bearings, large axial and radial runout, low mechanical strength, and no good market competition force.
发明内容 Contents of the invention
本实用新型的目的在于针对现有技术的不足而提供一种圆弧形轮齿谐波减速器,该圆弧形轮齿谐波减速器结构简单紧凑、外形尺寸小、轴向径向跳动小、机械强度高、安装连接方便、制造工艺简单且制造成本低。 The purpose of this utility model is to provide an arc-shaped gear tooth harmonic reducer for the deficiencies of the prior art. The circular arc-shaped gear tooth harmonic reducer has a simple and compact structure, small external dimensions, and small axial and radial runouts. , high mechanical strength, convenient installation and connection, simple manufacturing process and low manufacturing cost.
为达到上述目的,本实用新型通过以下技术方案来实现。 In order to achieve the above object, the utility model is realized through the following technical solutions.
一种圆弧形轮齿谐波减速器,包括有凸轮、谐波柔性轴承、柔轮以及与柔轮配合的刚轮,柔轮设置有外齿轮部以及垂直于外齿轮部的传动部,刚轮设置有内齿轮部,外齿轮部与内齿轮部啮合,柔轮的传动部与刚轮之间装设有交叉滚子轴承,交叉滚子轴承包括有外圈、内圈以及装设于外圈与内圈之间的圆柱滚子,相邻的两个圆柱滚子呈十字交叉状且90°夹角布置,交叉滚子轴承的外圈与柔轮的传动部螺接,交叉滚子轴承的内圈与刚轮螺接;刚轮的内齿轮部的轮齿数比柔轮的外齿轮部的轮齿数多两个,外齿轮部的轮齿和内齿轮部的轮齿分别为圆弧形轮齿,圆弧形轮齿包括有顶部圆弧和根部圆弧,顶部圆弧与根部圆弧相切,柔轮的外齿轮部的顶部圆弧半径为Rr1,柔轮的外齿轮部的根部圆弧半径为Rr2,刚轮的内齿轮部的根部圆弧半径为Rg1,刚轮的内齿轮部的顶部圆弧半径为Rg2,Rr1= Rg1,Rr2= Rg2。 An arc-shaped tooth harmonic reducer, including a cam, a harmonic flexible bearing, a flex spline and a rigid spline matched with the flex spline, the flex spline is provided with an external gear part and a transmission part perpendicular to the external gear part, the rigid spline The wheel is provided with an internal gear part, and the external gear part meshes with the internal gear part. A cross roller bearing is installed between the transmission part of the flexible spline and the rigid wheel. The cross roller bearing includes an outer ring, an inner ring and an outer ring. Cylindrical rollers between the ring and the inner ring, the two adjacent cylindrical rollers are arranged in a cross shape with an angle of 90°, the outer ring of the crossed roller bearing is screwed to the transmission part of the flexspline, the crossed roller bearing The inner ring of the rigid wheel is screwed to the rigid wheel; the number of teeth of the inner gear of the rigid wheel is two more than the number of teeth of the outer gear of the flexible wheel, and the teeth of the outer gear and the teeth of the inner gear are respectively arc-shaped Gear teeth, arc-shaped gear teeth include a top arc and a root arc, the top arc is tangent to the root arc, the radius of the top arc of the external gear of the flexspline is Rr1, and the root of the external gear of the flexspline The arc radius is Rr2, the root arc radius of the internal gear portion of the rigid wheel is Rg1, and the top arc radius of the internal gear portion of the rigid wheel is Rg2, Rr1=Rg1, Rr2=Rg2.
其中,所述交叉滚子轴承的内圈与外圈之间装设有油封。 Wherein, an oil seal is installed between the inner ring and the outer ring of the crossed roller bearing.
其中,所述柔轮的传动部与所述交叉滚子轴承的外圈之间以及所述刚轮与交叉滚子轴承的内圈之间分别装设有密封胶圈。 Wherein, sealing rubber rings are respectively installed between the transmission part of the flexible spline and the outer ring of the crossed roller bearing and between the rigid spline and the inner ring of the crossed roller bearing.
本实用新型的有益效果为:本实用新型所述的一种圆弧形轮齿谐波减速器,其包括凸轮、谐波柔性轴承、柔轮、刚轮以及交叉滚子轴承,柔轮设置外齿轮部以及垂直于外齿轮部的传动部,刚轮设置内齿轮部,交叉滚子轴承包括外圈、内圈以及圆柱滚子,相邻的两个圆柱滚子呈十字交叉状且90°夹角布置,交叉滚子轴承的外圈与柔轮的传动部螺接,交叉滚子轴承的内圈与刚轮螺接;刚轮的内齿轮部的轮齿数比柔轮的外齿轮部的轮齿数多两个,外齿轮部的轮齿和内齿轮部的轮齿分别为圆弧形轮齿,圆弧形轮齿包括有顶部圆弧和根部圆弧,顶部圆弧与根部圆弧相切。柔轮的外齿轮部与传动部垂直布置,在本实用新型装配过程中,交叉滚子轴承连接于柔轮的传动部与刚轮之间;上述装配形式能够有效地减小整体外形尺寸并使得本实用新型整体结构简单紧凑,安装连接方便;通过交叉滚子轴承的支承作用,本实用新型能够有效地减小轴向径向跳动,进而提高整体的机械强度。另外,外齿轮部的轮齿和内齿轮部的轮齿分别为圆弧形轮齿,相对于传统的渐开线式轮齿结构而言,柔轮的外齿轮部和刚轮的内齿轮部可利用现代电脑机床CNC或慢走丝线切割等方法加工生产,制造工艺简单、制造成本降低,且可适用多种类、小批量、快速、高精密生产。 The beneficial effect of the utility model is: a kind of arc-shaped gear tooth harmonic reducer described in the utility model, which includes a cam, a harmonic flexible bearing, a flex spline, a rigid spline and a crossed roller bearing, and the flex spline is set outside The gear part and the transmission part perpendicular to the external gear part, the rigid wheel is provided with the internal gear part, the cross roller bearing includes the outer ring, the inner ring and the cylindrical rollers, and the two adjacent cylindrical rollers are in the shape of a cross and 90° Angular arrangement, the outer ring of the cross roller bearing is screwed to the transmission part of the flexspline, and the inner ring of the cross roller bearing is screwed to the rigid wheel; The number of teeth is two more. The teeth of the external gear and the teeth of the internal gear are arc-shaped teeth respectively. The arc-shaped teeth include a top arc and a root arc, and the top arc is tangent to the root arc. . The external gear part of the flexspline and the transmission part are vertically arranged. During the assembly process of the utility model, the cross roller bearing is connected between the transmission part of the flexspline and the rigid spline; the above assembly form can effectively reduce the overall size and make the The overall structure of the utility model is simple and compact, and the installation and connection are convenient; through the support function of the cross roller bearing, the utility model can effectively reduce the axial and radial runout, and further improve the overall mechanical strength. In addition, the teeth of the external gear part and the teeth of the internal gear part are arc-shaped teeth respectively. Compared with the traditional involute gear tooth structure, the external gear part of the flex spline and the internal gear part of the rigid spline It can be processed and produced by modern computer machine tools such as CNC or slow wire cutting. The manufacturing process is simple, the manufacturing cost is reduced, and it is applicable to various types, small batches, fast and high-precision production.
附图说明 Description of drawings
下面利用附图来对本实用新型进行进一步的说明,但是附图中的实施例不构成对本实用新型的任何限制。 The utility model is further described below using the drawings, but the embodiments in the drawings do not constitute any limitation to the utility model.
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为本实用新型的剖面示意图。 Fig. 2 is a schematic cross-sectional view of the utility model.
图3为本实用新型的柔轮的结构示意图。 Fig. 3 is a structural schematic diagram of the flexible spline of the present invention.
图4为本实用新型的刚轮的结构示意图。 Fig. 4 is a schematic structural view of the rigid wheel of the present invention.
图5为本实用新型的柔轮的外齿轮部的局部放大示意图。 Fig. 5 is a partially enlarged schematic view of the external gear portion of the flexspline of the present invention.
图6为本实用新型的刚轮的内齿轮部的布局放大示意图。 FIG. 6 is an enlarged schematic diagram of the layout of the inner gear part of the rigid wheel of the present invention.
在图1至图6中包括有: In Figures 1 to 6 include:
1——凸轮 2——谐波柔性轴承
1——
3——柔轮 31——外齿轮部
3——
32——传动部 4——刚轮
32——
41——内齿轮部 5——交叉滚子轴承 41——Internal gear part 5——Cross roller bearing
51——外圈 52——内圈
51——
53——圆柱滚子 61——顶部圆弧
53——
62——根部圆弧 7——油封
62——Root
8——密封胶圈。 8——Sealing rubber ring.
具体实施方式 Detailed ways
下面结合具体的实施方式来对本实用新型进行说明。 The utility model will be described below in conjunction with specific embodiments.
如图1至图6所示,一种圆弧形轮齿谐波减速器,包括有凸轮1、谐波柔性轴承2、柔轮3以及与柔轮3配合的刚轮4,柔轮3设置有外齿轮部31以及垂直于外齿轮部31的传动部32,刚轮4设置有内齿轮部41,外齿轮部31与内齿轮部41啮合,柔轮3的传动部32与刚轮4之间装设有交叉滚子轴承5,交叉滚子轴承5包括有外圈51、内圈52以及装设于外圈51与内圈52之间的圆柱滚子53,相邻的两个圆柱滚子53呈十字交叉状且90°夹角布置,交叉滚子轴承5的外圈51与柔轮3的传动部32螺接,交叉滚子轴承5的内圈52与刚轮4螺接;刚轮4的内齿轮部41的轮齿数比柔轮3的外齿轮部31的轮齿数多两个,外齿轮部31的轮齿和内齿轮部41的轮齿分别为圆弧形轮齿,圆弧形轮齿包括有顶部圆弧61和根部圆弧62,顶部圆弧61与根部圆弧62相切,柔轮3的外齿轮部31的顶部圆弧61半径为Rr1,柔轮3的外齿轮部31的根部圆弧62半径为Rr2,刚轮4的内齿轮部41的根部圆弧62半径为Rg1,刚轮4的内齿轮部41的顶部圆弧61半径为Rg2,Rr1= Rg1,Rr2= Rg2。
As shown in Figures 1 to 6, an arc-shaped gear tooth harmonic reducer includes a cam 1, a harmonic
其中,本实用新型通过半流体谐波润滑脂来对各运动副进行润滑,用于防止发生过热、噪音现象并确保运转平滑流畅;为防止上述半流体谐波润滑脂泄露,本实用新型于交叉滚子轴承5的内圈52与外圈51之间装设有油封7,另外,本实用新型还于柔轮3的传动部32与交叉滚子轴承5的外圈51之间以及刚轮4与交叉滚子轴承5的内圈52之间分别装设密封胶圈8。
Among them, the utility model uses semi-fluid harmonic grease to lubricate each kinematic pair to prevent overheating and noise phenomena and ensure smooth operation; in order to prevent the above-mentioned semi-fluid harmonic grease from leaking, the utility model is used in cross An
柔轮3的外齿轮部31与传动部32垂直布置,在本实用新型装配过程中,交叉滚子轴承5连接于柔轮3的传动部32与刚轮4之间,具体为:柔轮3的传动部32与交叉滚子轴承5的外圈51螺接,交叉滚子轴承5的内圈52与刚轮4连接。上述装配结构形式能够有效地减小整体外形尺寸并使得本实用新型整体结构简单紧凑,安装连接方便;通过交叉滚子轴承5的支承作用,本实用新型能够有效地减小轴向径向跳动,进而提高整体的机械强度。
The
需进一步指出,本实用新型的外齿轮部31的轮齿和内齿轮部41的轮齿分别为圆弧形轮齿,相对于传统的渐开线式轮齿结构而言,柔轮3的外齿轮部31和刚轮4的内齿轮部41可利用现代电脑机床CNC或慢走丝线切割等方法加工生产,制造工艺简单、制造成本降低,且可适用多种类、小批量、快速、高精密生产。
It should be further pointed out that the gear teeth of the
综合上述情况可知,本实用新型具有结构简单紧凑、外形尺寸小、轴向径向跳动小、机械强度高、安装连接方便、制造工艺简单且制造成本低的优点。 Based on the above, it can be seen that the utility model has the advantages of simple and compact structure, small size, small axial and radial runout, high mechanical strength, convenient installation and connection, simple manufacturing process and low manufacturing cost.
以上内容仅为本实用新型的较佳实施例,对于本领域的普通技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,本说明书内容不应理解为对本实用新型的限制。 The above content is only a preferred embodiment of the present utility model. For those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and scope of application. The content of this specification should not be understood as Limitations on the Invention.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104358840A (en) * | 2014-10-23 | 2015-02-18 | 南京信息工程大学 | Loaded harmonic reducer |
| CN104832622A (en) * | 2015-05-20 | 2015-08-12 | 蒋桂云 | A Harmonic Reducer with Improved Structure |
| CN108061140A (en) * | 2017-12-22 | 2018-05-22 | 众合天成智能装备(廊坊)有限公司 | A kind of harmonic reducing mechanism |
| CN112855761A (en) * | 2021-02-09 | 2021-05-28 | 中山早稻田科技有限公司 | Crossed roller bearing with toothed inner ring |
| CN113146603A (en) * | 2021-04-27 | 2021-07-23 | 东莞市鑫拓智能机械科技有限公司 | Flexible servo harmonic joint actuator |
| WO2024189924A1 (en) * | 2023-03-16 | 2024-09-19 | 株式会社ハーモニック・ドライブ・システムズ | Strain wave gearing |
-
2013
- 2013-06-01 CN CN2013203103227U patent/CN203297525U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104358840A (en) * | 2014-10-23 | 2015-02-18 | 南京信息工程大学 | Loaded harmonic reducer |
| CN104832622A (en) * | 2015-05-20 | 2015-08-12 | 蒋桂云 | A Harmonic Reducer with Improved Structure |
| CN108061140A (en) * | 2017-12-22 | 2018-05-22 | 众合天成智能装备(廊坊)有限公司 | A kind of harmonic reducing mechanism |
| CN112855761A (en) * | 2021-02-09 | 2021-05-28 | 中山早稻田科技有限公司 | Crossed roller bearing with toothed inner ring |
| CN113146603A (en) * | 2021-04-27 | 2021-07-23 | 东莞市鑫拓智能机械科技有限公司 | Flexible servo harmonic joint actuator |
| WO2024189924A1 (en) * | 2023-03-16 | 2024-09-19 | 株式会社ハーモニック・ドライブ・システムズ | Strain wave gearing |
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| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zou Zancheng Inventor before: Ma Xinquan Inventor before: Zou Zancheng |
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| CX01 | Expiry of patent term |
Granted publication date: 20131120 |