CN203696560U - Backlash Elimination Structure of Gear Transmission Mechanism - Google Patents
Backlash Elimination Structure of Gear Transmission Mechanism Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型属于机械加工机床的技术领域,涉及数控重型机床的传动机构,更具体地说,本实用新型涉及一种齿轮传动机构的消除齿侧间隙结构。 The utility model belongs to the technical field of mechanical processing machine tools, and relates to a transmission mechanism of a numerically controlled heavy-duty machine tool. More specifically, the utility model relates to a tooth side clearance elimination structure of a gear transmission mechanism. the
背景技术 Background technique
数控重型机床的回转工作台,采用齿轮齿圈传动机构。即机床的工作台上设置大齿圈,减速机构的输出轴上的主动齿轮与大齿圈啮合。在工作时,通过主动齿轮驱动大齿圈运动,从而实现工作台的回转运动,进行切削加工。 The rotary table of the CNC heavy-duty machine tool adopts the gear and ring gear transmission mechanism. That is, the large ring gear is set on the workbench of the machine tool, and the driving gear on the output shaft of the reduction mechanism meshes with the large ring gear. When working, the large ring gear is driven by the driving gear, so as to realize the rotary motion of the worktable for cutting. the
但是,齿轮在加工时产生的误差,以及运转过程中的摩擦,都会使齿轮的齿侧间隙增大,影响机床的回转精度以及重复定位精度,从而影响机床的加工精度。 However, the error generated during the processing of the gear and the friction during the operation will increase the backlash of the gear, which will affect the rotation accuracy and repeat positioning accuracy of the machine tool, thereby affecting the machining accuracy of the machine tool. the
实用新型内容 Utility model content
本实用新型提供一种齿轮传动机构的消除齿侧间隙结构,其目的是消除齿轮间隙,提高齿轮机床的回转定位精度和重复定位精度。 The utility model provides a tooth side gap elimination structure of a gear transmission mechanism, the purpose of which is to eliminate the gear gap and improve the rotary positioning accuracy and repeat positioning accuracy of a gear machine tool. the
为了实现上述目的,本实用新型采取的技术方案为: In order to achieve the above object, the technical scheme that the utility model takes is:
本实用新型的齿轮传动机构的消除齿侧间隙结构,应用于多级齿轮传动机构,包括输入轴齿轮、输出轴以及中心轴;所述的多级齿轮传动机构驱动工作机构的大齿圈,所述的输出轴为两件,分别为设有第一从动斜齿轮的第一输出齿轮轴、设有第二从动斜齿轮的第二输出齿轮轴;所述第一输出齿轮轴、第二输出齿轮轴上的输出齿轮均与所述大齿圈啮合;所述中心轴上设有螺旋方向相反的两个主动斜齿轮;所述第一从动斜齿轮、第二从动斜齿轮分别与两个主动斜齿轮啮合;所述中心轴上设有轴向位置调节结构。 The tooth side gap elimination structure of the gear transmission mechanism of the utility model is applied to a multi-stage gear transmission mechanism, including an input shaft gear, an output shaft and a central shaft; the multi-stage gear transmission mechanism drives the large ring gear of the working mechanism, so The output shaft described is two pieces, which are respectively the first output gear shaft provided with the first driven helical gear and the second output gear shaft provided with the second driven helical gear; the first output gear shaft, the second The output gears on the output gear shaft are all meshed with the large ring gear; the central shaft is provided with two driving helical gears with opposite helical directions; the first driven helical gear and the second driven helical gear are respectively connected to the Two driving helical gears mesh; the central shaft is provided with an axial position adjustment structure. the
所述的轴向位置调节结构设有碟形弹簧、圆柱向心滚子轴承以及调节螺母,所述的碟形弹簧套在中心轴的端部,一端顶在所述圆柱向心滚子轴承的端部,另一端由所述调节螺母压紧。 The axial position adjustment structure is provided with a disc spring, a cylindrical radial roller bearing and an adjusting nut. The disc spring is sleeved on the end of the central shaft, and one end of the cylindrical radial roller bearing end, and the other end is compressed by the adjusting nut. the
所述的输入轴齿轮与Ⅱ轴上的双片齿轮啮合;所述的Ⅱ轴上的轴齿轮与Ⅲ轴上的双片齿轮啮合;所述Ⅲ轴上的轴齿轮与中心轴上的双片齿轮啮合;所述的双片齿轮包括两个同轴且齿数、模数相等的齿轮片,通过紧固螺栓连接;所述的双片齿轮设有消除间隙机构。 The input shaft gear meshes with the double-piece gear on the II shaft; the shaft gear on the II shaft meshes with the double-piece gear on the III shaft; the shaft gear on the III shaft meshes with the double-piece gear on the central shaft The gears mesh; the double-plate gear includes two coaxial gear plates with the same number of teeth and modules, which are connected by fastening bolts; the double-plate gear is provided with a gap elimination mechanism. the
所述的消除间隙机构是在双片齿轮中的一片齿轮上设有切向槽,在另一片齿轮上设与其紧固连接的圆柱销并伸入切向槽中;在切向槽中设切向布置的压缩弹簧,所述的压缩弹簧一端通过钢球顶住切向槽的端部,另一端顶住所述的圆柱销。 The clearance elimination mechanism is that a gear in the double gear is provided with a tangential groove, and a cylindrical pin fastened to it is provided on the other gear and extends into the tangential groove; a tangential groove is provided in the tangential groove. A compression spring arranged in the direction, one end of the compression spring bears against the end of the tangential groove through a steel ball, and the other end bears against the cylindrical pin. the
所述的紧固螺栓通过螺旋结构与双片齿轮中的一片齿轮连接;另一片齿轮上的紧固螺栓的连接孔为切向分布的腰形孔。 The fastening bolts are connected to one gear in the double gear through a helical structure; the connecting holes of the fastening bolts on the other gear are waist-shaped holes distributed tangentially. the
本实用新型采用上述技术方案,通过两个小传动齿轮对大齿圈进行驱动,并且预加消除间隙的方式,同时通过双片齿轮进行错位的方式,消除齿轮的侧向间隙,操作调速方便;可以有效消除齿轮间隙,提高齿轮机床的回转定位精度和重复定位精度,从而提高机床的加工精度。 The utility model adopts the above-mentioned technical scheme, drives the large ring gear through two small transmission gears, and pre-adds the way to eliminate the gap, and at the same time uses the double-plate gear to dislocate the way to eliminate the lateral gap of the gears, and the operation is convenient. ; It can effectively eliminate the gear gap, improve the rotary positioning accuracy and repeat positioning accuracy of the gear machine tool, thereby improving the machining accuracy of the machine tool. the
附图说明 Description of drawings
下面对本说明书各幅附图所表达的内容及图中的标记作简要说明: The following is a brief description of the contents expressed in the drawings of this manual and the marks in the drawings:
图1为本实用新型的传动系统展开示意图; Fig. 1 is the expanded schematic diagram of transmission system of the present utility model;
图2为本实用新型传动机构的端面示意图; Fig. 2 is the end face schematic diagram of transmission mechanism of the present utility model;
图3为双片齿轮消除间隙的结构示意图; Fig. 3 is the structural schematic diagram of double-plate gear eliminating backlash;
图4为中心轴的轴向位置调节结构的详细结构示意图。 Fig. 4 is a detailed structural diagram of the axial position adjustment structure of the central shaft. the
图中标记为: Marked in the figure as:
1、输入轴齿轮,2、双片齿轮,3、Ⅱ轴,4、双片齿轮,5、Ⅲ轴,6、主动斜齿轮,7、圆柱向心滚子轴承,8、碟形弹簧,9、中心轴(Ⅳ轴),10、第一输出齿轮轴(Ⅵ轴),11、第一从动斜齿轮,12、第二输出齿轮轴(Ⅴ轴),13、第二从动斜齿轮,14、大齿圈,15、紧固螺栓,16、钢球,17、压缩弹簧,18、圆柱销,19、调节螺母。 1. Input shaft gear, 2. Double-plate gear, 3. II shaft, 4. Double-plate gear, 5. III shaft, 6. Drive helical gear, 7. Cylindrical radial roller bearing, 8. Disc spring, 9 , Central shaft (IV axis), 10, the first output gear shaft (VI axis), 11, the first driven helical gear, 12, the second output gear shaft (V axis), 13, the second driven helical gear, 14, ring gear, 15, fastening bolt, 16, steel ball, 17, compression spring, 18, cylindrical pin, 19, adjusting nut. the
具体实施方式 Detailed ways
下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式作进一步详细的说明,以帮助本领域的技术人员对本实用新型的发明构思、技术方案有更完整、准确和深入的理解。 Next, with reference to the accompanying drawings, through the description of the embodiments, the specific implementation of the utility model will be further described in detail, so as to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solutions of the utility model . the
如图1所示的本实用新型的结构,为一种齿轮传动机构的消除齿侧间隙结构,应用于驱动数控重型回转工作台的多级齿轮传动机构,包括输入轴(Ⅰ轴)、输入轴齿轮1、输出轴(Ⅵ轴、Ⅴ轴)以及中心轴9(Ⅳ轴);所述的多级齿轮传动机构驱动工作机构的大齿圈14。机床的工作台在回转时(B轴),采用齿轮齿圈传动机构。 The structure of the present utility model as shown in Figure 1 is a tooth side clearance elimination structure of a gear transmission mechanism, which is applied to a multi-stage gear transmission mechanism for driving a numerically controlled heavy-duty rotary table, including an input shaft (I shaft), an input shaft Gear 1, output shafts (VI shaft, V shaft) and central shaft 9 (IV shaft); the multi-stage gear transmission mechanism drives the large ring gear 14 of the working mechanism. When the table of the machine tool is rotating (B axis), it adopts a gear ring gear transmission mechanism. the
为了解决现有技术存在的问题并克服其缺陷,实现消除齿轮间隙,提高齿轮机床的回转定位精度和重复定位精度的发明目的,本实用新型采取的技术方案是: In order to solve the problems existing in the prior art and overcome its defects, realize the purpose of eliminating the gear gap, improve the rotary positioning accuracy and repeat positioning accuracy of the gear machine tool, the technical solution adopted by the utility model is:
如图1至图4所示,本实用新型的齿轮传动机构的消除齿侧间隙结构,其中的输出轴为两件,分别为设有第一从动斜齿轮11的第一输出齿轮轴10、设有第二从动斜齿轮13的第二输出齿轮轴12;所述第一输出齿轮轴10、第二输出齿轮轴12上的输出齿轮均与所述大齿圈14啮合;所述中心轴9上设有螺旋方向相反的两个主动斜齿轮6;所述第一从动斜齿轮11、第二从动斜齿轮13分别 与两个主动斜齿轮6啮合;所述中心轴9上设有轴向位置调节结构。 As shown in Fig. 1 to Fig. 4, the tooth side clearance elimination structure of the gear transmission mechanism of the present invention has two output shafts, which are respectively the first output gear shaft 10 with the first driven helical gear 11, The second output gear shaft 12 provided with the second driven helical gear 13; the output gears on the first output gear shaft 10 and the second output gear shaft 12 are all meshed with the large ring gear 14; the central shaft 9 is provided with two driving helical gears 6 with opposite helical directions; the first driven helical gear 11 and the second driven helical gear 13 mesh with the two driving helical gears 6 respectively; Axial position adjustment structure. the
伺服电机驱动输入轴齿轮1,输入轴齿轮1与双片齿轮2啮合,经三对齿轮副(每对齿轮均含双片齿轮,即双片齿轮2、双片齿轮4),通过消除间隙机构消除齿轮的齿侧间隙(弹簧消隙),将运动传至中心轴9,由中心轴9(Ⅳ轴)上的两个斜齿轮,即图中的两个主动斜齿轮6分别与第一从动斜齿轮11、第二从动斜齿轮13啮合,驱动第一输出齿轮轴10、第二输出齿轮轴12。 The servo motor drives the input shaft gear 1, and the input shaft gear 1 meshes with the double-plate gear 2. Through three pairs of gear pairs (each pair of gears includes a double-plate gear, that is, the double-plate gear 2 and the double-plate gear 4), the gap elimination mechanism Eliminate the tooth side clearance of the gear (spring backlash), and transmit the motion to the central shaft 9. The two helical gears on the central shaft 9 (IV axis), that is, the two driving helical gears 6 in the figure, are respectively connected to the first slave The driven helical gear 11 and the second driven helical gear 13 mesh to drive the first output gear shaft 10 and the second output gear shaft 12 . the
为了提高工作台回转的定位精度和重复定位精度,采用预载双小齿轮消隙装置和双片齿轮消隙装置,见图1。两输出小齿轮,即第一输出齿轮轴10、第二输出齿轮轴12上的输出齿轮,即第一从动斜齿轮11、第二从动斜齿轮13分别与大齿圈14齿形的两外侧面同时啮合,驱动工作台进行回转运动。传动位置关系见图1和图2。 In order to improve the positioning accuracy and repeat positioning accuracy of the table rotation, a preloaded double pinion anti-backlash device and a double-plate gear anti-backlash device are used, as shown in Figure 1. Two output pinions, i.e. the output gears on the first output gear shaft 10 and the second output gear shaft 12, i.e. the first driven helical gear 11, the second driven helical gear 13 and the two sides of the toothed ring gear 14 respectively. The outer sides are engaged at the same time, driving the table to perform rotary motion. The transmission position relationship is shown in Figure 1 and Figure 2. the
轴向位置调节结构见图4: The axial position adjustment structure is shown in Figure 4:
所述的轴向位置调节结构设有碟形弹簧8、圆柱向心滚子轴承7以及调节螺母19,所述的碟形弹簧8套在中心轴9的端部,一端顶在所述圆柱向心滚子轴承7的端部,另一端由所述调节螺母压紧19。 The axial position adjustment structure is provided with a disc spring 8, a cylindrical radial roller bearing 7 and an adjusting nut 19. The disc spring 8 is sleeved on the end of the central shaft 9, and one end is pushed against the cylindrical direction. The end of the inner roller bearing 7, the other end is compressed 19 by the adjusting nut. the
上述轴向位置调节结构调整中心轴9(Ⅳ轴)的轴向位置,消除两输出小齿轮与大齿圈14之间的齿侧间隙。其调整方法是: The above-mentioned axial position adjustment structure adjusts the axial position of the central shaft 9 (IV axis), and eliminates the backlash between the two output pinions and the large ring gear 14 . Its adjustment method is:
如图4,第一输出齿轮轴10(Ⅵ轴)涨紧套松开,第二输出齿轮轴12(Ⅴ轴)涨紧套涨紧,第一输出齿轮轴10(Ⅵ轴)下降到啮合间隙最大位置,顺时针扳住Ⅲ轴5不动,使第二输出齿轮轴12(Ⅴ轴)上的输出齿轮的齿面与大齿圈14的齿面啮合,右齿侧间隙消除,如图2所示;与此同时,顺时针旋转第一从动斜齿轮11,消除与中心轴9上斜齿轮之间的间隙,逆时针扳第二输出齿轮轴12(Ⅴ轴),使第二输出齿轮轴12(Ⅴ轴)的输出齿轮齿面与大齿圈14的另 一齿面啮合,消除左侧面的间隙,紧固第一从动斜齿轮11内的涨紧套螺钉。 As shown in Figure 4, the first output gear shaft 10 (VI axis) is loosened, the second output gear shaft 12 (V axis) is tightened, and the first output gear shaft 10 (VI axis) is lowered to the meshing gap At the maximum position, pull the III shaft 5 clockwise and do not move, so that the tooth surface of the output gear on the second output gear shaft 12 (V shaft) meshes with the tooth surface of the large ring gear 14, and the backlash on the right tooth side is eliminated, as shown in Figure 2 at the same time, rotate the first driven helical gear 11 clockwise to eliminate the gap between the helical gear and the central shaft 9, and turn the second output gear shaft 12 (V axis) counterclockwise to make the second output gear The output gear tooth surface of shaft 12 (V axis) meshes with the other tooth surface of large ring gear 14, eliminates the gap on the left side, and tightens the tension sleeve screw in the first driven helical gear 11. the
双片齿轮的设置是: The settings for the double-plate gear are:
如图1、图2所示,所述的输入轴齿轮1与Ⅱ轴3上的双片齿轮2啮合;所述的Ⅱ轴3上的轴齿轮与Ⅲ轴5上的双片齿轮4啮合;所述Ⅲ轴5上的轴齿轮与中心轴9上的双片齿轮啮合;所述的双片齿轮包括两个同轴且齿数、模数相等的齿轮片,通过紧固螺栓15连接;所述的双片齿轮设有消除间隙机构。 As shown in Figures 1 and 2, the input shaft gear 1 meshes with the double-plate gear 2 on the II shaft 3; the shaft gear on the II shaft 3 meshes with the double-plate gear 4 on the III shaft 5; The shaft gear on the III shaft 5 meshes with the double-plate gear on the central shaft 9; the double-plate gear includes two coaxial gear plates with the same number of teeth and modules, which are connected by fastening bolts 15; The double-plate gear is equipped with a backlash elimination mechanism. the
如图3所示,消除间隙机构为: As shown in Figure 3, the gap elimination mechanism is:
所述的消除间隙机构是在双片齿轮中的一片齿轮上设有切向槽,在另一片齿轮上设与其紧固连接的圆柱销18并伸入切向槽中;在切向槽中设切向布置的压缩弹簧17,所述的压缩弹簧17一端通过钢球16顶住切向槽的端部,另一端顶住所述的圆柱销18。 The described gap elimination mechanism is that a gear in the two-piece gear is provided with a tangential groove, and the other gear is provided with a cylindrical pin 18 tightly connected with it and extends into the tangential groove; Tangentially arranged compression spring 17, one end of the compression spring 17 withstands the end of the tangential groove through the steel ball 16, and the other end withstands the cylindrical pin 18. the
所述的紧固螺栓15通过螺旋结构与双片齿轮中的一片齿轮连接;另一片齿轮上的紧固螺栓15的连接孔为切向分布的腰形孔。 The fastening bolt 15 is connected to one gear in the double-plate gear through a helical structure; the connecting hole of the fastening bolt 15 on the other gear is a waist-shaped hole distributed tangentially. the
如图3所示,双片齿轮消隙调整方法: As shown in Figure 3, the double-plate gear anti-backlash adjustment method:
松开紧固螺栓15,通过双片齿轮内的压缩弹簧17的作用,双片齿轮的上、下两片齿轮在回转方向产生错位,两片齿轮的两侧面分别与所啮合的齿轮两侧面同时啮合,将中心轴9之前的间隙消除,然后将紧固螺栓15锁紧。 Loosen the fastening bolt 15, and through the action of the compression spring 17 in the double-plate gear, the upper and lower gears of the double-plate gear will be misaligned in the direction of rotation, and the two sides of the two gears will be at the same time as the two sides of the meshing gear. Engage, eliminate the gap before the central shaft 9, and then tighten the fastening bolt 15. the
上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进,或未经改进将本实用新型的构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。 The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned methods, as long as various insubstantial improvements are made by adopting the method concept and technical solutions of the utility model, or Directly applying the ideas and technical solutions of the utility model to other occasions without improvement is within the protection scope of the utility model. the
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753333A (en) * | 2013-11-28 | 2014-04-30 | 芜湖恒升重型机床股份有限公司 | Backlash Elimination Structure of Gear Transmission Mechanism |
| CN105402320A (en) * | 2015-12-07 | 2016-03-16 | 上海汉虹精密机械有限公司 | Numerical control circular saw gear clearance elimination spindle box structure |
| CN110193747A (en) * | 2019-06-28 | 2019-09-03 | 环球工业机械(东莞)有限公司 | Ram Drive Backlash Elimination Assembly |
-
2013
- 2013-11-28 CN CN201320776292.9U patent/CN203696560U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753333A (en) * | 2013-11-28 | 2014-04-30 | 芜湖恒升重型机床股份有限公司 | Backlash Elimination Structure of Gear Transmission Mechanism |
| CN103753333B (en) * | 2013-11-28 | 2016-02-24 | 芜湖恒升重型机床股份有限公司 | Backlash Elimination Structure of Gear Transmission Mechanism |
| CN105402320A (en) * | 2015-12-07 | 2016-03-16 | 上海汉虹精密机械有限公司 | Numerical control circular saw gear clearance elimination spindle box structure |
| CN110193747A (en) * | 2019-06-28 | 2019-09-03 | 环球工业机械(东莞)有限公司 | Ram Drive Backlash Elimination Assembly |
| CN110193747B (en) * | 2019-06-28 | 2024-05-10 | 环球工业机械(东莞)有限公司 | Ram transmission clearance elimination assembly |
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