CN203295157U - Sterile filling valve - Google Patents
Sterile filling valve Download PDFInfo
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- CN203295157U CN203295157U CN2013200218110U CN201320021811U CN203295157U CN 203295157 U CN203295157 U CN 203295157U CN 2013200218110 U CN2013200218110 U CN 2013200218110U CN 201320021811 U CN201320021811 U CN 201320021811U CN 203295157 U CN203295157 U CN 203295157U
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Abstract
The utility model discloses a sterile filling valve. The filling valve comprises a bottle clamping clip mechanism, an electronic weighing sensor, a filling valve thin-type air cylinder, a liquid intake pipe, a pneumatic hygienic diaphragm valve, a false cup mechanism and a reflux inlet, wherein the bottle clamping clip mechanism is used for fixing a bottle to be aligned at the filling valve; the bottle clamping clip mechanism is connected with the electronic weighing sensor; the electronic weighing sensor sends a control command to the filling valve thin-type air cylinder and the pneumatic hygienic diaphragm valve according to the current bottled weight, so that materials in the liquid intake pipe are filled into a bottle after being subjected to a fine filling process, a rough filling process and a refined filling process; when the filling valve is required to be cleaned, the valve opening of the filing valve is sealed by the false cup mechanism; a cleaning liquid or sterilizing steam flows in through the liquid intake pipe, and flows out from the reflux inlet so as to complete the cleaning, so that the filling accuracy and the efficiency can be increased, and filling can be accomplished without enabling a bottleneck and the filling valve to be in contact.
Description
Technical field
The utility model relates to the aseptic filling technology field, refers to especially a kind of aseptic filling valve.
Background technology
Aseptic filling technology is a kind of new beverage production process that produced in recent years, has produced sterilized cold penetration package production line thereupon, and the full automatic rotary type bottle placer is a unit in many equipment.Filling valve is key core parts on this unit.Liquid aseptic canning valve in process of production due to needs situ cleaning (CIP cleaning) thus must acid and alkali-resistance, so owing to also needing wet sterilization high temperature resistant, this is the most basic condition of aseptic filling valve.
At China's aseptic filling valve, mainly contain two kinds of forms at present, a kind of is to adopt flow to count the filling valve of Canning Technique, and another the kind is that the employing LOAD CELLS is the filling valve of Canning Technique.Flow counter is arranged on the input duct of bulking system, and LOAD CELLS is arranged on the filling valve valve port place that breaks away from main input duct, and the Costco Wholesale of flow counter is higher than LOAD CELLS.But flow counter Shortcomings on high temperature resistant, after using a period of time, failure ratio is higher, have a bubble due to the variation of beverage temperature and beverage in process of production what all the filling accuracy of beverage is produced to certain impact, general precision is 0. 5 percent to one of percentage.And LOAD CELLS can not be subjected to the impact of temperature, bubble, because LOAD CELLS is the final packaging result, with the amount of beverage product sign, reaches unified.This is not existing together of two kinds of form Canning Technique aseptic filling valves.But in the prior art, major part is utilized the filling valve of fully mechanical, and degree of automation is not high enough, is mainly reflected in filling accuracy lower, and usually bottleneck need to contact with filling valve and just can complete fillingly, has increased the risk of pollution bottleneck.
Summary of the invention
In view of this, the main purpose of the utility model embodiment is to provide a kind of aseptic filling valve, can solve filling accuracy lower, and bottleneck need to contact just and can complete filling problem with filling valve usually.
Solve filling accuracy lower, and bottleneck need to contact just and can complete filling problem with filling valve usually.
For achieving the above object, the technical scheme of the utility model embodiment is achieved in that a kind of aseptic filling valve, described filling valve comprises: card bottle clip mechanism, electronic load cell, filling valve thin cylinder, feed tube, pneumatic hygiene film plate valve, false cup mechanism and refluxing opening, wherein
Described card bottle clip mechanism is for fixing bottle aligning filling valve, card bottle clip mechanism connecting electronic LOAD CELLS, electronic load cell according to current bottled weight sending controling instruction to filling valve thin cylinder and pneumatic hygiene film plate valve, make material in feed tube through meticulous filling process, slightly fill with process and smart filling process pours into bottle; While needing to clean, the vacation cup mechanism is by the filling valve sealing valve port, and cleaning liquid or germicide vapor flow into by feed tube, by refluxing opening, is flowed out and is completed cleaning.
Wherein, described electronic load cell according to current bottled weight sending controling instruction to filling valve thin cylinder and pneumatic hygiene film plate valve, make material in feed tube through meticulous filling process, slightly fill with process and smart filling process pours into bottle, be specially:
When described electronic load cell is sensed empty bottle weight, send and carefully to fill with instruction and to the filling valve thin cylinder, it is opened to carry out low discharge and carefully fill with;
Thin fill with finish after electronic load cell send and slightly fill with instruction and to pneumatic hygiene film plate valve, it is opened to carry out large flow and slightly fill with;
Thick fill with finish after electronic load cell send essence and fill with instruction and to pneumatic hygiene film plate valve, it is closed to carry out the small-flow precise filling, filling weight rear electronic load cell up to standard sends END instruction closes it to the filling valve thin cylinder.
Wherein, described LOAD CELLS is specially: German HBM-FIT5 model.
Wherein, described filling valve thin cylinder and pneumatic hygiene film plate valve, be specially: by the two-position three way magnetic valve master cock.
Wherein, the part that contacts with material in described filling valve adopts titanium steel (Stainless steel 316 L), and roughness of surface (Ra) value is 0.8.
Wherein, the valve port of filling valve adopts the design of stream line pattern unhurried current.
A kind of aseptic filling valve that the utility model embodiment provides, described filling valve comprises: card bottle clip mechanism, LOAD CELLS, electronic load cell according to current bottled weight sending controling instruction to filling valve thin cylinder and pneumatic hygiene film plate valve, make material in feed tube through meticulous filling process, slightly fill with process and smart filling process pours into bottle; While needing to clean, the vacation cup mechanism is by the filling valve sealing valve port, and cleaning liquid or germicide vapor flow into by feed tube, by refluxing opening, is flowed out and is completed cleaning.Can increase filling accuracy and efficiency like this, and bottleneck do not need to contact with filling valve just can complete filling.
The accompanying drawing explanation
Fig. 1 is the structural representation of a kind of aseptic filling valve of the utility model.
The specific embodiment
Below by drawings and the specific embodiments, the utility model embodiment is described in further detail again.
The utility model embodiment provides a kind of aseptic filling valve, Fig. 1 is the structural representation of a kind of aseptic filling valve of the utility model, as shown in Figure 1, described filling valve comprises: card bottle clip mechanism 11, electronic load cell 12, filling valve thin cylinder 13, feed tube 14, pneumatic hygiene film plate valve 15, false cup mechanism 16 and refluxing opening 17, wherein
Filling valve is aimed at for fixing bottle by described card bottle clip mechanism 11, card bottle clip mechanism 11 connecting electronic LOAD CELLS 12, electronic load cell 12 according to current bottled weight sending controling instruction to filling valve thin cylinder 13 and pneumatic hygiene film plate valve 15, make material in feed tube 14 through meticulous filling process, slightly fill with process and smart filling process pours into bottle; While needing to clean, vacation cup mechanism 16 is by the filling valve sealing valve port, and cleaning liquid or germicide vapor flow into by feed tube 14, by refluxing opening 17, is flowed out and is completed cleaning.
Concrete, described electronic load cell 12 according to current bottled weight sending controling instruction to filling valve thin cylinder 13 and pneumatic hygiene film plate valve 15, make material in feed tube 14 through meticulous filling process, slightly fill with process and smart filling process pours into bottle, be specially: when described electronic load cell 12 is sensed empty bottle weight, send and carefully to fill with instruction and to filling valve thin cylinder 13, it is opened to carry out low discharge and carefully fill with; Thin fill with finish after electronic load cell 12 send and slightly fill with instruction and to pneumatic hygiene film plate valve 15, it is opened to carry out large flow and slightly fill with; Thick fill with finish after electronic load cell 12 send essence and fill with instructions and to pneumatic hygiene film plate valve 15, it is closed to carry out the small-flow precise filling, filling weight rear electronic load cell 12 up to standard send END instructions to filling valve slim thick filling finish after electronic load cell 12 send essence and fill with instructions and to pneumatic hygiene film plate valve 15, it is closed to carry out the small-flow precise filling, filling weight rear electronic load cell 12 up to standard sends END instructions closes it to filling valve thin cylinder 13.In thin filling process, low discharge pours into avoids material and the impact at the bottle end to produce foam like this; The thick filling of large flow can improve filling speed, raising efficiency; The essence of last low discharge is filled with and is made LOAD CELLS 12 can accurately control closing of the process of pouring into.
Described LOAD CELLS is specially: German HBM-FIT5 model.Described filling valve thin cylinder 13 and pneumatic hygiene film plate valve 15, be specially: by the two-position three way magnetic valve master cock.The part that contacts with material in described filling valve adopts titanium steel (Stainless steel 316 L), and roughness of surface (Ra) value is 0.8.The valve port of filling valve adopts the design of stream line pattern unhurried current.
By such scheme, can realize following advantages:
1) part that contacts with material all adopts high-quality Stainless steel 316 L, without the technique dead angle, and surface roughness Ra value 0.8, easy cleaning.
2) the filling valve valve port adopts the design of streamline contour unhurried current, and the control of in addition carefully fill with, slightly fill with, essence being filled with has been avoided the foaming of the thin filling of material and spattered outward having improved filling accuracy, can reach positive and negative 2 grams.
3) be provided with automatic false cup mechanism, valve insertion can automatically carry out CIP and clean and the SIP moise-heat sterilization, and the outside COP of adaptation of valve foam cleans, the sterilization of SOP thimerosal.
4) the independent calibration of setting, conversion and each electronic scale of aseptic filling valve each parameter in pouring process all can be carried out on external electronic control system.
5) the filling valve body of filling valve is arranged on aseptic outside and is convenient to that the user observes, maintenance, and has reduced sterilized space.
6) filling valve has been realized full automation under germ-free condition, has met bottleneck and has not contacted the characteristics that filling valve carries out cold-aseptic filling.
In actual applications, the intelligent electronic LOAD CELLS is sent signal and is opened by two-position three way magnetic valve instruction filling valve thin cylinder through PLC after bottle is transported to card bottle clip mechanism, liquid flows in bottle filling, though this moment, pneumatic hygiene film plate valve was not opened but the small-bore low discharge state in feed tube place, can avoid like this material and the impact at the bottle end to produce foam, then open pneumatic hygiene film plate valve, filling valve occurs that large flow closes at a high speed, so just completes whole filling program.
at needs CIP, clean, during the steam high temperature sterilization, by PLC, by the two-position-five-way solenoid valve instruction, automatically cleaned the cylinder action of false cup mechanism, cylinder promotes rapidly fork, the crank of fork bottom rises and rotates the filling valve sealing valve port, so just can clean or the steam of high temperature sterilization enters filling valve by input duct and by refluxing opening, refluxed, the full open mode in pneumatic hygiene film plate valve place this moment, cleaning and the sterilization conditions of circulation have been formed, the cylinder of tying the false cup mechanism of postoperative automatic cleaning resets, pneumatic hygiene film plate valve resets, so just completed the CIP cleaning, steam high temperature sterilization program.
The above; it is only preferred embodiment of the present utility model; be not intended to limit protection domain of the present utility model, all any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.
Claims (6)
1. an aseptic filling valve, is characterized in that, described filling valve comprises: card bottle clip mechanism, electronic load cell, filling valve thin cylinder, feed tube, pneumatic hygiene film plate valve, false cup mechanism and refluxing opening, wherein,
Described card bottle clip mechanism is for fixing bottle aligning filling valve, card bottle clip mechanism connecting electronic LOAD CELLS, electronic load cell according to current bottled weight sending controling instruction to filling valve thin cylinder and pneumatic hygiene film plate valve, make material in feed tube through meticulous filling process, slightly fill with process and smart filling process pours into bottle; While needing to clean, the vacation cup mechanism is by the filling valve sealing valve port, and cleaning liquid or germicide vapor flow into by feed tube, by refluxing opening, is flowed out and is completed cleaning.
2. filling valve according to claim 1, it is characterized in that, described electronic load cell according to current bottled weight sending controling instruction to filling valve thin cylinder and pneumatic hygiene film plate valve, make material in feed tube through meticulous filling process, slightly fill with process and smart filling process pours into bottle, be specially:
When described electronic load cell is sensed empty bottle weight, send and carefully to fill with instruction and to the filling valve thin cylinder, it is opened to carry out low discharge and carefully fill with;
Thin fill with finish after electronic load cell send and slightly fill with instruction and to pneumatic hygiene film plate valve, it is opened to carry out large flow and slightly fill with;
Thick fill with finish after electronic load cell send essence and fill with instruction and to pneumatic hygiene film plate valve, it is closed to carry out the small-flow precise filling, filling weight rear electronic load cell up to standard sends END instruction closes it to the filling valve thin cylinder.
3. filling valve according to claim 1 and 2, is characterized in that, described LOAD CELLS is specially: German HBM-FIT5 model.
4. filling valve according to claim 1 and 2, is characterized in that, described filling valve thin cylinder and pneumatic hygiene film plate valve, be specially: by the two-position three way magnetic valve master cock.
5. filling valve according to claim 1 and 2, is characterized in that, the part that contacts with material in described filling valve adopts titanium steel, and surface roughness value is 0.8.
6. filling valve according to claim 1 and 2, is characterized in that, the valve port of filling valve adopts the design of stream line pattern unhurried current.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013200218110U CN203295157U (en) | 2013-01-16 | 2013-01-16 | Sterile filling valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013200218110U CN203295157U (en) | 2013-01-16 | 2013-01-16 | Sterile filling valve |
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| CN203295157U true CN203295157U (en) | 2013-11-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013200218110U Expired - Fee Related CN203295157U (en) | 2013-01-16 | 2013-01-16 | Sterile filling valve |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921968A (en) * | 2014-03-28 | 2014-07-16 | 江苏新美星包装机械股份有限公司 | Fast and slow quantitative filling device |
| CN104016288A (en) * | 2014-05-19 | 2014-09-03 | 青州市鹏程包装机械有限公司 | Liquid weighing loading valve |
| CN104591062A (en) * | 2015-01-27 | 2015-05-06 | 安丘市鼎正机械设备有限公司 | Back washing filling valve |
| CN105457952A (en) * | 2016-01-04 | 2016-04-06 | 江苏新美星包装机械股份有限公司 | Cleaning device for filling machine |
| CN105539952A (en) * | 2015-12-25 | 2016-05-04 | 江苏新美星包装机械股份有限公司 | Single-drive double-false-cup mechanism used during cleaning of filling valves |
| CN106517065A (en) * | 2016-11-29 | 2017-03-22 | 江苏新美星液体包装工程技术研究中心有限公司 | Non-contact type hot filling valve |
| CN106763805A (en) * | 2016-12-14 | 2017-05-31 | 江苏新美星液体包装工程技术研究中心有限公司 | A kind of filling valve |
| CN107601406A (en) * | 2017-08-31 | 2018-01-19 | 广州达意隆包装机械股份有限公司 | Bottle placer and its weigh assembly |
| CN110668373A (en) * | 2019-10-29 | 2020-01-10 | 江苏新美星包装机械股份有限公司 | Filling and capping device |
| CN110775921A (en) * | 2019-11-20 | 2020-02-11 | 广东科谷实验室技术研究院(有限合伙) | Clamping structure of filling machine split charging bottle |
-
2013
- 2013-01-16 CN CN2013200218110U patent/CN203295157U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103921968A (en) * | 2014-03-28 | 2014-07-16 | 江苏新美星包装机械股份有限公司 | Fast and slow quantitative filling device |
| CN104016288A (en) * | 2014-05-19 | 2014-09-03 | 青州市鹏程包装机械有限公司 | Liquid weighing loading valve |
| CN104591062A (en) * | 2015-01-27 | 2015-05-06 | 安丘市鼎正机械设备有限公司 | Back washing filling valve |
| CN105539952A (en) * | 2015-12-25 | 2016-05-04 | 江苏新美星包装机械股份有限公司 | Single-drive double-false-cup mechanism used during cleaning of filling valves |
| CN105457952A (en) * | 2016-01-04 | 2016-04-06 | 江苏新美星包装机械股份有限公司 | Cleaning device for filling machine |
| CN106517065A (en) * | 2016-11-29 | 2017-03-22 | 江苏新美星液体包装工程技术研究中心有限公司 | Non-contact type hot filling valve |
| CN106763805A (en) * | 2016-12-14 | 2017-05-31 | 江苏新美星液体包装工程技术研究中心有限公司 | A kind of filling valve |
| CN107601406A (en) * | 2017-08-31 | 2018-01-19 | 广州达意隆包装机械股份有限公司 | Bottle placer and its weigh assembly |
| CN107601406B (en) * | 2017-08-31 | 2024-05-28 | 广州达意隆包装机械股份有限公司 | Filling machine and weighing assembly thereof |
| CN110668373A (en) * | 2019-10-29 | 2020-01-10 | 江苏新美星包装机械股份有限公司 | Filling and capping device |
| CN110775921A (en) * | 2019-11-20 | 2020-02-11 | 广东科谷实验室技术研究院(有限合伙) | Clamping structure of filling machine split charging bottle |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131120 Termination date: 20180116 |
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| CF01 | Termination of patent right due to non-payment of annual fee |