CN203291776U - Hybrid unit - Google Patents

Hybrid unit Download PDF

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Publication number
CN203291776U
CN203291776U CN2013203527686U CN201320352768U CN203291776U CN 203291776 U CN203291776 U CN 203291776U CN 2013203527686 U CN2013203527686 U CN 2013203527686U CN 201320352768 U CN201320352768 U CN 201320352768U CN 203291776 U CN203291776 U CN 203291776U
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CN
China
Prior art keywords
main shaft
dispersion
axle
power mixer
planet carrier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CN2013203527686U
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Chinese (zh)
Inventor
张启发
刘永贤
叶远航
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Foshan Golden Milky Way Intelligent Equipment Co Ltd
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Foshan Golden Milky Way Intelligent Equipment Co Ltd
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Priority to CN2013203527686U priority Critical patent/CN203291776U/en
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Publication of CN203291776U publication Critical patent/CN203291776U/en
Anticipated expiration legal-status Critical
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Abstract

An embodiment of the utility model discloses a hybrid unit through which mixing rate can be increased effectively. The hybrid unit is characterized in that a scattering spindle 22 and a stirring spindle 12 are in a central shaft embedded structure; a scattering motor 21 is connected to the scattering spindle 22 through a belt transmission mechanism 23; the scattering spindle 22 is connected to at least two scattering shafts 24 through a synchronous belt transmission mechanism 25; the scattering shaft 24 is mounted on a planet carrier 15 through a bearing and revolves with the planet carrier 15; the synchronous belt transmission mechanism drives the scattering shaft 24 to auto-rotate; the scattering spindle 24 rotates at high speed to drive a scattering part and a stirring part to forcibly cut material together, solid material is scattered to solvent material quickly, and accordingly mixing rate is improved effectively.

Description

A kind of power mixer
Technical field
The utility model relates to mechanical field, relates in particular to a kind of power mixer.
Background technology
The planetary power mixer is widely used in the chemical industries such as battery oar material, glue class.
The chief component of current driving force mixer and planetary mixer comprises material cylinder container and hybrid electric motor.Hybrid electric motor connects and mixes main shaft by transmission mechanism (adopting the chain drive form), mix main shaft and (comprise master gear and two planetary gears that are engaged with by planetary gears, planet carrier is fixed in and mixes main shaft with the master gear suit, planetary gear is set on two planet axis, planet axis is loaded on planet carrier by bearing) be attached on two planet axis, look the stirring material properties on planet axis stirrer paddle or other stirring structure are housed.This stirrer paddle or stirring structure are positioned at material cylinder container.When hybrid electric motor rotates, mix main shaft drives master gear and planet carrier, make planet axis with mixing the main shaft revolution, planetary gears drives the planet axis rotation simultaneously, thereby realizes that stirring structure had not only revolved round the sun but also rotation in material cylinder container, reach the mixing purpose of material.
But,, because this device lacks dispersed structure, processing high viscosity, during the high material of solid content, its dispersibility is poor, and efficiency is low, can not meet the high dispersive requirement of some material.
The utility model content
The utility model embodiment provides a kind of power mixer, can effectively improve composite rate.
A kind of power mixer that the utility model embodiment provides mainly comprises:
Power mixed structure 1, high speed dispersion structure 2 and material cylinder container 3;
Power mixed structure 1 comprises:
Stirring motor 11, mixing main shaft 12, chain drive 13, planetary gears 14, planet carrier 15, at least two planet axis 16 and at least two mixing components 17;
Stirring motor 11 is connected in and mixes main shaft 12 by chain drive 13;
Planetary gears 14 is fixed in and mixes on main shaft 12 with planet carrier 15, can make revolution motion under stirring motor 11 drives with mixing main shaft 12;
Article at least two, planet axis 16 is installed on planet carrier 15 by bearing, makes revolution motion under planet carrier drives, thereby drive at least two mixing components 17, does revolution motion;
Planetary gears 14 drives planet axis 15 and makes spinning motion, thereby drive two mixing components 17, does rotation movement;
High speed dispersion structure 2 comprises:
Disperse motor 21, dispersion main shaft 22, belt gear 23, synchronous belt drive mechanism 25 and at least two dispersion axles 24;
Disperse motor 21 to be connected in and to disperse main shaft 22 by belt gear 23;
Disperse main shaft 22 to connect at least two by synchronous belt drive mechanism 25 and disperse axle 24;
Disperse axle 24 to be installed on planet carrier 15 by bearing, with planet carrier 15 revolution;
Synchronous belt drive mechanism drives and disperses axle 24 rotations;
Axle structure of mosaic centered by dispersion main shaft 22 and stirring main shaft 12.
Optionally,
Planetary gears 14 also comprises:
Master gear and helical gear system;
Master gear is fixed in and mixes on main shaft 12;
The helical gear system is connected on planet axis 16, and with master gear, meshes;
The helical gear system, be used for making high-speed stirred more steady.
Optionally,
Disperse axle 24 symmetrical, be placed in and disperse main shaft 22 both sides.
Optionally,
Disperse axle 24 and planet axis 16 arranged vertically on planet carrier 15.
Optionally,
This power mixer also comprises:
Temperature measuring mechanism 4;
Temperature measuring mechanism 4 comprises:
The dried axle 41 of temperature probe 42 and thermometric;
Axle structure of mosaic centered by the dried axle 41 of thermometric and dispersion main shaft 22.
Temperature probe 42 connects by the dried axle 41 of thermometric, can directly with material, contact, and makes measurement more accurate.
Optionally,
Planet axis 16 is symmetrically distributed in mixes main shaft 12 both sides.
Optionally,
Mixing component 17 comprises paddle and/or paddle;
Discrete part comprises dispersion pulp and/or emulsifying head.
Optionally,
Planet axis 16 is the interchangeable structure, and different paddles or paddle can be installed as required;
Disperseing axle is the interchangeable structure, and different dispersion pulps or emulsifying head can be installed as required.
Optionally,
Power mixer also comprises successively mechanical seal structure 5, is used for guaranteeing vacuum.
Optionally,
Material cylinder container 3 assembling heater and/or cooling devices;
Material cylinder container 3 adopts mechanical seal structure;
Material cylinder container 3 can move.
As can be seen from the above technical solutions, the utility model embodiment has the following advantages:
Existing power mixer does not arrange dispersed structure, and when processing high viscosity, during the high material of solid content, its dispersibility is poor, and efficiency is low, can not meet the high dispersive requirement of some material.The utility model is fused to dispersed structure in power mixer, axle structure of mosaic centered by dispersion main shaft 22 and stirring main shaft 12.Disperse motor 21 to be connected in and to disperse main shaft 22 by belt gear 23; Disperse main shaft 22 to connect at least two by synchronous belt drive mechanism 25 and disperse axle 24; Disperse axle 24 to be installed on planet carrier 15 by bearing, with planet carrier 15 revolution; Synchronous belt drive mechanism drives and disperses axle 24 rotations; By disperseing main shaft 22 High Rotation Speeds, drive discrete part and mixing component and together form strong shear to material, fast with solid composition material dispersion in the solvent material, effectively raise composite rate.
Description of drawings
An example structure figure of a kind of power mixer that Fig. 1 provides for the utility model embodiment;
Fig. 2 amplifies a figure for embodiment partial structurtes of a kind of power mixer that the utility model embodiment provides.
The specific embodiment
The utility model embodiment provides a kind of power mixer, can effectively improve composite rate.
See also Fig. 1 and Fig. 2, an embodiment of a kind of power mixer that the utility model embodiment provides specifically comprises:
Power mixed structure 1, high speed dispersion structure 2 and material cylinder container 3;
Power mixed structure 1 comprises:
Stirring motor 11, mixing main shaft 12, chain drive 13, planetary gears 14, planet carrier 15, at least two planet axis 16 and at least two mixing components 17;
Stirring motor 11 is connected in and mixes main shaft 12 by chain drive 13;
Planetary gears 14 is fixed in and mixes on main shaft 12 with planet carrier 15, can make revolution motion under stirring motor 11 drives with mixing main shaft 12;
Article at least two, planet axis 16 is installed on planet carrier 15 by bearing, makes revolution motion under planet carrier drives, thereby drive at least two mixing components 17, does revolution motion;
Planetary gears 14 drives planet axis 15 and makes spinning motion, thereby drive two mixing components 17, does rotation movement.
The high speed dispersion structure comprises:
Disperse motor 21, dispersion main shaft 22, belt gear 23, synchronous belt drive mechanism 25 and at least two dispersion axles 24;
Disperse motor 21 to be connected in and to disperse main shaft 22 by belt gear 23;
Disperse main shaft 22 to connect at least two by synchronous belt drive mechanism 25 and disperse axle 24;
Disperse axle 24 to be installed on planet carrier 15 by bearing, with planet carrier 15 revolution;
Synchronous belt drive mechanism drives and disperses axle 24 rotations;
Axle structure of mosaic centered by dispersion main shaft 22 and stirring main shaft 12.
In the present embodiment, axle structure of mosaic centered by dispersion main shaft 22 and stirring main shaft 12.Disperse motor 21 to be connected in and to disperse main shaft 22 by belt gear 23; Disperse main shaft 22 to connect at least two by synchronous belt drive mechanism 25 and disperse axle 24; Disperse axle 24 to be installed on planet carrier 15 by bearing, with planet carrier 15 revolution; Synchronous belt drive mechanism drives and disperses axle 24 rotations; By disperseing main shaft 22 High Rotation Speeds, drive discrete part and mixing component and together form strong shear to material, fast with solid composition material dispersion in the solvent material, effectively raise composite rate.
A kind of power mixer embodiment that the utility model embodiment provides further comprises:
Planetary gears 14 also comprises:
Master gear and helical gear system;
Master gear is fixed in and mixes on main shaft 12;
The helical gear system is connected on planet axis 16, and with master gear, meshes;
The helical gear system is used for making high-speed stirred more steady;
Disperse axle 24 symmetrical, be placed in and disperse main shaft 22 both sides;
Disperse axle 24 and planet axis 16 arranged vertically on planet carrier 15.
An embodiment of a kind of power mixer that the utility model embodiment provides further comprises:
Temperature measuring mechanism 4;
Temperature measuring mechanism 4 comprises:
The dried axle 41 of temperature probe 42 and thermometric;
Axle structure of mosaic centered by the dried axle 41 of thermometric and dispersion main shaft 22.
Temperature probe 42 connects by the dried axle 41 of thermometric, can directly with material, contact, and makes measurement more accurate.
An embodiment of a kind of power mixer that the utility model embodiment provides further comprises:
Planet axis 16 is symmetrically distributed in mixes main shaft 12 both sides.
Mixing component 17 comprises paddle and/or paddle;
Discrete part comprises dispersion pulp and/or emulsifying head.
Planet axis 16 is the interchangeable structure, and different paddles or paddle can be installed as required;
Disperseing axle is the interchangeable structure, and different dispersion pulps or emulsifying head can be installed as required.
Need to prove, two planet axis are the interchangeable structure, can be equipped with different stirrer paddles.When equipped two cover 90 degree helical angle fried dough twist oar, by being mutually the vertical configuration assembling, rotations of revolving round the sun clockwise of fried dough twist oar, it guarantees to stir without dead angle and nothing " climbing " phenomenon from transferring to counterclockwise.Be fit to process high viscosity, the material that solid content is high.Disperseing axle is the interchangeable structure, can be equipped with high speed dispersion blade or emulsifying head, is all both by High Rotation Speed, forms the strong shear to material, fast with solid composition material dispersion in the solvent material.
The embodiment of a kind of power mixer that the utility model embodiment provides further comprises:
Material cylinder container 3 assembling heater and/or cooling devices;
Material cylinder container 3 adopts mechanical seal structure;
Material cylinder container 3 can move;
Power mixer also comprises successively mechanical seal structure 5, is used for guaranteeing vacuum.
Factors such as need to prove, the effect of sealing, while being to make dispersed with stirring, form a confined space to material in the material cylinder, makes the unlikely because volatilization of material, splashing, atomization, vibrations, conduction, heat conduction and affect hybrid technique enforcement.During enforcement, from planet carrier and below main helical gear on the material cylinder along making seal closure, dog-house is set on seal closure, observation panel, vacuum orifice and pressure epi-position interface., according to the equipped mechanical seal step by step of sealing principle, guarantee sealing effectiveness on drive disk assembly.Confined space is once formation, can vacuumize and the operation such as inflated with nitrogen is processed it, to meet the hybrid technique requirement of different material.
Existing power mixer does not arrange dispersed structure, and when processing high viscosity, during the high material of solid content, its dispersibility is poor, and efficiency is low, can not meet the high dispersive requirement of some material.The utility model is fused to dispersed structure in power mixer, axle structure of mosaic centered by dispersion main shaft 22 and stirring main shaft 12.Disperse motor 21 to be connected in and to disperse main shaft 22 by belt gear 23; Disperse main shaft 22 to connect at least two by synchronous belt drive mechanism 25 and disperse axle 24; Disperse axle 24 to be installed on planet carrier 15 by bearing, with planet carrier 15 revolution; Synchronous belt drive mechanism drives and disperses axle 24 rotations; By disperseing main shaft 22 High Rotation Speeds, drive discrete part and mixing component and together form strong shear to material, fast with solid composition material dispersion in the solvent material, effectively raise composite rate.Be used for planetary gears employing helical gear system and master gear meshing, more steady in the process of whole planetary gears operation.Temperature probe 42 connects by the dried axle 41 of thermometric, can directly with material, contact, and makes measurement more accurate.
The above, above embodiment only, in order to the technical solution of the utility model to be described, is not intended to limit; Although with reference to previous embodiment, the utility model is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme that aforementioned each embodiment puts down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of each embodiment technical scheme of the utility model.

Claims (10)

1. a power mixer, is characterized in that, comprising:
Power mixed structure (1), high speed dispersion structure (2) and material cylinder container (3);
Described power mixed structure (1) comprising:
Stirring motor (11), mixing main shaft (12), chain drive (13), planetary gears (14), planet carrier (15), at least two planet axis (16) and at least two mixing components (17);
Described stirring motor (11) is connected in described mixing main shaft (12) by described chain drive (13);
Described planetary gears (14) is fixed in described the mixing on main shaft (12) with described planet carrier (15), can make revolution motion under stirring motor (11) drives with mixing main shaft (12);
Described at least two planet axis (16) are installed on described planet carrier (15) by bearing, make revolution motion under planet carrier drives, thereby drive at least two mixing components (17), do revolution motion;
Described planetary gears (14) drives planet axis (15) and makes spinning motion, thereby drive two mixing components (17), does rotation movement;
Described high speed dispersion structure (2) comprising:
Disperse motor (21), dispersion main shaft (22), belt gear (23), synchronous belt drive mechanism (25) and at least two dispersion axles (24);
Described dispersion motor (21) is connected in described dispersion main shaft (22) by belt gear (23);
Described dispersion main shaft (22) connects described at least two by synchronous belt drive mechanism (25) and disperses axle (24);
Described dispersion axle (24) is installed on described planet carrier (15) by bearing, with described planet carrier (15), revolves round the sun;
Described synchronous belt drive mechanism drives described dispersion axle (24) rotation;
Axle structure of mosaic centered by described dispersion main shaft (22) and described stirring main shaft (12).
2. power mixer according to claim 1, is characterized in that, described planetary gears (14) also comprises:
Master gear and helical gear system;
Described master gear is fixed on described mixing main shaft (12);
Described helical gear system is connected on described planet axis (16), and with described master gear, meshes;
Described helical gear system, be used for making high-speed stirred more steady.
3. power mixer according to claim 2, is characterized in that,
Described dispersion axle (24) is symmetrical, is placed in described dispersion main shaft (22) both sides.
4. power mixer according to claim 3, is characterized in that,
Described dispersion axle (24) is upper arranged vertically at described planet carrier (15) with described planet axis (16).
5. power mixer according to claim 4, is characterized in that,
Described power mixer also comprises:
Temperature measuring mechanism (4);
Described temperature measuring mechanism (4) comprising:
Temperature probe (42) and the dried axle of thermometric (41);
Axle structure of mosaic centered by the dried axle of described thermometric (41) and described dispersion main shaft (22).
Described temperature probe (42) connects by the dried axle of described thermometric (41), can directly with material, contact, and is used for measuring temperature of charge.
6. power mixer according to claim 5, is characterized in that,
Described planet axis (16) is symmetrically distributed in described mixing main shaft (12) both sides.
7. power mixer according to claim 6, is characterized in that,
Described mixing component (17) comprises paddle or paddle;
Described discrete part comprises dispersion pulp or emulsifying head.
8. power mixer according to claim 7, is characterized in that,
Described planet axis (16) is the interchangeable structure, and different paddles or paddle can be installed as required;
Described dispersion axle is the interchangeable structure, and different dispersion pulps or emulsifying head can be installed as required.
9. the described power mixer of any one according to claim 1 to 8, is characterized in that,
Described power mixer also comprises successively mechanical seal structure (5), is used for guaranteeing vacuum.
According to claim 1 to 8 described power mixer, it is characterized in that,
Described material cylinder container (3) assembling heater and/or cooling device;
Described material cylinder container (3) adopts mechanical seal structure;
Described material cylinder container (3) can move.
CN2013203527686U 2013-06-19 2013-06-19 Hybrid unit Expired - Lifetime CN203291776U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013203527686U CN203291776U (en) 2013-06-19 2013-06-19 Hybrid unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2013203527686U CN203291776U (en) 2013-06-19 2013-06-19 Hybrid unit

Publications (1)

Publication Number Publication Date
CN203291776U true CN203291776U (en) 2013-11-20

Family

ID=49567816

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2013203527686U Expired - Lifetime CN203291776U (en) 2013-06-19 2013-06-19 Hybrid unit

Country Status (1)

Country Link
CN (1) CN203291776U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103285764A (en) * 2013-06-19 2013-09-11 佛山市金银河智能装备股份有限公司 Power mixing machine
CN113198353A (en) * 2021-05-08 2021-08-03 佛山市金银河智能装备股份有限公司 Planetary stirrer structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103285764A (en) * 2013-06-19 2013-09-11 佛山市金银河智能装备股份有限公司 Power mixing machine
CN113198353A (en) * 2021-05-08 2021-08-03 佛山市金银河智能装备股份有限公司 Planetary stirrer structure

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Granted publication date: 20131120