CN203283938U - Automatic shearing system for waterproof roll - Google Patents
Automatic shearing system for waterproof roll Download PDFInfo
- Publication number
- CN203283938U CN203283938U CN2013203005671U CN201320300567U CN203283938U CN 203283938 U CN203283938 U CN 203283938U CN 2013203005671 U CN2013203005671 U CN 2013203005671U CN 201320300567 U CN201320300567 U CN 201320300567U CN 203283938 U CN203283938 U CN 203283938U
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- chain
- reducing motor
- cutter
- frequency converter
- gear
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Abstract
The utility model discloses an automatic shearing system for a waterproof roll. The automatic shearing system is formed by a meter counter, a PLC (programmable logic controller), a frequency converter, a gear motor, a coupler, an extension shaft, a support, a gear, a chain, a fixing plate, a cutter chain and a cutter, wherein the meter counter is arranged right above a pull roll and is connected to the PLC, the PLC is connected with the frequency converter, the frequency converter controls the gear motor, the extension shaft is arranged on the gear motor, the chain is arranged on the extension shaft, the gear motor is arranged on the chain, the cutter chain is arranged on the gear motor, and the cutter is fixed on the cutter chain, in the way, the shearing of the finished product of the waterproof roll is achieved under the condition that the cutter and product of the product of the waterproof roll are in a relatively static state. The automatic shearing system is reasonable in structure, simple to install, less in investment and convenient to operate; the shorn finished product of the waterproof roll is excellent in appearance, material is not wasted, and the labor intensity of workers is reduced.
Description
Technical field
The utility model belongs to the waterproof roll production field, is specifically related to a kind of waterproof roll automatic shearing system.
Background technology
in producing the waterproof roll process, to shear waterproof roll finished product as prescribed length requirement before packing, waterproof roll production belongs to conveyor line production, the waterproof roll manufacturing enterprise that economic strength is strong installed finished product and stops frame before finished product is sheared, allow the finished product of continuous moving be stored on the stop frame, ensure that finished product remains static when shearing, the as prescribed length requirement is completed shearing, finished product is high but finished product stops the frame investment, take up room large, therefore many waterproof roll manufacturing enterprises also continue to use manual operation for the shearing of finished product at present, namely manually shear the waterproof roll finished product of continuous moving, due to manually-operated uncertainty and personal error, finished product transverse end surface after causing shearing is irregular, the operative norm of finished product requires length to be as the criterion with the distance of minor face, therefore cause product appearance undesirable, waste of material.
Summary of the invention
For overcome existing finished product stop the frame cost of investment high, take up room large, artificial shearing causes again that product appearance is undesirable, waste of material, the utility model provides a kind of waterproof roll automatic shearing system, this system is installed simple, operating aspect, cost of investment is little, by ensureing that shearing tool is identical with waterproof roll finished product moving velocity, shearing tool is relative with the waterproof roll finished product static, realize that the waterproof roll finished product completes shearing under relatively static state, thereby guaranteed that the finished product end face is neat, appearance and economical with materials.
the technical scheme that its technical matters that solves the utility model adopts is: before the finished product packing, two nip rolls, automatic shearing system, stationary roll, volume felt roll are installed successively, maintain a certain distance between two nip rolls, nip rolls are arranged on reducing motor, and the reducing motor that drives nip rolls all is connected on same frequency converter, realizes synchronized rotation, stationary roll of the line downstream of rear nip rolls installation separated by a distance, the automatic shearing system is installed between nip rolls and stationary roll, and the automatic shearing system is by meter counter, PLC, frequency converter, reducing motor, coupler, outrigger shaft, support, gear, chain, adapter plate, the compositions such as cutter, meter counter is arranged on directly over rear nip rolls, certain adjustable gap is arranged between meter counter and nip rolls, the waterproof roll finished product passes through from gap, meter counter is connected on PLC, PLC connects frequency converter, the Frequency Converter Control reducing motor, the setting of frequency converter is identical with the frequency converter of controlling nip rolls, the reducing motor rotating speed that ensures two Frequency Converter Control is identical, coupler is installed on reducing motor, outrigger shaft is installed on coupler, the other end of outrigger shaft is rack-mount, two gears are installed on outrigger shaft, the centre of two gears is the waterproof roll finished product, chain all is installed respectively on two gears, chain connects the gear in downstream, the gear in downstream, outrigger shaft, support is identical with upstream, and mounting plate on chain is installed reducing motor on adapter plate, gear is installed on reducing motor, mounting cutter chain on gear, the other end of cutter chain is connected to another chain on outrigger shaft, mounting cutter on the cutter chain by gear and adapter plate, the volume felt roll is installed in the stationary roll downstream, and the volume felt roll is arranged on reducing motor, and reducing motor is connected on the frequency converter of controlling nip rolls.when the waterproof roll finished product moves to meter counter gently under nip rolls drive, meter counter starts record, and signal is passed to PLC, Len req is set on PLC, when the length on meter counter arrives Len req, PLC provides signal and passes to frequency converter, frequency converter starts and controls reducing motor and rotate, this moment reducing motor two chain parallel motions, and mobile speed is identical with waterproof roll finished product moving velocity, one-tenth vertically moves, adapter plate on two chains, reducing motor, the cutter chain, cutter becomes to vertically move, reducing motor rotates simultaneously, band cutter chain transverse horizontal moves, realized that cutter is in the shearing of completing under relative static conditions with the waterproof roll finished product the waterproof roll finished product, waterproof roll finished product after shearing is reeled and is packed by the volume felt roll, simultaneously the automatic shearing system by driving outrigger shaft reducing motor and get back to initial point with the counter-rotating of the reducing motor of cutter, the automatic shearing of realization to next volume waterproof roll finished product.
The utlity model has positive effect: of the present utility model rational in infrastructure, install simple, invest little, operating aspect, the waterproof roll finished product outward appearance after shearing is better, does not waste material, reduces simultaneously workman's labour intensity.
Description of drawings
For content of the present utility model is more likely to be clearly understood, below according to specific embodiment also by reference to the accompanying drawings, the utility model is described in further detail, wherein:
Fig. 1 is structural representation of the present utility model.
Reference numeral: waterproof roll finished product 1, nip rolls 2, nip rolls 3, reducing motor 4, reducing motor 5, frequency converter 6, meter counter 7, PLC8, frequency converter 9, reducing motor 10, coupler 11, gear 12, gear 13, outrigger shaft 14, gear 15, gear 16, support 17, support 18, outrigger shaft 19, support 20, chain 21, chain 22, adapter plate 23, reducing motor 24, gear 25, gear 26, adapter plate 27, cutter chain 28, adapter plate 29, cutter 30, stationary roll 31, volume felt roll 32, reducing motor 33
The specific embodiment
(embodiment 1)
Fig. 1 has shown a kind of specific embodiment of the present utility model, and wherein Fig. 1 is structural representation of the present utility model.
see Fig. 1, a kind of waterproof roll automatic shearing system, comprise waterproof roll finished product 1, nip rolls 2, nip rolls 3, reducing motor 4, reducing motor 5, frequency converter 6, meter counter 7, PLC8, frequency converter 9, reducing motor 10, coupler 11, gear 12, gear 13, outrigger shaft 14, gear 15, gear 16, support 17, support 18, outrigger shaft 19, support 20, chain 21, chain 22, adapter plate 23, reducing motor 24, gear 25, gear 26, adapter plate 27, cutter chain 28, adapter plate 29, cutter 30, stationary roll 31, volume felt roll 32, reducing motor 33.nip rolls 2 are installed in waterproof roll finished product 1 top, nip rolls 3 are installed in waterproof roll finished product below, nip rolls 2, nip rolls 3 are close to waterproof roll finished product 1 surface, be used for transmission waterproof roll finished product 1, nip rolls 2 are connected on reducing motor 4, nip rolls 3 are connected on reducing motor 5, reducing motor 4, reducing motor 5 all is connected on frequency converter 6, meter counter 7 is installed directly over nip rolls 3, between nip rolls 3 and meter counter 7, adjustable gap is arranged, waterproof roll finished product 1 passes through from gap, meter counter 7 is connected on PLC8, PLC8 connects frequency converter 9, frequency converter 9 connects reducing motor 10, reducing motor 10 connects coupler 11, connect outrigger shaft 14 on coupler 11, on outrigger shaft 14, fixed gear wheel 12, gear 13, outrigger shaft 14 is fixed on support 17, one end of chain 22 is installed on gear 12, chain 21 1 ends are installed on gear 15, the other end of chain 22 is arranged on gear 13, the other end of chain 21 is connected on gear 16, gear 13, gear 16 is fixed on outrigger shaft 19, outrigger shaft 19 is fixed on support 18, on support 20, on chain 22, mounting plate 23, reducing motor 24 is installed on adapter plate 23, gear 25 is installed on reducing motor 24, mounting cutter chain 28 on gear 25, the other end of cutter chain 28 is arranged on gear 26, gear 26 is arranged on adapter plate 27, adapter plate 27 is arranged on chain 21, on cutter chain 28, mounting plate 29, on adapter plate 29, mounting cutter 30, stationary roll 31 is installed in the downstream of cutter 30, and volume felt roll 32 is installed in the downstream of stationary roll 31, and volume felt roll 32 is arranged on reducing motor 33, and reducing motor 33 is connected on frequency converter 6.
its automatic shearing process is roughly: frequency converter 6 is controlled reducing motor 4, reducing motor 5, reducing motor 4 drive nip rolls 2 and rotate, and reducing motor 5 drives nip rolls 3 and rotates, when waterproof roll finished product 1 at nip rolls 2, while moving to meter counter 7 gently under nip rolls 3 drive, meter counter 7 starts record, and signal is passed to PLC8, Len req is set on PLC8, when the length on meter counter 7 arrived Len req, PLC8 provided signal and passes to frequency converter 9, and frequency converter 9 starts and controls reducing motor 10 and rotate, arranging of frequency converter 9 and frequency converter 6 is identical, reducing motor 4, reducing motor 5, the rotating speed of reducing motor 10 is identical, is arranged on the chain 21 on reducing motor 10 this moment, chain 22 parallel motions, and mobile speed is identical with waterproof roll finished product 1 moving velocity, and one-tenth vertically moves, chain 21, adapter plate 23 on chain 22, adapter plate 27, reducing motor 24, gear 25, gear 26, cutter chain 28, adapter plate 29, cutter 30, one-tenth vertically moves, and reducing motor 24 rotates simultaneously, and band cutter chain 28 transverse horizontal move, and have realized that cutter 30 is in the shearing of completing under relative static conditions with waterproof roll finished product 1 waterproof roll finished product 1, waterproof roll finished product 1 after shearing is by volume felt roll 32 packing of reeling, and gets back to initial point from the reducing motor 10 by driving outrigger shaft 14 with the counter-rotating of the reducing motor 24 of cutter 30 simultaneously, realizes the automatic shearing to next volume waterproof roll finished product 1.
Obviously, above-described embodiment of the present utility model is only for the utility model example clearly is described, but not is the restriction to embodiment of the present utility model.For those of ordinary skill in the field, can also make multi-form variation or change on the basis of the above description.Here need not also can't give all embodiments exhaustive, and these belong to apparent variation or the change that connotation of the present utility model stretches out and still belong to protection domain of the present utility model.
Claims (2)
1. a waterproof roll automatic shearing system, is characterized in that this system is by meter counter, PLC, frequency converter, reducing motor, coupler, outrigger shaft, support, gear, chain, adapter plate, cutter forms, meter counter is arranged on directly over nip rolls, certain adjustable gap is arranged between meter counter and nip rolls, the waterproof roll finished product passes through from gap, meter counter is connected on PLC, PLC connects frequency converter, the Frequency Converter Control reducing motor, the setting of frequency converter is identical with the frequency converter of controlling nip rolls, the reducing motor rotating speed that ensures two Frequency Converter Control is identical, coupler is installed on reducing motor, outrigger shaft is installed on coupler, the other end of outrigger shaft is rack-mount, two gears are installed on outrigger shaft, the centre of two gears is the waterproof roll finished product, chain all is installed respectively on two gears, chain connects the gear in downstream, the gear in downstream, outrigger shaft, support is identical with upstream, and mounting plate on chain is installed reducing motor on adapter plate, gear is installed on reducing motor, mounting cutter chain on gear, the other end of cutter chain is connected to another chain on outrigger shaft, mounting cutter on the cutter chain by gear and adapter plate.
2. waterproof roll automatic shearing system according to claim 1 is characterized in that: stationary roll is installed in the cutter downstream, and the volume felt roll is installed in the stationary roll downstream, and the volume felt roll is arranged on reducing motor, and reducing motor is connected on the frequency converter of controlling nip rolls.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203005671U CN203283938U (en) | 2013-05-29 | 2013-05-29 | Automatic shearing system for waterproof roll |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013203005671U CN203283938U (en) | 2013-05-29 | 2013-05-29 | Automatic shearing system for waterproof roll |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203283938U true CN203283938U (en) | 2013-11-13 |
Family
ID=49540312
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2013203005671U Expired - Fee Related CN203283938U (en) | 2013-05-29 | 2013-05-29 | Automatic shearing system for waterproof roll |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203283938U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104827120A (en) * | 2015-04-30 | 2015-08-12 | 江苏凯伦建材股份有限公司 | Cutting device for cutting waterproof coiled material from middle |
-
2013
- 2013-05-29 CN CN2013203005671U patent/CN203283938U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104827120A (en) * | 2015-04-30 | 2015-08-12 | 江苏凯伦建材股份有限公司 | Cutting device for cutting waterproof coiled material from middle |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131113 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |