CN203276947U - Environmentally friendly low-smoke, halogen-free, flame-retardant and fire-resistant medium-voltage power cables - Google Patents

Environmentally friendly low-smoke, halogen-free, flame-retardant and fire-resistant medium-voltage power cables Download PDF

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CN203276947U
CN203276947U CN201320203951.XU CN201320203951U CN203276947U CN 203276947 U CN203276947 U CN 203276947U CN 201320203951 U CN201320203951 U CN 201320203951U CN 203276947 U CN203276947 U CN 203276947U
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halogen
free
flame
layer
retardant
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孙超南
任俊
祖恩建
胡成志
彭鹏
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ANHUI HAINA CABLE GROUP Co Ltd
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Abstract

本实用新型公开了一种环保型低烟无卤阻燃耐火中压电力电缆,由紧压绞合裸铜导体和挤包于所述导体上的导体屏蔽层、化学交联聚乙烯绝缘层和绝缘屏蔽层构成三层共挤绝缘线芯,绝缘线芯外采用无氧软铜带重叠绕包作为金属屏蔽层,多根所述带金属屏蔽层绝缘线芯绞合成缆芯,缆芯间隙填充有无卤阻燃环保型填充绳,所述缆芯外重叠绕包有无卤阻燃玻璃纤维带绕包层、挤包有陶瓷化硅橡胶作为耐火层,再挤包一层无卤低烟高阻燃隔氧层,其外重叠绕包四层合成云母耐火层,挤包有热塑性无卤低烟阻燃聚烯烃外护套。电缆具有耐火、无卤、低烟、高阻燃、耐油、耐老化等特性,同时还具有优异的机械、电气、环保等功能,可以广泛应用于中压线路传输中的重要场所及应急场所。

Figure 201320203951

The utility model discloses an environment-friendly low-smoke, halogen-free, flame-retardant, fire-resistant medium-voltage power cable. The insulating shielding layer constitutes a three-layer co-extruded insulated wire core. The outer layer of the insulating wire core is wrapped with an oxygen-free soft copper tape as the metal shielding layer. Multiple insulated wire cores with the metal shielding layer are stranded to form a cable core, and the gap between the cable cores is filled. There is a halogen-free flame-retardant environment-friendly filling rope, and the outer layer of the cable core is wrapped with a halogen-free flame-retardant glass fiber tape, extruded with ceramic silicone rubber as a refractory layer, and then extruded with a layer of halogen-free low-smoke High flame retardant and oxygen barrier layer, four layers of synthetic mica refractory layer are overlapped and wrapped, extruded with a thermoplastic halogen-free low-smoke flame-retardant polyolefin outer sheath. The cable has the characteristics of fire resistance, halogen-free, low smoke, high flame retardancy, oil resistance, aging resistance, etc., and also has excellent mechanical, electrical, and environmental protection functions, and can be widely used in important places and emergency places in medium-voltage line transmission.

Figure 201320203951

Description

环保型低烟无卤阻燃耐火中压电力电缆Environmentally friendly low-smoke, halogen-free, flame-retardant and fire-resistant medium-voltage power cables

技术领域technical field

本实用新型涉及一种环保型低烟无卤阻燃耐火中压电力电缆,属于电线电缆技术领域。The utility model relates to an environment-friendly low-smoke, halogen-free, flame-retardant, fire-resistant medium-voltage power cable, which belongs to the technical field of electric wires and cables.

背景技术Background technique

随着国民经济的快速发展,在一些关系到人民的安全的场所,例如:人口密集的车站、广场、机场、应急疏散等重要的场所,对电缆性能要求越来越高,特别是要求采用环保型低烟无卤阻燃耐火电力电缆,而目前国内的低压环保型低烟无卤阻燃耐火电力电缆技术水平比较成熟,但只能用于低压电力传输系统。对于中压电缆来说,由于电压等级较高,绝缘线芯采用三层共挤化学交联技术,采用在导体表面重叠绕包云母带的方法无法满足其较高的电气性能。鉴于环保型低烟无卤阻燃耐火中压电力电缆的特殊性,目前许多使用厂家大部分依靠进口,而进口电缆的价格昂贵,生产周期长,运输周期长,且运输成本较高,严重的制约国民经济的发展。With the rapid development of the national economy, in some places that are related to the safety of the people, such as densely populated stations, squares, airports, emergency evacuation and other important places, the performance requirements of cables are getting higher and higher, especially the use of environmental protection Type low-smoke, halogen-free, flame-retardant and fire-resistant power cables, while the domestic low-voltage environment-friendly low-smoke, halogen-free, flame-retardant, and fire-resistant power cables are relatively mature in technology, but they can only be used in low-voltage power transmission systems. For medium-voltage cables, due to the high voltage level, the insulating core adopts three-layer co-extrusion chemical cross-linking technology, and the method of overlapping and wrapping mica tape on the surface of the conductor cannot meet its high electrical performance. In view of the particularity of environmentally friendly low-smoke, halogen-free, flame-retardant, and fire-resistant medium-voltage power cables, many manufacturers currently rely on imports, and imported cables are expensive, with long production cycles, long transportation cycles, and high transportation costs. Serious Restrict the development of the national economy.

国内环保型低烟无卤阻燃耐火中压电力电缆的发展起步较晚,大部分厂家技术水平无法满足其较高的技术要求,加上近年来对环保型低烟无卤阻燃耐火中压电力电缆的需求量急剧增加,而对电缆的技术要求也越来越高,致使许多厂家不能设计、生产出满足技术要求的环保型低烟无卤阻燃耐火中压电力电缆产品。许多大的厂家或公司,对于中压耐火电力电缆大部分采用进口产品,不利于中国环保型低烟无卤阻燃耐火中压电力电缆的发展。The development of domestic environment-friendly low-smoke, halogen-free, flame-retardant, and fire-resistant medium-voltage power cables started relatively late, and most manufacturers' technical level could not meet their high technical requirements. The demand for power cables has increased sharply, and the technical requirements for cables are also getting higher and higher, which has caused many manufacturers to fail to design and produce environmentally friendly low-smoke, halogen-free, flame-retardant, and fire-resistant medium-voltage power cables that meet the technical requirements. Many large manufacturers or companies mostly use imported products for medium-voltage fire-resistant power cables, which is not conducive to the development of China's environmentally friendly low-smoke, halogen-free, flame-retardant and fire-resistant medium-voltage power cables.

发明内容Contents of the invention

为克服现有技术的缺陷,本实用新型的目的在于提供一种环保型低烟无卤阻燃耐火中压电力电缆,具有耐火、无卤、低烟、高阻燃、耐油、耐老化等特性,同时还具有优异的机械、电气、环保等功能,可以广泛应用于中压线路传输中的重要场所及应急场所,产品性能指标优于国际标准要求。In order to overcome the defects of the prior art, the purpose of this utility model is to provide an environmentally friendly low-smoke, halogen-free, flame-retardant, fire-resistant medium-voltage power cable, which has the characteristics of fire resistance, halogen-free, low smoke, high flame resistance, oil resistance, and aging resistance. , At the same time, it also has excellent mechanical, electrical, and environmental protection functions, and can be widely used in important places and emergency places in medium-voltage line transmission. The product performance indicators are better than international standards.

本实用新型解决技术问题采用如下技术方案:The utility model solves the technical problem and adopts the following technical solutions:

一种环保型低烟无卤阻燃耐火中压电力电缆,由紧压绞合裸铜导体和挤包于所述导体上的导体屏蔽层、化学交联聚乙烯绝缘层和绝缘屏蔽层构成三层共挤绝缘线芯,绝缘线芯外采用软铜带重叠绕包作为金属屏蔽层,多根所述带金属屏蔽层绝缘线芯绞合成缆芯,缆芯间隙设有无卤阻燃环保型填充绳填充层,所述缆芯外重叠绕包有无卤阻燃玻璃纤维带绕包层、挤包有陶瓷化硅橡胶作为耐火层,再挤包一层无卤低烟高阻燃隔氧层,其外重叠绕包四层合成云母带耐火层,挤包有热塑性无卤低烟阻燃聚烯烃外护套。An environment-friendly low-smoke, halogen-free, flame-retardant and fire-resistant medium-voltage power cable, which is composed of a tight-pressed stranded bare copper conductor, a conductor shielding layer extruded on the conductor, a chemically cross-linked polyethylene insulating layer and an insulating shielding layer. Layer co-extruded insulated wire core, the soft copper tape is used as the metal shielding layer outside the insulated wire core, multiple insulated wire cores with metal shielding layer are twisted into a cable core, and the gap between the cable cores is equipped with a halogen-free flame-retardant environmental protection type Filling rope filling layer, the cable core is wrapped with a halogen-free flame-retardant glass fiber tape wrapping layer, extruded with ceramic silicone rubber as a refractory layer, and then extruded with a layer of halogen-free, low-smoke, high flame-retardant and oxygen-resistant The outer layer is overlapped and wrapped with four layers of synthetic mica with a fire-resistant layer, and is extruded with a thermoplastic halogen-free low-smoke flame-retardant polyolefin outer sheath.

与已有技术相比,本实用新型的有益效果体现在:Compared with the prior art, the beneficial effects of the utility model are reflected in:

1、本实用新型耐火层采用一种新型陶瓷化硅橡胶材料,在火焰条件下,该材料完全碳化结晶,阻止火焰的渗透及氧气的进入,是内外隔绝,保证线路能够正常运行90分钟以上。1. The refractory layer of this utility model adopts a new type of ceramic silicon rubber material. Under the flame condition, the material is completely carbonized and crystallized to prevent the penetration of flame and the entry of oxygen.

2、本实用新型中耐火层外采用挤包一层无卤低烟高阻燃隔氧层材料,在火焰条件下,能够有效的隔绝火焰,阻燃能力大大提升,保证了电缆的正常运行。2. A layer of halogen-free, low-smoke, high flame-retardant and oxygen-barrier material is extruded outside the refractory layer of the utility model, which can effectively isolate the flame under flame conditions, greatly improve the flame-retardant ability, and ensure the normal operation of the cable.

3、本实用新型中耐火层外采用绕包四层合成云母带材料,在火焰条件下,能够有效的阻止火焰向内部蔓延,极大增强产品的耐火及阻燃能力,保证了电缆的正常运行。3. The outer refractory layer of this utility model is wrapped with four layers of synthetic mica tape material, which can effectively prevent the flame from spreading to the inside under flame conditions, greatly enhance the fire resistance and flame retardancy of the product, and ensure the normal operation of the cable .

4、本实用新型中挤包热塑性无卤低烟阻燃聚烯烃外护套是一种新型环保材料,不但具有优异的阻燃特性、环保性能,更具有无卤、低烟、无碱、无石棉、耐油、耐老化等特性,完全满足中压耐火电缆的使用要求。4. The extruded thermoplastic halogen-free low-smoke flame-retardant polyolefin outer sheath in the utility model is a new type of environmentally friendly material, which not only has excellent flame-retardant characteristics and environmental protection performance, but also has halogen-free, low-smoke, alkali-free, and non-toxic. Asbestos, oil resistance, aging resistance and other characteristics fully meet the requirements of medium voltage fire-resistant cables.

附图说明:Description of drawings:

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中标号:1导体,2导体屏蔽层,3绝缘层,4绝缘屏蔽层,5铜带绕包层,6填充层,7绕包层,8耐火层,9隔氧层,10耐火层,11外护套。Symbols in the figure: 1 conductor, 2 conductor shielding layer, 3 insulating layer, 4 insulating shielding layer, 5 copper tape wrapping layer, 6 filling layer, 7 wrapping layer, 8 refractory layer, 9 oxygen barrier layer, 10 refractory layer, 11 Outer sheath.

以下通过具体实施方式,并结合附图对本实用新型作进一步说明。The utility model will be further described below through specific embodiments in conjunction with the accompanying drawings.

具体实施方式:Detailed ways:

实施例:参见图1,本实施的一种环保型低烟无卤阻燃耐火中压电力电缆,由紧压绞合裸铜导体1和挤包于所述导体1上的导体屏蔽层2、化学交联聚乙烯绝缘层3和绝缘屏蔽层4构成三层共挤绝缘线芯,绝缘线芯外采用软铜带5重叠绕包作为金属屏蔽层,多根所述带金属屏蔽层绝缘线芯绞合成缆芯,缆芯间隙设有无卤阻燃环保型填充绳填充层6,所述缆芯外重叠绕包有无卤阻燃玻璃纤维带绕包层7,挤包有陶瓷化硅橡胶作为耐火层8,再挤包一层无卤低烟高阻燃隔氧层9,其外重叠绕包四层合成云母带耐火层10,挤包有热塑性无卤低烟阻燃聚烯烃外护套11。Embodiment: Referring to Fig. 1, an environment-friendly low-smoke, halogen-free, flame-retardant and fire-resistant medium-voltage power cable of this implementation is composed of a tight-pressed stranded bare copper conductor 1 and a conductor shielding layer 2 extruded on the conductor 1, The chemically cross-linked polyethylene insulating layer 3 and the insulating shielding layer 4 constitute a three-layer co-extruded insulating wire core, and the outer layer of the insulating wire core is wrapped with soft copper tape 5 overlapping as the metal shielding layer, and multiple insulated wire cores with metal shielding layers Twisted into a cable core, the gap between the cable cores is provided with a halogen-free flame-retardant and environmentally friendly filling rope filling layer 6, and the outside of the cable core is overlapped with a halogen-free flame-retardant glass fiber tape wrapping layer 7, extruded with ceramic silicone rubber As the refractory layer 8, a layer of halogen-free low-smoke high flame-retardant oxygen barrier layer 9 is extruded, and four layers of synthetic mica tape refractory layer 10 are overlapped on the outside, and thermoplastic halogen-free low-smoke flame-retardant polyolefin outer sheath is extruded. Set of 11.

具体实施中,相应的结构设置和材料选择分别为:In the specific implementation, the corresponding structural settings and material selection are as follows:

导体1是采用无氧裸铜丝紧压绞制而成,填充系数达0.91,导体层表面光洁、无毛刺;Conductor 1 is made of oxygen-free bare copper wire tightly pressed and twisted, with a filling factor of 0.91, and the surface of the conductor layer is smooth and burr-free;

导体屏蔽层2采用中压半导电导体屏蔽材料,和绝缘、绝缘屏蔽一起三层共挤;Conductor shielding layer 2 adopts medium-voltage semi-conductive conductor shielding material, which is co-extruded in three layers together with insulation and insulation shielding;

绝缘层3是由化学交联聚乙烯挤包在导体屏蔽上形成的挤包层,采用化学交联三层共挤工艺;The insulating layer 3 is an extruded cladding formed by extruding chemically cross-linked polyethylene on the conductor shield, using a chemically cross-linked three-layer co-extrusion process;

绝缘屏蔽层4采用中压半导电绝缘屏蔽材料,和绝缘、导体屏蔽一起三层共挤;Insulation and shielding layer 4 adopts medium-voltage semi-conductive insulation and shielding material, which is co-extruded in three layers together with insulation and conductor shielding;

铜带绕包层5采用软铜带重叠绕包在绝缘屏蔽上,重叠率不小于20%;Copper tape wrapping layer 5 is wrapped with soft copper tape on the insulating shield, and the overlapping rate is not less than 20%;

填充层6采用无卤阻燃环保型填充绳,填充圆整;Filling layer 6 adopts halogen-free flame-retardant and environmentally friendly filling rope, and the filling is round;

绕包层7采用无卤阻燃玻璃纤维带重叠绕包在缆芯外面;The wrapping layer 7 is overlapped and wrapped outside the cable core with a halogen-free flame-retardant glass fiber tape;

耐火层8采用挤包陶瓷化硅橡胶耐火材料,并经过连续硫化工艺;The refractory layer 8 is made of extruded ceramic silicone rubber refractory material, and undergoes continuous vulcanization process;

隔氧层9采用挤包一层无卤低烟高阻燃聚烯烃;The oxygen barrier layer 9 is extruded with a layer of halogen-free, low-smoke, and highly flame-retardant polyolefin;

绕包层10采用四层合成云母带耐火材料重叠绕包在隔氧层外面;The wrapping layer 10 adopts four layers of synthetic mica tape refractory materials to overlap and wrap outside the oxygen barrier layer;

外护套11采用挤包热塑性无卤低烟阻燃聚烯烃。The outer sheath 11 is made of extruded thermoplastic halogen-free low-smoke flame-retardant polyolefin.

Claims (1)

1. fire-resistant medium-pressure power cable of resistant environmental low-smoke halogen-free flame, it is characterized in that by pressing stranded bare copper conductor (1) and extruding conductor shield (2) on described conductor (1), processes for chemically crosslinked polyethylene insulating barrier (3) and insulation screen (4) consist of three-layer co-extruded insulated wire cores, insulated wire cores adopts anaerobic soft copper band (5) overlapping wrapped as metal screen layer outward, many described band metal screen layer insulated wire cores are twisted into cable core, the cable core gap-fill has halogen-free flame-retardant environment-friendly gasket for packing (6), the outer overlapping halogen-free flameproof glass fabric strip lapping layer (7) that is surrounded with of described cable core, be extruded with ceramic silicon rubber flame retardant coating (8), extrude again one deck halogen-free low-smoke high-flame oxygen barrier layer (9), its outer overlapping wrapped four laminated one-tenth mica tape flame retardant coatings (10), be extruded with thermoplastic halogen-free and low-smoke flame-retardant polyolefin oversheath (11).
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CN114141422A (en) * 2020-09-03 2022-03-04 深圳市东佳信电线电缆有限公司 Special structure environment-friendly power cable for transformer connection
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CN105070394A (en) * 2015-07-29 2015-11-18 兰州众邦电线电缆集团有限公司 Fire-proof and fire-resistant medium-voltage power cable
CN105070372A (en) * 2015-08-12 2015-11-18 江苏中煤电缆有限公司 Medium-voltage plastic insulation fireproof electric wire cable
CN105070396A (en) * 2015-08-21 2015-11-18 安徽华星电缆集团有限公司 Medium-voltage fireproof power cable for coal mine
CN105304177A (en) * 2015-12-07 2016-02-03 无锡江南电缆有限公司 Power control composite braided shield flexible cable for urban railway system
CN105702362A (en) * 2016-04-05 2016-06-22 西部电缆股份有限公司 Environment-friendly type aluminum alloy fire-resistant cable
CN107393650A (en) * 2017-06-23 2017-11-24 安徽华通电缆集团有限公司 A kind of electric railway single-phase copper core flame-retardant refractory water-proof cable
CN107945965B (en) * 2017-12-13 2024-03-12 江苏东强股份有限公司 High-safety transponder data transmission cable and manufacturing method thereof
CN107945965A (en) * 2017-12-13 2018-04-20 江苏东强股份有限公司 High security answering machine data transmission cable and its manufacture method
CN108538475A (en) * 2018-03-09 2018-09-14 深圳讯道实业股份有限公司 A kind of resist bending fire-resisting cable
CN108565052A (en) * 2018-04-04 2018-09-21 江苏俊知技术有限公司 A kind of communication equipment is damaged with low whirlpool can cascade band-like flexible cable and preparation method thereof and prepare extrusion die used in the cable
CN108565052B (en) * 2018-04-04 2024-04-12 江苏俊知技术有限公司 Low-eddy-loss cascade ribbon flexible cable for communication equipment, preparation method thereof and extrusion die for preparing same
CN109448909A (en) * 2018-12-20 2019-03-08 宝胜科技创新股份有限公司 A kind of superelevation suspension type is fire-retardant, super fire resisting environment-friendly type high voltage power cable
CN111627608A (en) * 2019-02-27 2020-09-04 云南多宝电缆集团股份有限公司 A-type flame-retardant fire-resistant medium-voltage cable and production method thereof
CN111816352A (en) * 2020-07-10 2020-10-23 河北华通线缆集团股份有限公司 Emergency circuit low-smoke halogen-free flame-retardant fire-resistant cable with temperature detection device
CN114141422A (en) * 2020-09-03 2022-03-04 深圳市东佳信电线电缆有限公司 Special structure environment-friendly power cable for transformer connection
CN115938662A (en) * 2022-11-21 2023-04-07 远东电缆有限公司 Medium-voltage fire-resistant power cable for building fire-fighting system and preparation method thereof

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