CN203274471U - Kiln liner cleaning machine for rotary cement kiln - Google Patents
Kiln liner cleaning machine for rotary cement kiln Download PDFInfo
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- CN203274471U CN203274471U CN201320277661XU CN201320277661U CN203274471U CN 203274471 U CN203274471 U CN 203274471U CN 201320277661X U CN201320277661X U CN 201320277661XU CN 201320277661 U CN201320277661 U CN 201320277661U CN 203274471 U CN203274471 U CN 203274471U
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Abstract
The utility model discloses a kiln liner cleaning machine for a rotary cement kiln, and relates to kiln liner cleaning machines. The kiln linear cleaning machine for the rotary cement kiln comprises a rack, adjustable crawler travel units, a multi-joint telescopic arm, a quartering hammer, a cleaning device, a detection device and a wireless control system. The adjustable crawler travel units are arranged on the two sides of the rack, a revolving platform is arranged on the rack, one end of the multi-joint telescopic arm is fixed on the revolving platform, and the other end of the multi-joint telescopic arm is connected with the quartering hammer. The cleaning device is fixed on the rear portion of the rack, and the multi-joint telescopic arm comprises a big arm, a rotary arm and a small arm, wherein the big arm, the rotary arm and the small arm are movably connected in sequence. The luffing motion of the big arm and the luffing motion of the small arm are controlled through hydraulic cylinders, the rotary shaft is driven by a motor to rotate on the big arm, the detection device sends collected image information of the rotary cement kiln to the wireless control system, and the wireless control system controls the motion of the cleaning device. The kiln liner cleaning machine for the rotary cement kiln has the advantages of being reasonable in structure, convenient to operate, easy to maintain and repair, stable in working, high in cleaning efficiency and the like.
Description
Technical field
The utility model relates to a kind of kiln lining descaling machine, is specially a kind of cement rotary kiln kiln lining descaling machine.
Background technology
Cement rotary kiln is the capital equipment of clinker dry method and wet production line, is mainly used in calcination of cement clinker.After rotary kiln running a period of time, cause the refractory brick aged deterioration, come off owing to being in for a long time high temperature in kiln and standing material erosion corrosion etc., thereby need cleaning.The kiln lining cleaning work is main employing labor cleaning at present, and operating worker will be faced the abominable working environment such as high temperature, high labour intensity, high dust, and has the problem that cleaning is difficult, cleaning efficiency is low.Also have the cleaning equipment of employing to clear up abroad, but most device structure is complicated, more difficult maintenance and repair, job insecurity in practical application, cleaning effect is poor, and the scope of application is little, the cleaning of the only applicable a kind of rotary kiln that has.
The utility model content
The purpose of this utility model just is to provide a kind of cement rotary kiln kiln lining descaling machine, has rational in infrastructure, easy to operate, easy care maintenance, working stability, cleaning efficiency advantages of higher.
for achieving the above object, the technical solution of the utility model is: cement rotary kiln kiln lining descaling machine, comprise frame, the adjustable track running gear, the multi-joint telescopic arm, quartering hammer, cleaning plant, sniffer and wireless control system, the adjustable track running gear is arranged on the both sides of frame, be provided with panoramic table on frame, multi-joint telescopic arm one end is fixed on panoramic table, the other end is connected with quartering hammer, cleaning plant is fixed on the rear of frame, described multi-joint telescopic arm comprises the large arm that is flexibly connected successively, turning arm and forearm, large arm is arranged on frame, quartering hammer is arranged on forearm, the motion of bowing of facing upward of large arm and forearm is controlled by hydraulic cylinder I and hydraulic cylinder III respectively, turning arm is driven on large arm by Worm and worm-wheel gearing by the motor with auto-lock function and rotates, described sniffer is sent to wireless control system with the image information in the rotary kiln that collects, wireless control system is controlled the action of descaling machine.
Described adjustable track running gear comprises crawler belt adjusting device and track frame, track frame and frame are rotationally connected, the crawler belt adjusting device comprises leverage and hydraulic cylinder, leverage comprises column and the bending bar that is rotatably connected on column, bending bar one end is connected with track frame by connecting rod, the bending bar other end is connected with the expansion link of hydraulic cylinder, and column and hydraulic cylinder are fixed on frame.
Beneficial effect: the utility model can manually or automatically control by wireless control system the work of descaling machine, multi-joint telescopic arm of the present utility model can satisfy the 360 comprehensive cleanings of degree by the cooperating of each hydraulic cylinder, flexibility ratio is strong, is applicable to the cleaning work of the cement rotary kiln of Multiple Type.The adjustable track running gear utilizes leverage and the hydraulic drive cooperating of crawler belt adjusting device, can adjust the inclined degree of crawler belt according to the radius size of rotary kiln, crawler belt is coordinated compact with circular arc walking surface in kiln, makes walking more stable.The utility model is simple and reasonable, easy to operate, can effectively clear up the cement rotary kiln kiln lining.
Description of drawings
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is backsight structural representation of the present utility model.
Fig. 3 is the structural representation of crawler belt adjusting device of the present utility model.
Fig. 4 is the structural representation of multi-joint telescopic arm of the present utility model.
Be labeled as in figure: 1, frame, 2, the adjustable track running gear, 3, the multi-joint telescopic arm, 4, quartering hammer, 5, cleaning plant, 6, panoramic table, 7, large arm, 8, turning arm, 9, forearm, 10, hydraulic cylinder I, 11, motor, 12, the hydraulic cylinder II, 13, column, 14, the bending bar, 15, connecting rod, 16, hydraulic cylinder III, 17, rotary kiln.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further illustrated.
cement rotary kiln kiln lining descaling machine, comprise frame 1, adjustable track running gear 2, multi-joint telescopic arm 3, quartering hammer 4, cleaning plant 5, sniffer and wireless control system, adjustable track running gear 2 is arranged on the both sides of frame 1, be provided with panoramic table 6 on frame 1, multi-joint telescopic arm 3 one ends are fixed on panoramic table 6, the other end is connected with quartering hammer 4, cleaning plant 5 is fixed on the rear of frame 1, described multi-joint telescopic arm 3 comprises the large arm 7 that is flexibly connected successively, turning arm 8 and forearm 9, large arm 7 is arranged on frame 1, quartering hammer 4 is arranged on forearm 9, the motion of bowing of facing upward of large arm 7 and forearm 9 is controlled by hydraulic cylinder I 10 and hydraulic cylinder III 16 respectively, turning arm 8 drives rotation on large arm 7 by the motor 11 with auto-lock function by Worm and worm-wheel gearing, described sniffer is sent to wireless control system with the image information in the rotary kiln that collects, wireless control system is controlled the action of descaling machine.
Described sniffer comprises video acquisition device, ultrasonic displacement sensor and pressure sensor, video acquisition device is sent to wireless control system with the image information in the rotary kiln that collects, wireless control system is inputted extraneous order according to the image information that receives by control terminal, thereby reaches the purpose of manual control descaling machine work.Ultrasonic displacement sensor is arranged on the both sides of descaling machine, every side is installed two, in order to detect descaling machine from the distance of cylindrical shell side, pressure sensor is arranged on be used to controlling large arm and forearm and faces upward hydraulic cylinder I 10 and the hydraulic cylinder III 16 of bowing, in order to detect the pressure in hydraulic cylinder, the information that ultrasonic displacement sensor and pressure sensor will detect separately is sent to the single-chip microcomputer of wireless control system, and single-chip microcomputer is controlled the work of descaling machine automatically according to the information that receives.Wireless control system can be set to manual control mode and automatic control mode as required.The everything of descaling machine comprise the descaling machine straight ahead and retreat, crawler belt tilts, panoramic table left and right revolution, large arm are faced upward and bowed, turning arm rotation, forearm are faced upward and bowed, the startup of hydraulic breaking hammer and the adjustment of hydraulic breaking hammer operating angle.
Described adjustable track running gear 2 comprises crawler belt adjusting device and track frame, track frame and frame 1 are rotationally connected, the crawler belt adjusting device comprises leverage and hydraulic cylinder II 12, leverage comprises column 13 and the bending bar 14 that is rotatably connected on column 13, bending bar 14 1 ends are connected with track frame by connecting rod 15, bending bar 14 other ends are connected with the expansion link of hydraulic cylinder II 12, and column 13 and hydraulic cylinder II 12 are fixed on frame 1.Wireless control system rotates by the flexible drive leverage of controlling hydraulic cylinder II 12 expansion links, thereby reaches the purpose of regulating the crawler belt inclined degree.
Described cleaning plant 5 cleans out rotary kiln in order to the kiln lining that quartering hammer 4 is cleared up.
Claims (2)
1. cement rotary kiln kiln lining descaling machine, it is characterized in that: comprise frame (1), adjustable track running gear (2), multi-joint telescopic arm (3), quartering hammer (4), cleaning plant (5), sniffer and wireless control system, adjustable track running gear (2) is arranged on the both sides of frame (1), be provided with panoramic table (6) on frame (1), multi-joint telescopic arm (3) one ends are fixed on panoramic table (6), the other end is connected with quartering hammer (4), cleaning plant (5) is fixed on the rear of frame (1), described multi-joint telescopic arm (3) comprises the large arm (7) that is flexibly connected successively, turning arm (8) and forearm (9), large arm (7) is arranged on frame (1), quartering hammer (4) is arranged on forearm (9), the motion of bowing of facing upward of large arm (7) and forearm (9) is controlled by hydraulic cylinder I (10) and hydraulic cylinder III (16) respectively, turning arm (8) is driven in the upper rotation of large arm (7) by Worm and worm-wheel gearing by the motor with auto-lock function (11), described sniffer is sent to wireless control system with the image information in the rotary kiln that collects, wireless control system is controlled the action of descaling machine.
2. cement rotary kiln kiln lining descaling machine as claimed in claim 1, it is characterized in that: described adjustable track running gear (2) comprises crawler belt adjusting device and track frame, track frame and frame (1) are rotationally connected, the crawler belt adjusting device comprises leverage and hydraulic cylinder II (12), leverage comprises column (13) and is rotatably connected on bending bar (14) on column (13), bending bar (14) one ends are connected with track frame by connecting rod (15), bending bar (14) other end is connected with the expansion link of hydraulic cylinder II (12), column (13) and hydraulic cylinder II (12) are fixed on frame (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320277661XU CN203274471U (en) | 2013-05-21 | 2013-05-21 | Kiln liner cleaning machine for rotary cement kiln |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320277661XU CN203274471U (en) | 2013-05-21 | 2013-05-21 | Kiln liner cleaning machine for rotary cement kiln |
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CN203274471U true CN203274471U (en) | 2013-11-06 |
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CN201320277661XU Expired - Fee Related CN203274471U (en) | 2013-05-21 | 2013-05-21 | Kiln liner cleaning machine for rotary cement kiln |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108895831A (en) * | 2018-06-26 | 2018-11-27 | 河南瑞泰耐火材料科技有限公司 | Modularization rotary kiln liner mounting device and method |
CN111645088A (en) * | 2020-06-15 | 2020-09-11 | 安徽工业大学 | Electro-hydraulic hybrid drive double-head breaking and dismantling robot and breaking and dismantling method |
CN112223568A (en) * | 2020-11-19 | 2021-01-15 | 滕州磊鑫工程技术有限公司 | Intelligent cleaning equipment for crust of cement predecomposition system |
CN112964078A (en) * | 2021-02-07 | 2021-06-15 | 安徽工业大学 | Breaking-in robot for concretion on surface of rotary kiln lining and using method |
CN113458373A (en) * | 2021-08-03 | 2021-10-01 | 烟台盛利达工程技术有限公司 | Bag opening cleaning device |
-
2013
- 2013-05-21 CN CN201320277661XU patent/CN203274471U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108895831A (en) * | 2018-06-26 | 2018-11-27 | 河南瑞泰耐火材料科技有限公司 | Modularization rotary kiln liner mounting device and method |
CN108895831B (en) * | 2018-06-26 | 2023-12-08 | 河南瑞泰耐火材料科技有限公司 | Modular rotary kiln liner mounting device and method |
CN111645088A (en) * | 2020-06-15 | 2020-09-11 | 安徽工业大学 | Electro-hydraulic hybrid drive double-head breaking and dismantling robot and breaking and dismantling method |
CN111645088B (en) * | 2020-06-15 | 2022-03-08 | 安徽工业大学 | Electro-hydraulic hybrid drive double-head breaking and dismantling robot and breaking and dismantling method |
CN112223568A (en) * | 2020-11-19 | 2021-01-15 | 滕州磊鑫工程技术有限公司 | Intelligent cleaning equipment for crust of cement predecomposition system |
CN112964078A (en) * | 2021-02-07 | 2021-06-15 | 安徽工业大学 | Breaking-in robot for concretion on surface of rotary kiln lining and using method |
CN112964078B (en) * | 2021-02-07 | 2022-06-14 | 安徽工业大学 | Breaking-in robot for concretion on surface of rotary kiln lining and using method |
CN113458373A (en) * | 2021-08-03 | 2021-10-01 | 烟台盛利达工程技术有限公司 | Bag opening cleaning device |
CN113458373B (en) * | 2021-08-03 | 2023-01-10 | 烟台盛利达工程技术有限公司 | Bag opening cleaning device |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131106 Termination date: 20140521 |