CN203265783U - Tube panel band saw cutting machine - Google Patents
Tube panel band saw cutting machine Download PDFInfo
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- CN203265783U CN203265783U CN 201320211341 CN201320211341U CN203265783U CN 203265783 U CN203265783 U CN 203265783U CN 201320211341 CN201320211341 CN 201320211341 CN 201320211341 U CN201320211341 U CN 201320211341U CN 203265783 U CN203265783 U CN 203265783U
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- saw
- band saw
- machine
- tube panel
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Abstract
The utility model relates to a tube panel band saw cutting machine which comprises a cutting rack, a mobile trolley and a band saw machine, wherein the mobile trolley is arranged on the cutting rack, and the band saw machine is fixedly connected to the mobile trolley. The band saw machine comprises a driving device, a driving band saw wheel, a driven band saw wheel and an annular band saw strip. The driving device is connected with the driving band saw wheel. The portion between the driving band saw wheel and the driven band saw wheel is sleeved with the annular band saw strip. By the adoption of the technical scheme, a cut tube opening is flat and free of polishing, chamfering processing can be directly carried out on the tube opening, and therefore the working procedures are reduced. Splashing is little during saw cutting, human participation is not required in the cutting process, the tube panel band saw cutting machine automatically stops after the cutting, therefore, labor intensity of workers is relieved, the working environment is improved, the application range is wide, tubular products frequently used in the boiler industry can be cut, the use is convenient, and the operation is flexible.
Description
Technical field
The utility model belongs to the cutting machine field, is specifically related to a kind of tube panel band-saw machine, is mainly used in the cutting of boiler tube panel.
Background technology
The furnace wall cooling of large-sized station boiler is to add the air-tightness membrane type wall of band steel through being welded by pipe.After steel pipe and band steel are welded into tube panel, need to even up its end.At present, usually adopt the gas cutting processes.
The shortcoming that gas cutting processing exists is: (1) gas cutting processing pipe end is of poor quality, and the follow-up work amount is large.The mouth of pipe after gas cutting is evened up because cut surface is uneven, has brought great inconvenience to postorder work-pipe chamfering.In addition, need to stay more chamfering surplus at pipe end, be very easy to the wearing and tearing cutter head during chamfering, cause the cost waste.(2) splash during sawing greatly, production environment is seriously polluted, and workman's working condition is relatively relatively poor.And gas cutting is wanted the operative employee of specialty, and has explosion danger.(3) gas cutting cutting mode cost is high, not only considers the tool equipment that cuts, and also will consider the wear and tear expense of oxygen, acetylene, cutting torch rapid wear product, also should comprise the wearing and tearing cutter head of follow-up chamfering waste.(4) technique of gas cutting cutting is subject to the tube panel material, and the material that possesses stainless steel character for special material such as SA-213T91 all can't carry out gas cutting.
The utility model content
For the defective that exists in prior art, the utility model provides a kind of tube panel band-saw machine, and after the assurance sawing, the mouth of pipe is smooth, need not polishing, has improved the crudy of tube panel end face; Easy to use, flexible operation; Applied widely, tubing commonly used in boiler industry all can cut.
For reaching above purpose, the technical solution adopted in the utility model is: a kind of tube panel band-saw machine is provided, comprises cutting frame, be arranged on the travelling car on described cutting frame and be fixed in band sawing machine on described travelling car.Described band sawing machine comprises drive unit, initiatively is with saw wheel, passive belt saw wheel and band saw blade, and described drive unit is connected with described active band saw wheel, and described band saw blade is set in initiatively to be with between saw wheel and passive belt saw wheel.
Further, described band sawing machine is provided with the clamping device of band saw blade.
Further, the bottom of described band sawing machine is provided with the tensioning apparatus of band saw blade.
Further, described band sawing machine is provided with the atomization cooling system of band saw blade.
Further, described band sawing machine is provided with the lubricating arrangement of band saw blade.
Further, described cutting frame comprises the frame body, is installed in two tracks on the frame body, is installed in the vertical lift frame under the frame body and is installed in positioning pressuring plate under the frame body.
Further, described frame body is i-beam structure, and described track adopts seamless steel pipe.
Further, described travelling car comprises vehicle frame, the power transmission shaft that be arranged on the dc speed-regulating motor in described vehicle frame, the chain-wheel mechanism that is connected with described dc speed-regulating motor, is connected with described chain-wheel mechanism, and the two ends of described power transmission shaft are provided with the travelling car wheel.
Further, described travelling car also comprises the support wheels, and described support wheels one end is installed on the side of travelling car and described parallel track, and the other end catches on I-steel.
Further, the bottom of described vertical lift frame is provided with castor.
Useful technique effect of the present utility model is:
(1) adopt the technology mode of band saw cutting, improved the crudy of tube panel end face, the mouth of pipe after cutting is smooth, need not polishing, can directly carry out chamfering, has saved operation;
Splash when (2) cutting few, need not artificial participation in cutting process, autostop after cutting.Reduce workman's labour intensity, improved workman's working environment;
(3) adopt the technology mode of band saw cutting, save material, loss is few, and cost is low;
(4) applied widely, tubing commonly used in boiler industry all can cut;
(5) easy to use, flexible operation.
Description of drawings
Fig. 1 is the general structure schematic diagram of the utility model tube panel band-saw machine;
Fig. 2 is the structural representation of cutting frame in Fig. 1;
Fig. 3 is the front view of travelling car in Fig. 1;
Fig. 4 is the top view of travelling car in Fig. 1;
Fig. 5 is the structural representation of band sawing machine in Fig. 1.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.
Fig. 1 is the general structure schematic diagram of the utility model tube panel band-saw machine.
As shown in Figure 1, a kind of band-saw machine comprises cutting frame 1, travelling car 2 and band sawing machine 3.Travelling car 2 is arranged on cutting frame 1, and band sawing machine 3 is installed on travelling car 2.Cutting frame 1 bottom is provided with four universal caster wheels, places on the ground, can by artificial implementation, conveniently walk in each station of workshop.Travelling car can drive the cutting of band sawing machine transverse shifting.
Fig. 2 is the structural representation of the utility model cutting frame.
As shown in Figure 2, cutting frame 1 comprises frame body 11, is arranged on frame body 11 two tracks 12, is fixed in four vertical lift framves 13 of frame our department 11 belows and is fixed in two positioning pressuring plates 14 of frame body 11 bottoms.Wherein, frame body 11 is i-beam structure, and track 12 adopts seamless steel pipe, and the arc surface of seamless steel pipe can make travelling car produce larger frictional force, guarantees that dolly can not produce slip when cutting.Be provided with vertical lift frame 13, can regulate as required the lifting of cutting frame, thereby can realize adjusting the lifting of whole equipment.Be provided with positioning pressuring plate 14, be convenient to clamp pipe fitting, be beneficial to cutting.
Fig. 3 is the front view of the utility model band-saw machine travelling car;
Fig. 4 is the top view of the utility model band-saw machine travelling car.
As shown in Fig. 3,4, travelling car comprises vehicle frame 22, is arranged on the dc speed-regulating motor 21 in vehicle frame 22, the chain-wheel mechanism 24 that is connected with dc speed-regulating motor 21, chain-wheel mechanism 24 is connected with two power transmission shafts of travelling car, and the two ends of power transmission shaft are provided with car wheel 23.Wherein, every group of wheel is all driving wheel.Dc speed-regulating motor 22 can carry out rotating, also can carry out stepless speed regulation.In addition, be provided with on the side of vehicle frame 22 and parallel track and support wheels 25, support wheels 25 1 ends and be fixed on vehicle frame 22, the other end catches on I-steel 27.Support on wheels 25 and also be provided with combination disk spring 26, adjust the nut on the dish spring, support wheel and I-steel 27 are fitted and appropriate the compression, adopt this structure, can play tumbling of anti-travelling car, can also play the buffering absorbing.
As shown in Figure 5, band sawing machine comprise drive unit 31, initiatively with the clamping device 39 of lubricating arrangement 36, band saw blade 37, cooling water tank 38 and the band saw blade of the tensioning apparatus 35 of saw wheel 32, passive belt saw wheel 33, atomization cooling system 34, band saw blade, band saw blade.Wherein, drive unit is connected by belt pulley with initiatively being with saw wheel, initiatively is with between saw wheel and passive belt saw wheel and is arranged with band saw blade 37.Wherein, drive unit is main motor, and main driven by motor initiatively is with saw wheel to rotatablely move, and initiatively is with saw wheel to drive the passive belt saw wheel and rotatablely moves, and rotates thereby drive band saw blade, realizes the cutting of tube panel.Adopt the cutting machine of this structure, the mouth of pipe after cutting is smooth, need not polishing, can directly carry out chamfering, has saved operation; Splash during cutting few, need not artificial participation in cutting process, autostop after cutting.
For preventing the saw blade play, band sawing machine is provided with the clamping device 39 of band saw blade.Be provided with the lubricating arrangement 36 of band saw blade below clamping device, lubricating arrangement is oil box, so as lubricated saw blade, the service life of prolongation saw blade.Be provided with the tensioning apparatus of band saw blade in the bottom of band sawing machine, this tensioning apparatus 35 is the tensioning handwheel, can control the degree of tightness of band saw blade, suitable tensile force to be provided and to be convenient for changing band saw blade.Also be provided with atomization cooling system 34 on band sawing machine, atomization cooling system is to connect gases at high pressure by hydraulic giant, drive the cooling fluid ejection high-pressure water mist in cooling water tank 38, the cooling band saw blade that runs up 37, make it sawing at low temperatures, both improve cutting speed, increased again the service life of saw blade.Adopt the technology mode of band saw cutting, save material, loss is few, and cost is low; Applied widely, tubing commonly used in boiler industry all can cut; Easy to use, flexible operation.
Tube panel band saw cutting of the present utility model is not limited to the above-mentioned specific embodiment, and those skilled in the art draw other embodiment according to the technical solution of the utility model, belong to equally technological innovation scope of the present utility model.
Claims (10)
1. tube panel band-saw machine, comprise cutting frame (1), be arranged on the travelling car (2) on described cutting frame (1) and be fixed in band sawing machine (3) on described travelling car (2), it is characterized in that, described band sawing machine (3) comprises drive unit (31), initiatively is with saw wheel (32), passive belt saw wheel (33) and band saw blade (37), described drive unit (31) is connected with described active band saw wheel (32), and described band saw blade (37) is set in initiatively to be with between saw wheel (32) and passive belt saw wheel (33).
2. tube panel band-saw machine as claimed in claim 1, is characterized in that, described band sawing machine (3) is provided with the clamping device (39) of band saw blade.
3. tube panel band-saw machine as claimed in claim 2, is characterized in that, described band sawing machine (3) bottom is provided with the tensioning apparatus (35) of band saw blade.
4. tube panel band-saw machine as claimed in claim 3, is characterized in that, described band sawing machine (3) is provided with the atomization cooling system (34) of band saw blade.
5. tube panel band-saw machine as claimed in claim 4, is characterized in that, described band sawing machine (3) is provided with the lubricating arrangement (36) of band saw blade.
6. tube panel band-saw machine as described in claim 1-5 any one, it is characterized in that, described cutting frame (1) comprises frame body (11), be installed in two tracks (12) on frame body (11), be installed in the vertical lift frame (13) under frame body (11) and be installed in positioning pressuring plate (14) under frame body (11).
7. tube panel band-saw machine as claimed in claim 6, is characterized in that, described frame body (11) is i-beam structure, and described track (12) adopts seamless steel pipe.
8. tube panel band-saw machine as claimed in claim 7, it is characterized in that, described travelling car (2) comprises vehicle frame (22), the power transmission shaft that be arranged on the dc speed-regulating motor (21) in described vehicle frame (22), the chain-wheel mechanism (24) that is connected with described dc speed-regulating motor (21), is connected with described chain-wheel mechanism (24), the two ends of described power transmission shaft are provided with travelling car wheel (23).
9. tube panel band-saw machine as claimed in claim 8, it is characterized in that, described travelling car (2) also comprises support wheels (25), and described support wheels (25) one ends are installed on the side of travelling car (2) and described parallel track, and the other end catches on I-steel (27).
10. tube panel band-saw machine as claimed in claim 9, is characterized in that, the bottom of described vertical lift frame (13) is provided with castor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320211341 CN203265783U (en) | 2013-04-24 | 2013-04-24 | Tube panel band saw cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320211341 CN203265783U (en) | 2013-04-24 | 2013-04-24 | Tube panel band saw cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203265783U true CN203265783U (en) | 2013-11-06 |
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ID=49496275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320211341 Expired - Fee Related CN203265783U (en) | 2013-04-24 | 2013-04-24 | Tube panel band saw cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203265783U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831495A (en) * | 2014-03-12 | 2014-06-04 | 安徽理工大学 | Bar linear cutting trolley |
| CN103920926A (en) * | 2014-03-26 | 2014-07-16 | 安徽同曦金鹏铝业有限公司 | Cutting device for aluminum profile cutting machines |
| CN107262829A (en) * | 2017-06-20 | 2017-10-20 | 邯郸市恒工冶金机械有限公司 | The cutting on line equipment of specification horizontal casting cast iron profile material in a kind of multithread |
| CN107322094A (en) * | 2017-06-20 | 2017-11-07 | 邯郸市恒工冶金机械有限公司 | A kind of big specification horizontal casting cast iron profile material cutting on line equipment of single current |
| CN107962681A (en) * | 2017-12-31 | 2018-04-27 | 荣成中磊石材有限公司 | A kind of sky beam orbit formula band sawing machine |
-
2013
- 2013-04-24 CN CN 201320211341 patent/CN203265783U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831495A (en) * | 2014-03-12 | 2014-06-04 | 安徽理工大学 | Bar linear cutting trolley |
| CN103920926A (en) * | 2014-03-26 | 2014-07-16 | 安徽同曦金鹏铝业有限公司 | Cutting device for aluminum profile cutting machines |
| CN107262829A (en) * | 2017-06-20 | 2017-10-20 | 邯郸市恒工冶金机械有限公司 | The cutting on line equipment of specification horizontal casting cast iron profile material in a kind of multithread |
| CN107322094A (en) * | 2017-06-20 | 2017-11-07 | 邯郸市恒工冶金机械有限公司 | A kind of big specification horizontal casting cast iron profile material cutting on line equipment of single current |
| CN107962681A (en) * | 2017-12-31 | 2018-04-27 | 荣成中磊石材有限公司 | A kind of sky beam orbit formula band sawing machine |
| CN107962681B (en) * | 2017-12-31 | 2024-02-20 | 荣成中磊科技发展有限公司 | Hollow beam rail type band sawing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131106 Termination date: 20210424 |