CN203260678U - Novel lead-acid storage battery plate processing and production line - Google Patents
Novel lead-acid storage battery plate processing and production line Download PDFInfo
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- CN203260678U CN203260678U CN2013202438948U CN201320243894U CN203260678U CN 203260678 U CN203260678 U CN 203260678U CN 2013202438948 U CN2013202438948 U CN 2013202438948U CN 201320243894 U CN201320243894 U CN 201320243894U CN 203260678 U CN203260678 U CN 203260678U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model discloses a novel lead-acid storage battery plate processing and production line. The novel lead-acid storage battery plate processing and production line comprises a rack; side plates on two sides of the rack are sequentially provided with a material charge device, a trimming device, an ear brushing device, an X-direction edge polishing device, a tangent X-direction raphe device, a polishing X-direction raphe device, a reversing device, a Y-direction edge polishing device, a tangent Y-direction raphe device and a polishing Y-direction raphe device; the rack positioned below the trimming device, the ear brushing device, the X-direction edge polishing device, the tangent X-direction raphe device and the polishing X-direction raphe device is provided with an X-direction conveying device; and the rack positioned below the Y-direction edge polishing device, the tangent Y-direction raphe device and the polishing Y-direction raphe device is provided with a Y-direction conveying device. The novel lead-acid storage battery plate processing and production line disclosed by the utility model is simple to manufacture, is easy to operate and has a higher application value; and the dust pollution can be reduced, the working efficiency can be effectively improved, the labor intensity of workers can be reduced, the labor productivity is improved, and the reliability is high.
Description
Technical field
The utility model relates to a kind of novel lead-acid storage battery pole plate machining production line, is applicable to the automation processing of tetrad sheet accumulator plate.
Background technology
Lead-acid battery accounts for 88% of storage battery output, occupies critical role in Battery Market.China's lead acid accumulator output accounts for 1/3 of world wide production, at present just with average annual about 20% speed rapid growth, becomes the production and consumption big country of global lead acid accumulator.The manufacturing environomental pollution source of lead acid accumulator mainly comprises the aspects such as lead fume, lead dust, sewage and acid mist.Play Japan, Australia, Germany, Britain, France and gondola battery production commercial city the eighties in last century and bring into use the grid green manufacture technology, American-European main battery manufacturer man produces storage battery after also having adopted and having drawn in the net grid or rush web plate grid making pole plate.
Polar plate of lead acid storage battery is in the process of producing, at first the plumbous mode with gravitational casting of lead-antimony alloy, lead-calcium alloy or other alloys is cast as satisfactory dissimilar various electrode plate grids, then evenly be applied in the grid surface after lead powder and dilute sulfuric acid and additive being mixed and carry out again dry solidification and obtain multi-joint pole plate, then by cutting, throw the operation such as limit multi-joint pole plate cut into the monolithic pole plate.Traditional processing mode is to adopt the slitting mill rolling cut, manually breaks off with the fingers and thumb to be broken into to be monolithic, and is manually stacking, then manually throws the limit, and whole process dust is very large, and is very harmful to workers ' health, and labor productivity is not high yet.
Summary of the invention
For addressing the above problem, the purpose of this utility model is to provide a kind of novel lead-acid storage battery pole plate machining production line, the utlity model has and make simply, processing ease, can reduce dust pollution, Effective Raise operating efficiency, reduce labor strength, the reliability of raising labour productivity height has larger using value.
The utility model is the purpose that reaches above-mentioned, and the utility model adopts following technical scheme:
A kind of novel lead-acid storage battery pole plate machining production line, comprise frame, be equipped with successively on the both sides side plate of described frame that feeding device, trimming device, ear-brushing device, X-direction are thrown the limit device, cut X-direction centre joint device, polishing X-direction centre joint device, reversing arrangement, Y-direction are thrown the limit device, cut Y-direction centre joint device, polishing Y-direction centre joint device; Describedly be positioned at that trimming device, ear-brushing device, X-direction are thrown the limit device, cut X-direction centre joint device, the X-direction conveying device be installed on the frame of polishing X-direction centre joint device below; Describedly be positioned at that Y-direction is thrown the limit device, cut Y-direction centre joint device, the Y-direction conveying device be installed on the frame of polishing Y-direction centre joint device below.
Described X-direction conveying device and Y-direction conveying device comprise respectively rack-mounted the first conveying axis and the second conveying axis, are set with 2 the first delivery wheels on described the first conveying axis, are set with 2 the second delivery wheels on described the second conveying axis; Between described the first delivery wheel and the second delivery wheel carrier chain is installed;
Described trimming device comprises 4 side cut rotating shafts that are installed on the side plate of frame both sides, wherein vertically is vertically installed with 2 side cut rotating shafts on every side side plate; In the described side cut rotating shaft the first saw blade is installed;
Described ear-brushing device comprises 4 brush ear rotating shafts that are installed on the side plate of frame both sides, wherein vertically is vertically installed with the rotating shaft of 2 brush ears on every side side plate; In the rotating shaft of described brush ear the first polishing disk is installed;
Described X-direction is thrown the limit device and is comprised 2 X-direction polishing rotating shafts that are installed on the side plate of frame both sides, and 1 X-direction polishing rotating shaft wherein is installed on every side side plate; In the described X-direction polishing rotating shaft the second polishing disk is installed;
The described X-direction centre joint device of cutting comprises that 4 are installed in and cut the rotating shaft of the X-direction centre joint on the side plate of frame both sides, wherein vertically are vertically installed with 2 and cut the rotating shaft of the X-direction centre joint on every side side plate; Described cutting in the rotating shaft of the X-direction centre joint is equipped with the second saw blade.
Described polishing X-direction centre joint device comprises that being installed in the polishing X-direction centre joint device of first on the side plate of frame both sides and second polishes X-direction centre joint device, wherein be equipped with 1 on every side side plate, and the first polishing X-direction centre joint device and the second polishing X-direction centre joint device front-back staggered installation; Described the first polishing X-direction centre joint device and the second polishing X-direction centre joint device include 1 polishing X-direction centre joint rotating shaft on the side plate that is installed in frame, in the rotating shaft of the described polishing X-direction centre joint the 3rd polishing disk are installed.
Described reversing arrangement comprises the first rubber rollers and the second rubber rollers that is installed on the side plate of both sides, and at right angle setting about the first rubber rollers and the second rubber rollers.
Described Y-direction is thrown the limit device and is comprised 2 Y-direction polishing rotating shafts that are installed on the side plate of frame both sides, and 1 Y-direction polishing rotating shaft wherein is installed on every side side plate; In the described Y-direction polishing rotating shaft the 4th polishing disk is installed.
The described Y-direction centre joint device of cutting comprises that 2 vertically are vertically mounted on and cut the rotating shaft of the Y-direction centre joint on the frame one side side plate; Described cutting in the rotating shaft of the X-direction centre joint is equipped with the 3rd saw blade.
Described polishing Y-direction centre joint device comprises that being installed in the polishing Y-direction centre joint device of first on the side plate of frame both sides and second polishes Y-direction centre joint device, wherein be equipped with 1 on every side side plate, and the first polishing Y-direction centre joint device and the second polishing Y-direction centre joint device front-back staggered installation; Described the first polishing Y-direction centre joint device and the second polishing Y-direction centre joint device include 1 polishing Y-direction centre joint rotating shaft on the side plate that is installed in frame, in the rotating shaft of the described polishing Y-direction centre joint the 4th polishing disk are installed.
The beneficial effects of the utility model are: the utlity model has and make simply, processing ease can reduce dust pollution, Effective Raise operating efficiency, reduce labor strength, the reliability of raising labour productivity height has larger using value.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the enlarged diagram of tetrad sheet pole plate of the present utility model.
Embodiment
Embodiment 1
As shown in Figure 1, present embodiment provides a kind of novel lead-acid storage battery pole plate machining production line, comprise frame 14, be equipped with successively on the both sides side plate 19 of described frame 14 that feeding device 1, trimming device 2, ear-brushing device 3, X-direction are thrown limit device 4, cut X-direction centre joint device 5, polishing X-direction centre joint device, reversing arrangement 8, Y-direction are thrown limit device 10, cut Y-direction centre joint device 11, polishing Y-direction centre joint device; Describedly be positioned at that trimming device 2, ear-brushing device 3, X-direction are thrown limit device 4, cut X-direction centre joint device 5, the X-direction conveying device be installed on the frame 14 of polishing X-direction centre joint device below; Describedly be positioned at that Y-direction is thrown limit device 10, cut Y-direction centre joint device 11, the Y-direction conveying device be installed on the frame 14 of polishing Y-direction centre joint device below.
Described X-direction conveying device and Y-direction conveying device comprise respectively the first conveying axis 15 and the second conveying axis 16 that is installed on the frame 14, be set with 2 the first delivery wheels 17 on described the first conveying axis 15, be set with 2 the second delivery wheels 18 on described the second conveying axis 16; Between described the first delivery wheel 17 and the second delivery wheel 18 carrier chain 9 is installed;
Described trimming device 2 comprises 4 side cut rotating shafts 21 that are installed on the frame 14 both sides side plates 19, wherein vertically is vertically installed with 2 side cut rotating shafts 21 on every side side plate 19; The first saw blade 22 is installed in the described side cut rotating shaft 21;
Described ear-brushing device 3 comprises 4 brush ear rotating shafts 31 that are installed on the frame 14 both sides side plates 19, wherein vertically is vertically installed with 2 brush ears rotating shaft 31 on every side side plate 19; The first polishing disk 32 is installed in the described brush ear rotating shaft 31;
Described X-direction is thrown limit device 4 and is comprised 2 X-direction polishing rotating shafts 30 that are installed on the frame 14 both sides side plates 19, and 1 X-direction polishing rotating shaft 30 wherein is installed on every side side plate 19; In the described X-direction polishing rotating shaft 30 the second polishing disk 33 is installed;
The described X-direction centre joint device 5 of cutting comprises that 4 are installed in and cut X-direction centre joint rotating shaft 34 on the frame 14 both sides side plates 19, wherein vertically are vertically installed with 2 and cut X-direction centre joint rotating shaft 34 on every side side plate 19; Described cutting is equipped with the second saw blade 35 in the X-direction centre joint rotating shaft 34.
Described polishing X-direction centre joint device comprises that being installed in the polishing of first on the frame 14 both sides side plates 19 X-direction centre joint device 6 and second polishes X-direction centre joint device 7, wherein be equipped with 1 on every side side plate 19, and the first polishing X-direction centre joint device 6 and the installation of the second polishing X-direction centre joint device 7 front-back staggereds; Described the first polishing X-direction centre joint device 6 and the second polishing X-direction centre joint device 7 include 1 polishing X-direction centre joint rotating shaft 20 on the side plate 19 that is installed in frame 14, in the described polishing X-direction centre joint rotating shaft 20 the 3rd polishing disk 23 are installed.
Described reversing arrangement comprises the first rubber rollers 39 and the second rubber rollers 40 that is installed on the both sides side plate 19, and the first rubber rollers 39 and the second rubber rollers at right angle setting about in the of 40.
Described Y-direction is thrown limit device 10 and is comprised 2 Y-direction polishing rotating shafts 24 that are installed on the frame 14 both sides side plates 19, and 1 Y-direction polishing rotating shaft 24 wherein is installed on every side side plate 19; In the described Y-direction polishing rotating shaft 24 the 4th polishing disk 25 is installed.
The described Y-direction centre joint device 11 of cutting comprises that 2 vertically are vertically mounted on and cut Y-direction centre joint rotating shaft 28 on the frame 14 1 side side plates 19; Described cutting is equipped with the 3rd saw blade 29 in the X-direction centre joint rotating shaft 28.
Described polishing Y-direction centre joint device comprises that being installed in the polishing of first on the frame 14 both sides side plates 19 Y-direction centre joint device 12 and second polishes Y-direction centre joint device 13, wherein be equipped with 1 on every side side plate 19, and the first polishing Y-direction centre joint device 12 and the installation of the second polishing Y-direction centre joint device 13 front-back staggereds; Described the first polishing Y-direction centre joint device 12 and the second polishing Y-direction centre joint device 13 include 1 polishing Y-direction centre joint rotating shaft 26 on the side plate 19 that is installed in frame 14, in the described polishing Y-direction centre joint rotating shaft 26 the 4th polishing disk 27 are installed.
With reference to Fig. 2 as can be known, this equipment need to cut into the pole plate 36 of tetrad sheet 4 single-chip microcomputer plates, and need polishing smooth, according to these basic demands, during use, feeding device 1 is slowly sent stacking good tetrad sheet pole plate 36 into carrier chain 9 tops of X-direction conveying device, and vacuum cup is drawn a slice at every turn and delivered on the carrier chain 9, anchor clamps on the carrier chain 9 clamp the pole plate 36 of tetrad sheet, for following process ready.
When the pole plate 36 of tetrad sheet arrives trimming devices 2 places along with the carrier chain 9 of X-direction conveying device, the first saw blade 22 on the trimming device 2 directly cuts away the lug place part to be cut of the pole plate 36 of tetrad sheet, is transported in next step operation after cutting away.
The pole plate 36 of the tetrad sheet after cutting edge is along with the carrier chain 9 of X-direction conveying device arrives ear-brushing devices 3, and smooth clean with the lug upper and lower surface polishing of the pole plate 36 of tetrad sheet of each two pairs the first polishing disks 32 removed Superficial Foreign Body, burr and oxide layer up and down.Then send into next operation.
After treating that the end of pole plate 36 lugs of tetrad sheet and upper and lower surface are all polished, the pole plate 36 of tetrad sheet arrives next station, cuts X-direction centre joint device 5, and the second saw blade 35 in the device is divided into two the pole plate 36 of tetrad sheet, is transported to next operation.
The first polishing X-direction centre joint device 6 and the second polishing X-direction centre joint device 7 be taken up in order of priority with arrive be divided into two after two two sheet pole plates, 37 centres joint polishings smooth, so far four words connection sheet pole plates 36 are processed into smooth two smooth sheet pole plates 37.
Also need two two sheet pole plates 37 are cut again this moment, adopt reversing arrangement 8, two two sheet pole plates 37 are passed through between the first rubber rollers 39 and the second rubber rollers 40, deliver to another with the y of the vertical placement of X-direction conveying device on the carrier chain 9 of conveying device, two two sheet pole plates 37 that are cut open convert to by advancing side by side and one in front and one in back are fixed in y on the carrier chain 9 of conveying device.The 4th polishing disk 25 that Y-direction is thrown on the limit device 10 will also not have two edge polishings of polishing not smooth before.
Cut Y-direction centre joint device 11, utilize its 3rd saw blade 29 respectively two two sheet pole plates 37 to be cut, become 4 monolithic pole plates 38.
The first polishing Y-direction centre joint device 12 and the second polishing Y-direction centre joint device 13 are taken up in order of priority the polishing of monolithic pole plate 38 joint-cuttings smooth.So far, machine, be stacked up by the automatic blanking mode.
The production line of present embodiment has to be made simply, and processing ease can reduce dust pollution, Effective Raise operating efficiency, reduce labor strength, the reliability of raising labour productivity height has larger using value.
Claims (7)
1. novel lead-acid storage battery pole plate machining production line, it is characterized in that: comprise frame (14), be equipped with successively on the both sides side plate (19) of described frame (14) that feeding device (1), trimming device (2), ear-brushing device (3), X-direction are thrown limit device (4), cut X-direction centre joint device (5), polishing X-direction centre joint device, reversing arrangement (8), Y-direction are thrown limit device (10), cut Y-direction centre joint device (11), polishing Y-direction centre joint device; Describedly be positioned at that trimming device (2), ear-brushing device (3), X-direction are thrown limit device (4), cut X-direction centre joint device (5), the X-direction conveying device be installed on the frame (14) of polishing X-direction centre joint device below; Describedly be positioned at that Y-direction is thrown limit device (10), cut Y-direction centre joint device (11), the Y-direction conveying device be installed on the frame (14) of polishing Y-direction centre joint device below.
2. a kind of novel lead-acid storage battery pole plate machining production line according to claim 1, it is characterized in that: described X-direction conveying device and Y-direction conveying device comprise respectively the first conveying axis (15) and the second conveying axis (16) that is installed on the frame (14), be set with 2 the first delivery wheels (17) on described the first conveying axis (15), be set with 2 the second delivery wheels (18) on described the second conveying axis (16); Between described the first delivery wheel (17) and the second delivery wheel (18) carrier chain (9) is installed;
Described trimming device (2) comprises 4 side cut rotating shafts (21) that are installed on frame (14) the both sides side plates (19), wherein vertically is vertically installed with 2 side cut rotating shafts (21) on every side side plate (19); The first saw blade (22) is installed in the described side cut rotating shaft (21);
Described ear-brushing device (3) comprises 4 brush ear rotating shafts (31) that are installed on frame (14) the both sides side plates (19), wherein vertically is vertically installed with the ear rotating shaft (31) of 2 brushes on every side side plate (19); The first polishing disk (32) is installed in the described brush ear rotating shaft (31);
Described X-direction is thrown limit device (4) and is comprised 2 X-direction polishing rotating shafts (30) that are installed on frame (14) the both sides side plates (19), and 1 X-direction polishing rotating shaft (30) wherein is installed on every side side plate (19); In the described X-direction polishing rotating shaft (30) the second polishing disk (33) is installed;
The described X-direction centre joint device (5) of cutting comprises that 4 are installed in and cut X-direction centre joint rotating shaft (34) on frame (14) the both sides side plates (19), wherein vertically are vertically installed with 2 and cut X-direction centre joint rotating shaft (34) on every side side plate (19); Described cutting is equipped with the second saw blade (35) in the X-direction centre joint rotating shaft (34).
3. a kind of novel lead-acid storage battery pole plate machining production line according to claim 1, it is characterized in that: described polishing X-direction centre joint device comprises that being installed in the polishing X-direction centre joint device (6) of first on frame (14) the both sides side plates (19) and second polishes X-direction centre joint device (7), wherein be equipped with 1 on every side side plate (19), and the first polishing X-direction centre joint device (6) and the second polishing X-direction centre joint device (7) front-back staggered installation; Described the first polishing X-direction centre joint device (6) and second polishes X-direction centre joint device (7) and includes 1 polishing X-direction centre joint rotating shaft (20) on the side plate (19) that is installed in frame (14), and the 3rd polishing disk (23) is installed in the described polishing X-direction centre joint rotating shaft (20).
4. a kind of novel lead-acid storage battery pole plate machining production line according to claim 1, it is characterized in that: described reversing arrangement comprises the first rubber rollers (39) and the second rubber rollers (40) that is installed on the both sides side plate (19), and the first rubber rollers (39) and the second rubber rollers (40) at right angle setting up and down.
5. a kind of novel lead-acid storage battery pole plate machining production line according to claim 1, it is characterized in that: described Y-direction is thrown limit device (10) and is comprised 2 Y-direction polishing rotating shafts (24) that are installed on frame (14) the both sides side plates (19), and 1 Y-direction polishing rotating shaft (24) wherein is installed on every side side plate (19); In the described Y-direction polishing rotating shaft (24) the 4th polishing disk (25) is installed.
6. a kind of novel lead-acid storage battery pole plate machining production line according to claim 1 is characterized in that: the described Y-direction centre joint device (11) of cutting comprises that 2 vertically are vertically mounted on and cut Y-direction centre joint rotating shaft (28) on frame (14) the one side side plates (19); Described cutting is equipped with the 3rd saw blade (29) in the X-direction centre joint rotating shaft (28).
7. a kind of novel lead-acid storage battery pole plate machining production line according to claim 1, it is characterized in that: described polishing Y-direction centre joint device comprises that being installed in the polishing Y-direction centre joint device (12) of first on frame (14) the both sides side plates (19) and second polishes Y-direction centre joint device (13), wherein be equipped with 1 on every side side plate (19), and the first polishing Y-direction centre joint device (12) and the second polishing Y-direction centre joint device (13) front-back staggered installation; Described the first polishing Y-direction centre joint device (12) and second polishes Y-direction centre joint device (13) and includes 1 polishing Y-direction centre joint rotating shaft (26) on the side plate (19) that is installed in frame (14), and the 4th polishing disk (27) is installed in the described polishing Y-direction centre joint rotating shaft (26).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202438948U CN203260678U (en) | 2013-05-07 | 2013-05-07 | Novel lead-acid storage battery plate processing and production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202438948U CN203260678U (en) | 2013-05-07 | 2013-05-07 | Novel lead-acid storage battery plate processing and production line |
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| CN203260678U true CN203260678U (en) | 2013-10-30 |
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| CN2013202438948U Expired - Fee Related CN203260678U (en) | 2013-05-07 | 2013-05-07 | Novel lead-acid storage battery plate processing and production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103236524A (en) * | 2013-05-07 | 2013-08-07 | 浙江工业大学之江学院工业研究院 | Novel processing production line for polar plate of lead-acid storage battery |
| CN104438154A (en) * | 2014-12-16 | 2015-03-25 | 湖北海蓝装备科技有限公司 | Lead-acid storage battery two-lead polar plate processing all-in-one machine |
| CN105958014A (en) * | 2016-07-11 | 2016-09-21 | 湖北海蓝装备科技有限公司 | Lead-acid storage battery polar plate processing transfer machine |
-
2013
- 2013-05-07 CN CN2013202438948U patent/CN203260678U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103236524A (en) * | 2013-05-07 | 2013-08-07 | 浙江工业大学之江学院工业研究院 | Novel processing production line for polar plate of lead-acid storage battery |
| CN103236524B (en) * | 2013-05-07 | 2015-04-15 | 浙江工业大学之江学院工业研究院 | Novel processing production line for polar plate of lead-acid storage battery |
| CN104438154A (en) * | 2014-12-16 | 2015-03-25 | 湖北海蓝装备科技有限公司 | Lead-acid storage battery two-lead polar plate processing all-in-one machine |
| CN105958014A (en) * | 2016-07-11 | 2016-09-21 | 湖北海蓝装备科技有限公司 | Lead-acid storage battery polar plate processing transfer machine |
| CN105958014B (en) * | 2016-07-11 | 2018-11-20 | 湖北海蓝装备科技有限公司 | Polar plate of lead acid storage battery handles switching machine |
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Granted publication date: 20131030 Termination date: 20160507 |