CN103236524B - Novel processing production line for polar plate of lead-acid storage battery - Google Patents

Abstract

The invention discloses a novel lead-acid storage battery pole plate processing production line, which includes a frame, and the side plates on both sides of the frame are sequentially installed with a feeding device, an edge trimming device, an ear brushing device, and an X-direction edge throwing device , tangential X-direction center seam device, polishing X-direction center seam device, reversing device, Y-direction edge throwing device, tangential Y-direction center seam device, polishing Y-direction center seam device; The X-direction conveying device is installed on the frame below the edge device, the tangential X-direction seam device, and the polishing X-direction center seam device; A Y-direction conveying device is installed on the frame. The invention has the advantages of simple manufacture, easy operation, can reduce dust pollution, effectively improves work efficiency, reduces labor intensity of workers, improves labor productivity, has high reliability, and has great application value.

Description

A new type of lead-acid battery plate processing production line

technical field

The invention relates to a novel lead-acid storage battery pole plate processing production line, which is suitable for automatic processing of quadruple battery pole plates.

Background technique

Lead-acid batteries account for 88% of storage battery production and occupy an important position in the battery market. The output of lead-acid batteries in my country accounts for about 1/3 of the world's output, and is currently growing rapidly at an average annual rate of about 20%, becoming a major producer and consumer of lead-acid batteries in the world. The environmental pollution sources of the lead-acid battery manufacturing industry mainly include lead smoke, lead dust, sewage and acid mist. Since the 1980s, battery manufacturers in Japan, Australia, Germany, the United Kingdom, France and Italy have all started to use grid green manufacturing technology, and major battery manufacturers in Europe and the United States have also used expanded grids or punched grids to make plates After the production of batteries.

In the production process of lead-acid battery plates, first, lead-antimony alloy, lead-calcium alloy or other alloy lead is cast into different types of plate grids that meet the requirements by gravity casting, and then lead powder and dilute sulfuric acid After being mixed with additives, it is evenly applied to the surface of the grid, and then dried and cured to obtain multi-connected polar plates, and then the multi-connected polar plates are cut into single-piece polar plates through cutting, edge polishing and other processes. The traditional processing method is to use a rolling cutting machine to roll and cut, manually break it into a single piece, manually stack it, and then manually throw the edge. The whole process is very dusty, which is very harmful to the health of the workers and the labor productivity is not high.

Contents of the invention

In order to solve the above problems, the purpose of the present invention is to provide a novel lead-acid battery plate processing production line, the present invention has the advantages of simple manufacture, easy operation, can reduce dust pollution, effectively improve work efficiency, reduce labor intensity of workers, and improve labor productivity High reliability and great application value.

The present invention is to achieve above-mentioned purpose, the present invention adopts following technical scheme:

A new type of lead-acid battery plate processing production line, including a frame, and the side plates on both sides of the frame are sequentially installed with a feeding device, an edge trimming device, a brush ear device, an X-direction edge throwing device, and an X-direction cutting device. Center seam device, polishing X direction center seam device, reversing device, Y direction edge throwing device, tangential Y direction center seam device, polishing Y direction center seam device; The X-direction conveying device is installed on the frame below the X-direction center seam device and the polished X-direction center seam device; Y direction conveying device.

The X-direction conveying device and the Y-direction conveying device respectively include a first conveying shaft and a second conveying shaft installed on the frame, and two first conveying wheels are sleeved on the first conveying shaft, and the Two second conveying wheels are set on the second conveying shaft; a conveying chain is installed between the first conveying wheel and the second conveying wheel;

The trimming device includes 4 trimming shafts installed on the side plates on both sides of the frame, wherein 2 trimming shafts are vertically installed on each side side board; the first trimming shaft is installed on the trimming shaft saw blade;

The brush ear device includes 4 brush ear shafts installed on the side plates on both sides of the frame, wherein 2 brush ear shafts are vertically installed on each side plate; the first brush ear shaft is installed on the brush ear shaft. polishing disc;

The X-direction edge throwing device includes two X-direction polishing rotating shafts installed on the side plates on both sides of the frame, wherein one X-direction polishing rotating shaft is installed on each side plate; There is a second polishing disc;

The tangential X-direction center seam device includes four tangential X-direction center seam rotating shafts installed on the side plates on both sides of the frame, wherein two tangential X-direction center seam rotating shafts are vertically installed on each side plate; A second saw blade is installed on the middle seam rotating shaft.

The polishing X-direction center seam device includes a first polishing X-direction center seam device and a second polishing X-direction center seam device installed on the side plates on both sides of the frame, wherein one is installed on each side plate, and the first polishing The X-direction center seam device and the second polishing X-direction center seam device are installed in a front and rear misalignment; the first polishing X-direction center seam device and the second polishing X-direction center seam device both include a polishing X-direction device installed on the side plate of the frame The middle slot rotating shaft, the third polishing disc is installed on the said polishing X-direction middle slot rotating shaft.

The reversing device includes a first rubber roller and a second rubber roller installed on two side plates, and the first rubber roller and the second rubber roller are installed vertically up and down.

The Y-direction edge throwing device includes two Y-direction polishing rotating shafts installed on the side plates on both sides of the frame, wherein one Y-direction polishing rotating shaft is installed on each side plate; There is a fourth polishing disc.

The tangential Y-direction center-slit device includes two tangential Y-direction center-slit rotating shafts vertically installed on one side plate of the frame; the third saw blade is installed on the tangential X-direction center-slit rotating shaft.

The polishing Y-direction center seam device includes a first polishing Y-direction center seam device and a second polishing Y-direction center seam device installed on the side plates on both sides of the frame, wherein one is installed on each side plate, and the first polishing The Y-direction center seam device and the second polishing Y-direction center seam device are installed in a front and rear misalignment; the first polishing Y-direction center seam device and the second polishing Y-direction center seam device both include a polishing Y-direction mounted on the side plate of the frame The middle slot rotating shaft, the fourth polishing disk is installed on the said polishing Y direction to the middle slot rotating shaft.

The beneficial effects of the present invention are: the present invention has the advantages of simple manufacture, easy operation, can reduce dust pollution, effectively improve work efficiency, reduce labor intensity of workers, improve labor productivity, have high reliability, and have great application value.

Description of drawings

Fig. 1 is a structural representation of the present invention;

Fig. 2 is an enlarged schematic view of the quadruple plate of the present invention.

Detailed ways

Example 1

As shown in Figure 1, what the present embodiment provides is a kind of novel lead-acid storage battery plate processing production line, comprises frame 14, and on the both sides side plates 19 of described frame 14, feeding device 1, cutting device are successively installed. Edge device 2, ear brush device 3, X-direction edge throwing device 4, tangential X-direction center seam device 5, polishing X-direction center seam device, reversing device 8, Y-direction edge throwing device 10, tangential Y-direction center seam device 11, polishing Y To the center seam device; the X-direction conveying device is installed on the frame 14 located below the edge trimming device 2, brush ear device 3, X-direction edge throwing device 4, tangential X-direction center seam device 5, and polishing X-direction center seam device; A Y-direction conveying device is installed on the frame 14 located below the Y-direction edge throwing device 10, the tangential Y-direction seam device 11, and the polishing Y-direction seam device.

The X-direction conveying device and the Y-direction conveying device respectively include a first conveying shaft 15 and a second conveying shaft 16 installed on the frame 14, and two first conveying wheels are set on the first conveying shaft 15 17. Two second conveying wheels 18 are set on the second conveying shaft 16; a conveying chain 9 is installed between the first conveying wheel 17 and the second conveying wheel 18;

The trimming device 2 includes 4 trimming rotating shafts 21 installed on the side plates 19 on both sides of the frame 14, wherein 2 trimming rotating shafts 21 are vertically installed on the side plates 19 on each side; A first saw blade 22 is installed on the rotating shaft 21;

The brush ear device 3 includes four brush ear rotating shafts 31 installed on the side plates 19 on both sides of the frame 14, wherein two brush ear rotating shafts 31 are vertically installed on each side side plate 19; A first polishing disc 32 is installed on the rotating shaft 31;

The X-direction edge throwing device 4 includes two X-direction polishing rotating shafts 30 installed on the side plates 19 on both sides of the frame 14, wherein one X-direction polishing rotating shaft 30 is installed on each side plate 19; A second polishing disc 33 is installed on the X-direction polishing rotating shaft 30;

The tangential X-direction center seam device 5 includes four tangential X-direction center seam rotating shafts 34 installed on the side plates 19 on both sides of the frame 14, wherein two tangential X-direction center seam rotating shafts 34 are vertically installed on each side plate 19 ; The second saw blade 35 is installed on the tangent X to the center shaft 34 .

The described polishing X-direction center seam device includes a first polishing X-direction center seam device 6 and a second polishing X-direction center seam device 7 installed on the side plates 19 on both sides of the frame 14, wherein one side plate 19 is installed on each side , and the first polishing X-direction center seam device 6 and the second polishing X-direction center seam device 7 are installed in a front and rear dislocation; the first polishing X-direction center seam device 6 and the second polishing X-direction center seam device 7 each include one installed on the machine The polishing X on the side plate 19 of the frame 14 is directed to the central slot rotating shaft 20 , and the third polishing disc 23 is installed on the said polishing X directed to the central slot rotating shaft 20 .

The reversing device includes a first rubber roller 39 and a second rubber roller 40 installed on both side plates 19, and the first rubber roller 39 and the second rubber roller 40 are installed vertically up and down.

The Y-direction edge throwing device 10 includes two Y-direction polishing rotating shafts 24 installed on the side plates 19 on both sides of the frame 14, wherein one Y-direction polishing rotating shaft 24 is installed on each side plate 19; A fourth polishing disc 25 is installed on the Y-direction polishing rotating shaft 24 .

The tangential Y-direction center seam device 11 includes two vertically vertically installed tangential Y-direction center seam rotating shafts 28 on one side plate 19 of the frame 14; the tangential X-direction center seam rotating shaft 28 is equipped with a third saw blade 29 .

The described polishing Y-direction seam device comprises a first polishing Y-direction seam device 12 and a second polishing Y-direction seam device 13 installed on the side plates 19 on both sides of the frame 14, wherein one is installed on each side plate 19 , and the first polishing Y-direction center-seam device 12 and the second polishing Y-direction center-seam device 13 are installed in a front and rear dislocation; the first polishing Y-direction center seam device 12 and the second polishing Y-direction center seam device 13 each include one installed on the machine The polishing Y on the side plate 19 of the frame 14 is directed to the middle slot rotating shaft 26 , and the fourth polishing disc 27 is installed on the said polishing Y to the middle slot rotating shaft 26 .

Referring to Fig. 2, it can be seen that the equipment needs to cut the four-piece pole plate 36 into four single-chip microcomputer plates, and it needs to be polished and smooth. According to these basic requirements, during use, the feeding device 1 will stack the four-piece pole plate 36 Slowly send to the top of the conveying chain 9 of the X-direction conveying device. The vacuum suction cup sucks one piece at a time and sends it to the conveying chain 9. The clamps on the conveying chain 9 clamp the quadruple plates 36 to prepare for subsequent processing.

When the quadruple pole plate 36 arrives at the trimming device 2 along with the conveying chain 9 of the X-direction conveying device, the first saw blade 22 on the trimming device 2 will cut the tabs of the quadruple pole plate 36 The part is cut off directly, and then transported to the next step after cutting.

After edge trimming, the quadruple pole plate 36 reaches the brush ear device 3 along with the conveying chain 9 of the X-direction conveying device, and two pairs of first polishing discs 32 up and down respectively polish the upper and lower surfaces of the tabs of the quadruple pole plate 36 The surface is smooth and clean, and the surface foreign matter, burrs and oxide layer are removed. Then send to the next process.

The edges of the quadruple pole plates 36 after trimming in the above steps have a lot of burrs. When passing through the X-direction edge polishing device 4 , the second polishing disc 33 at the end polishes the edges of the quadruple pole plates 36 to make them smooth.

After the ends and upper and lower surfaces of the pole plate 36 lugs of the quadruple sheets are all polished, the pole plate 36 of the quadruple sheets arrives at the next station, and the X-direction center seam device 5 is cut, and the second saw blade 35 in the device cuts the four The connected pole plates 36 are divided into two and transported to the next process.

The first polishing X-direction center slit device 6 and the second polishing X-direction center slit device 7 successively polish and smooth the center slits of the two two-piece pole plates 37 that have been divided into two. Become a smooth and flat two-joint pole plate 37.

At this time, the two two-piece pole plates 37 need to be cut again, and the reversing device 8 is used to pass the two two-piece pole plates 37 through between the first rubber roller 39 and the second rubber roller 40, and then sent to the other On the conveying chain 9 of a y-direction conveying device perpendicular to the X-direction conveying device, the cut two two-piece pole plates 37 are converted from parallel to one another and fixed on the conveying chain 9 of the y-directing conveying device. The fourth polishing disc 25 on the Y-direction edge polishing device 10 polishes the two edges that have not been polished before to make them smooth.

Cut the Y-direction mid-slit device 11, and use its third saw blade 29 to cut the two two-piece pole plates 37 into four single-piece pole plates 38 respectively.

The first polishing Y-direction slotting device 12 and the second polishing Y-direction slotting device 13 successively polish the slits of the single plate 38 to make them smooth. At this point, the processing is completed and stacked by automatic unloading.

The production line of this embodiment has the advantages of simple manufacture, easy operation, can reduce dust pollution, effectively improve work efficiency, reduce labor intensity of workers, improve labor productivity and high reliability, and has great application value.

Claims (3)

1. a polar plate of lead acid storage battery machining production line, it is characterized in that: comprise frame (14), the both sides side plate (19) of described frame (14) is provided with successively feeding device (1), trimming device (2), ear-brushing device (3), X to throwing limit device (4), cut X to middle seam device (5), polishing X to middle seam device, reversing arrangement (8), Y-direction throw limit device (10), cut in Y-direction to stitch in device (11), polishing Y-direction and stitch device; Described be arranged in trimming device (2), ear-brushing device (3), X to throwing limit device (4), cut X and in the frame (14) below seam device, X be installed to conveying device to seam device (5), polishing X; Described be arranged in that Y-direction is thrown limit device (10), cut that Y-direction stitches device (11), frame (14) that polishing Y-direction is stitched below device is provided with Y-direction conveying device;

Described X comprises respectively to conveying device and Y-direction conveying device and is arranged on the first conveying axis (15) in frame (14) and the second conveying axis (16), described the first conveying axis (15) is set with 2 the first delivery wheels (17), described the second conveying axis (16) is set with 2 the second delivery wheels (18); Between described the first delivery wheel (17) and the second delivery wheel (18), carrier chain (9) is installed;

Described trimming device (2) comprises 4 trimming rotating shafts (21) be arranged on frame (14) both sides side plate (19), and wherein every side side plate (19) is upper is longitudinally vertically installed with 2 trimming rotating shafts (21); Described trimming rotating shaft (21) is provided with the first saw blade (22);

Described ear-brushing device (3) comprises 4 brush ear rotating shafts (31) be arranged on frame (14) both sides side plate (19), and wherein every side side plate (19) is upper is longitudinally vertically installed with 2 brush ears rotating shaft (31); Described brush ear rotating shaft (31) is provided with the first polishing disk (32);

Described X comprises 2 be arranged on X on frame (14) both sides side plate (19) to polishing rotating shaft (30) to throwing limit device (4), wherein every side side plate (19) is provided with 1 X to polishing rotating shaft (30); Described X is provided with the second polishing disk (33) in polishing rotating shaft (30);

The described X that cuts comprises 4 to middle seam device (5) and is arranged on frame (14) both sides side plate (19) cut X to middle seam rotating shaft (34), and wherein upper being longitudinally vertically installed with 2 cuts X to middle seam rotating shaft (34) in every side side plate (19); The described X that cuts is provided with the second saw blade (35) on middle seam rotating shaft (34);

Described reversing arrangement comprises and is arranged on the first rubber rollers (39) on both sides side plate (19) and the second rubber rollers (40), and the first rubber rollers (39) and the second rubber rollers (40) at right angle setting up and down;

Described Y-direction is thrown limit device (10) and is comprised 2 Y-direction polishing rotating shafts (24) be arranged on frame (14) both sides side plate (19), wherein every side side plate (19) is provided with 1 Y-direction polishing rotating shaft (24); Described Y-direction polishing rotating shaft (24) is provided with the 4th polishing disk (25);

Described cutting in Y-direction is stitched device (11) and is comprised 2 longitudinal directions and be vertically mounted on cutting in Y-direction on frame (14) side side plate (19) and stitch rotating shaft (28); The described X that cuts is provided with the 3rd saw blade (29) on middle seam rotating shaft (28).

2. a kind of polar plate of lead acid storage battery machining production line according to claim 1, it is characterized in that: described polishing X comprises to middle seam device and is arranged on the first polishing X on frame (14) both sides side plate (19) to middle seam device (6) and the second polishing X to middle seam device (7), wherein every side side plate (19) is provided with 1, and the first polishing X installs to middle seam device (7) front-back staggered to middle seam device (6) and the second polishing X; The first described polishing X includes 1 and is arranged on polishing X on the side plate (19) of frame (14) to middle seam rotating shaft (20) to middle seam device (6) and the second polishing X to middle seam device (7), described polishing X is provided with the 3rd polishing disk (23) on middle seam rotating shaft (20).

3. a kind of polar plate of lead acid storage battery machining production line according to claim 1, it is characterized in that: stitch device in described polishing Y-direction and comprise in the first polishing Y-direction be arranged on frame (14) both sides side plate (19) stitching in device (12) and the second polishing Y-direction and stitch device (13), wherein every side side plate (19) is provided with 1, and stitches in the first polishing Y-direction in device (12) and the second polishing Y-direction and stitch the installation of device (13) front-back staggered; Stitch in the first described polishing Y-direction in device (12) and the second polishing Y-direction and stitch device (13) and include in 1 polishing Y-direction being arranged on the side plate (19) of frame (14) and stitch rotating shaft (26), stitch in described polishing Y-direction in rotating shaft (26) and the 4th polishing disk (27) is installed.