CN203259335U - Combined water pump composite fault diagnosis test apparatus - Google Patents
Combined water pump composite fault diagnosis test apparatus Download PDFInfo
- Publication number
- CN203259335U CN203259335U CN 201320214641 CN201320214641U CN203259335U CN 203259335 U CN203259335 U CN 203259335U CN 201320214641 CN201320214641 CN 201320214641 CN 201320214641 U CN201320214641 U CN 201320214641U CN 203259335 U CN203259335 U CN 203259335U
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- water pump
- test apparatus
- combined
- fault diagnosis
- combined water
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Abstract
A combined water pump composite fault diagnosis test apparatus belongs to a water pump fault diagnosis test apparatus. The combined water pump composite fault diagnosis test apparatus comprises a base. The surface of the base is provided with required number of T-shaped tanks. A plurality of independent brackets are arranged on the base through the T-shaped tanks. A motor and devices which are driven by the motor and can combine for generating a plurality of faults through moving and position change of the bracket in the T-shaped tanks are provided on the brackets. The devices comprise a test shaft, a gear case, a transition bearing base and a water pump. The combined water pump composite fault diagnosis test apparatus is characterized in that: a vibration sensor is fixed on the water pump; The vibration sensor is in data connection with a comparator. The comparator is in data connection with a PLC control system. The PLC control system is in data connection with a computer host. The combined water pump composite fault diagnosis test apparatus is advantageous in that: 1. vibration data of the water pump are detected through the vibration sensor; the comparator compares vibration data for finding a fault point; and 2. simple structure, easy operation, high data accuracy and small error are obtained; and analysis for different operation stations of the water pump in scientific research test is facilitated.
Description
Technical field
The utility model relates to a kind of Pump Fault Diagnosis test unit, is specially a kind of combined water pump combined failure diagnose test apparatus.
Background technology
Current, fault diagnosis technology for water pump exists accuracy rate of diagnosis not high in actual applications both at home and abroad, be difficult to realize many deficiencies such as online quick diagnosis, particularly for the combined failure of unit, such as shaft system of unit, gear case, the Accurate Diagnosis of the combined failure that transition axis bearing etc. are occurred by the inside or associated components defective easily is the bottleneck that fault diagnostic techniques field is difficult to break through always, for a long time, experts and scholars constantly explore the new technology of various fault diagnosis field both at home and abroad, and these new technologies at first must be through the checking of test unit.And there are many deficiencies in existing fault diagnosis testing device, and main manifestations is: (1) has only considered the realization of single failure test, and set failure mode is limited; (2) because design structure is unreasonable, be difficult to change each parts, cause combined failure combination difficulty; (3) parts are repeatedly behind the artificial unloading, are prone to that the machine damage is aging, parameter changes, directly the accuracy studied of impact.
Summary of the invention
The utility model provides a kind of and can arbitrarily make up, tests accurate combined water pump combined failure diagnose test apparatus.
Combined water pump combined failure diagnose test apparatus, comprise pedestal, base-plates surface has the T-slot of required number, by T-slot several separate supports are installed above the pedestal, motor are arranged above the support and move the transposition device that has various faults capable of being combined by direct motor drive and by support at T-slot; Described device comprises test axle, gear case, transition axis bearing and water pump, it is characterized in that, be fixed with vibration transducer on the described water pump, described vibration transducer is connected with the comparer data, described comparer is connected with PLC control system data, and described PLC control system is connected with the host computer data.
Frequency converter also is installed on the described pedestal, control motor startup, stop and adjustment of rotational speed.
Described T-slot has three, be arranged in parallel and size shape identical, be connected by shaft coupling between motor and wherein a device and device and the device.
Described test axle comprises normal axis, misaligns axle, excentric shaft, cambered axle and split the shaft experiment axle.
Described gear case comprises orthodont, roll flute, carnassial tooth and broken teeth gear case.
Described transition axis bearing comprises normally, ball wearing and tearing, ball crackle, bearing lack ball, bearing splits outward and bearing implosion transition axis bearing
The beneficial effects of the utility model are: 1. can the testing equipment of water pump be made up, by the vibration data of vibration transducer and comparer detection water pump, to find the trouble spot; 2. simple in structure, processing ease, data are accurate, error is little, make things convenient in the scientific research and testing the different operating modes to water pump to analyze and research.
Description of drawings
Fig. 1 is the connection block diagram of the utility model PLC;
Fig. 2 is structural drawing of the present utility model.
Among the figure, 1, pedestal, 2, support, 3, motor, 4, the test axle, 5, gear case, 6, the transition axis bearing, 7, water pump, 8, shaft coupling.
Embodiment
In Fig. 1, Fig. 2, pedestal 1 surface has three T-slots parallel and size shape is identical, by T-slot several separate supports 2 are installed above the pedestal 1, motor 3 are arranged above the support 2 and move the transposition device that has various faults capable of being combined by motor 3 drivings and by support 2 at T-slot; Described device comprises test axle 4, gear case 5, transition axis bearing 6 and water pump 7, and motor 3 is connected by shaft coupling 8 with gear case 5 with test axle 4, test axle 4, is connected with excess axle bearing 6, water pump 7 successively more afterwards; Be fixed with vibration transducer on the described water pump, described vibration transducer is connected with the comparer data, and described comparer is connected with PLC control system data, and described PLC control system is connected with the host computer data.
Transition axis bearing 6 comprises normally, ball wearing and tearing, ball crackle, bearing lack ball, bearing splits outward and bearing implosion transition axis bearing.
Claims (6)
1. combined water pump combined failure diagnose test apparatus, comprise pedestal, base-plates surface has the T-slot of required number, by T-slot several separate supports are installed above the pedestal, motor are arranged above the support and move the transposition device that has various faults capable of being combined by direct motor drive and by support at T-slot; Described device comprises test axle, gear case, transition axis bearing and water pump, it is characterized in that, be fixed with vibration transducer on the described water pump, described vibration transducer is connected with the comparer data, described comparer is connected with PLC control system data, and described PLC control system is connected with the host computer data.
2. combined water pump combined failure diagnose test apparatus according to claim 1 is characterized in that, frequency converter also is installed on the described pedestal, control motor startup, stop and adjustment of rotational speed.
3. combined water pump combined failure diagnose test apparatus according to claim 1 is characterized in that described T-slot has three, be arranged in parallel and size shape identical, be connected by shaft coupling between motor and wherein a device and device and the device.
4. combined water pump combined failure diagnose test apparatus according to claim 1 is characterized in that, the test axle comprises excentric shaft, cambered axle and splits the shaft experiment axle.
5. combined water pump combined failure diagnose test apparatus according to claim 1 is characterized in that, gear case comprises orthodont, roll flute, carnassial tooth and broken teeth gear case.
6. combined water pump combined failure diagnose test apparatus according to claim 1 is characterized in that, the transition axis bearing comprises normally, ball wearing and tearing, ball crackle, bearing lack ball, bearing splits outward and bearing implosion transition axis bearing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201320214641 CN203259335U (en) | 2013-04-24 | 2013-04-24 | Combined water pump composite fault diagnosis test apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201320214641 CN203259335U (en) | 2013-04-24 | 2013-04-24 | Combined water pump composite fault diagnosis test apparatus |
Publications (1)
Publication Number | Publication Date |
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CN203259335U true CN203259335U (en) | 2013-10-30 |
Family
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Family Applications (1)
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CN 201320214641 Expired - Fee Related CN203259335U (en) | 2013-04-24 | 2013-04-24 | Combined water pump composite fault diagnosis test apparatus |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104819860A (en) * | 2015-04-23 | 2015-08-05 | 广东石油化工学院 | Petrochemical large-machine-set fault diagnosis simulation test machine unit device |
CN107402111A (en) * | 2016-05-19 | 2017-11-28 | 国家电网公司 | A kind of pump-storage generator shafting vibration assessment system |
CN107676251A (en) * | 2017-10-13 | 2018-02-09 | 合肥国智德电子科技有限公司 | A kind of devices and methods therefor for detecting water pump and failsafe valve |
US10711802B2 (en) | 2016-05-16 | 2020-07-14 | Weir Minerals Australia Ltd. | Pump monitoring |
-
2013
- 2013-04-24 CN CN 201320214641 patent/CN203259335U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104819860A (en) * | 2015-04-23 | 2015-08-05 | 广东石油化工学院 | Petrochemical large-machine-set fault diagnosis simulation test machine unit device |
CN104819860B (en) * | 2015-04-23 | 2018-07-31 | 广东石油化工学院 | A kind of petrochemical industry large-sized unit Fault Diagnosis Simulation experiment unit installation |
US10711802B2 (en) | 2016-05-16 | 2020-07-14 | Weir Minerals Australia Ltd. | Pump monitoring |
CN107402111A (en) * | 2016-05-19 | 2017-11-28 | 国家电网公司 | A kind of pump-storage generator shafting vibration assessment system |
CN107676251A (en) * | 2017-10-13 | 2018-02-09 | 合肥国智德电子科技有限公司 | A kind of devices and methods therefor for detecting water pump and failsafe valve |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
C17 | Cessation of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131030 Termination date: 20140424 |