CN203249135U - LED light source components for headlights - Google Patents
LED light source components for headlights Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及一种机动车照明用灯具,特别涉及一种前照灯用LED光源组件。 The utility model relates to a lamp for motor vehicle lighting, in particular to an LED light source assembly for a headlamp.
背景技术 Background technique
前照灯是为保证安全行车而安装在车前,主要起照明作用的交通灯,主要用途是照明车前的道路和物体,确保行车安全。由于传统的前照灯耗能高、寿命短、光效低,而 LED光源具有体积小、耗电量低、使用寿命长、高亮度、低热量、环保、坚固耐用等优点,故车灯也逐步用LED光源作为发光源,但目前只有少数高档车出厂时才配置使用LED做为前大灯照明光源,在车出厂后的改装市场及维修保养市场几乎没有,其中有一主要原因是目前市场上大部份的车辆前大灯灯杯与透镜结构配置都是按卤素灯泡来设计的,要将原光源更换为LED,需在原车的反光杯或透镜上找支撑点,方能固定或改装,这样势必造成原车的反光杯或透镜的破坏,而且LED独有的发光角度与对散热结构的独特要求也让LED光源组件很难安装于原车的大灯内。 Headlights are traffic lights that are installed in front of the car to ensure safe driving. The main purpose is to illuminate the roads and objects in front of the car to ensure driving safety. Due to the high energy consumption, short life and low luminous efficiency of traditional headlights, LED light sources have the advantages of small size, low power consumption, long service life, high brightness, low heat, environmental protection, and durability. Gradually use LED light sources as light sources, but currently only a few high-end cars are configured to use LEDs as headlight light sources when they leave the factory. There are almost no refitting and maintenance markets after the car leaves the factory. Most of the vehicle headlight lamp cups and lens structures are designed according to the halogen bulbs. To replace the original light source with LEDs, it is necessary to find a support point on the reflector or lens of the original car before fixing or modifying it. This will inevitably cause damage to the reflector or lens of the original car, and the unique light-emitting angle of LED and the unique requirements for heat dissipation structure also make it difficult for LED light source components to be installed in the headlights of the original car.
为解决这一问题,本申请人提出了一种名为“摩托前照灯用LED光源组件及LED摩托车大灯”的发明,其中提出在LED光源组件上设置安装卡位件,从而可通过安装卡位件与原有车灯上的安装孔卡接,完成LED光源组件的安装固定。由于车型的不同,安装孔的位置和大小也不尽相同,从而需要多种不同种类的安装卡位件才能满足需求,但是,安装卡位件固定在灯体上,拆、装不方便,不同种类的安装卡位件不能在灯体上互换,通用性不够强。 In order to solve this problem, the applicant proposed an invention called "LED light source assembly for motorcycle headlights and LED motorcycle headlight", in which it is proposed to set a mounting clip on the LED light source assembly, so that it can pass The installation clip is snapped into the installation hole on the original car light to complete the installation and fixation of the LED light source assembly. Due to the different models, the positions and sizes of the mounting holes are also different, so a variety of different types of mounting clips are required to meet the needs. However, the mounting clips are fixed on the lamp body, which is inconvenient to disassemble and install. The different types of mounting clips cannot be interchanged on the lamp body, and the versatility is not strong enough.
因此,提供一种安装方便、结构通用性强的前照灯用LED光源组件是该领域技术人员应着手解决的问题之一。 Therefore, providing an LED light source assembly for headlights with convenient installation and strong structural versatility is one of the problems that those skilled in the art should start to solve.
实用新型内容 Utility model content
本实用新型的主要目的是提供一种耗能量小、节能、环保、使用寿命长、安装方便、结构通用性强、可使高低灯照射角度效果明显的前照灯用LED光源组件。 The main purpose of the utility model is to provide a LED light source assembly for headlights with low energy consumption, energy saving, environmental protection, long service life, convenient installation, strong structural versatility, and obvious effect of high and low light irradiation angles.
本实用新型提出一种前照灯用LED光源组件,包括散热器、与所述散热器连接的导热柱、安装在所述导热柱上的LED光源以及可与车大灯的光源安装孔相互卡接固定的安装卡位件,所述LED光源设有两个,并分别安装在所述导热柱的两相对侧壁面上,形成双面发光源;安装卡位件为独立部件,在所述导热柱上套装有一用于连接所述安装卡位件的连接件,在所述连接件的外侧壁上环绕设置若干凹槽,在所述安装卡位件的内侧设有若干可与所述凹槽一一卡合的凸条,通过所述凸条与所述凹槽的卡合,使所述安装卡位件与所述连接件组装固定。 The utility model proposes an LED light source assembly for headlights, which includes a radiator, a heat conduction column connected to the heat sink, an LED light source installed on the heat conduction column, and a light source installation hole that can be interlocked with the headlight. Connected to a fixed installation clip, the LED light source is provided with two, and is respectively installed on the two opposite side walls of the heat conduction column to form a double-sided light source; the installation clip is an independent part, and the There is a connecting piece used to connect the installation clip on the column, a number of grooves are arranged around the outer wall of the connection piece, and a number of grooves that can be connected with the groove are arranged on the inner side of the installation clip. The protruding strips engaged one by one, through the engaging of the protruding strips and the grooves, the installation locking part and the connecting part are assembled and fixed.
优选地,所述散热器由铝合金材料制成,呈中空设置,所述导热柱的后端嵌设在所述散热器的前端口,在所述散热器的后端口盖设有后盖,在所述散热器的中空处安装有与所述LED光源电气连接的LED驱动器。 Preferably, the heat sink is made of aluminum alloy material and is hollow, the rear end of the heat conduction column is embedded in the front port of the heat sink, and a rear cover is provided on the rear port cover of the heat sink, An LED driver electrically connected to the LED light source is installed in the hollow of the radiator.
优选地,在所述导热柱的上、下侧壁面上分别设有与所述LED光源适配的安装槽,两所述LED光源分别置于两所述安装槽中;在所述导热柱内设有两个通道,所述通道的一端与所述安装槽一一对应且相通,所述通道的另一端与所述散热器的中空处相通;两所述LED光源分别通过两组导线从所述通道穿出来与所述LED驱动器电气连接。 Preferably, installation grooves adapted to the LED light source are respectively provided on the upper and lower side walls of the heat conduction column, and the two LED light sources are respectively placed in the two installation grooves; in the heat conduction column There are two channels, one end of the channel corresponds to and communicates with the installation groove, and the other end of the channel communicates with the hollow part of the heat sink; the two LED light sources are connected to each other through two sets of wires respectively. The channel passes through to be electrically connected with the LED driver.
优选地,还包括一用于固定所述LED光源的盖板;所述LED光源为COB面光源,包括基板和安装在所述基板上的若干大功率LED,所述基板由圆形部位及与所述圆形部位相切连接的条形部位组成,所述大功率LED安装在所述圆形部位上,所述盖板的一端倾斜压制在所述条形部位上。 Preferably, it also includes a cover plate for fixing the LED light source; the LED light source is a COB surface light source, including a substrate and a number of high-power LEDs installed on the substrate, the substrate consists of a circular part and a The circular part is composed of bar-shaped parts tangentially connected, the high-power LED is installed on the circular part, and one end of the cover plate is obliquely pressed on the bar-shaped part.
优选地,在所述导热柱上设有倾斜反射面和斜槽,所述倾斜反射面和所述斜槽对应设置在所述安装槽的前、后侧,所述盖板与所述斜槽适配,所述盖板盖设在所述斜槽上,所述倾斜反射面和所述盖板相对所述LED光源向外倾斜设置。 Preferably, an inclined reflective surface and a chute are provided on the heat conduction column, the inclined reflective surface and the chute are correspondingly arranged on the front and rear sides of the installation groove, and the cover plate and the chute Adaptively, the cover plate is arranged on the chute, and the inclined reflective surface and the cover plate are arranged inclined outward relative to the LED light source.
优选地,所述导热柱呈前尖后钝的卵球状,所述安装槽设置在所述导热柱的前端部,在所述导热柱的外壁面上均匀涂有反光涂层。 Preferably, the heat conduction column is in the shape of an ovoid with a pointed front and a blunt rear, the installation groove is arranged at the front end of the heat conduction column, and a reflective coating is uniformly coated on the outer wall of the heat conduction column.
优选地,在所述导热柱后端部的外侧壁上设有至少两个定位键和至少两个螺孔,所述螺孔与所述定位键交替排列,在所述连接件上设有与所述定位键对应的键槽以及与所述螺孔对应的连接孔,所述定位键嵌入所述键槽中使所述导热柱与所述连接件的相对位置固定,并通过螺钉插入所述连接孔与所述螺孔中,与所述螺孔螺接,使所述连接件固定在所述导热柱上。 Preferably, at least two positioning keys and at least two screw holes are provided on the outer wall of the rear end of the heat conduction column, the screw holes are arranged alternately with the positioning keys, and the connecting piece is provided with The keyway corresponding to the positioning key and the connection hole corresponding to the screw hole, the positioning key is embedded in the keyway to fix the relative position of the heat conduction column and the connecting piece, and is inserted into the connection hole through a screw In the screw hole, screwed with the screw hole, so that the connecting piece is fixed on the heat conduction column.
本实用新型前照灯用LED光源组件的有益效果为: The beneficial effects of the LED light source assembly for the headlamp of the present invention are:
1、采用LED光源作为发光源,LED光源具有发光效率高、耗能小、使用寿命长、节能环保等特点; 1. The LED light source is used as the light source. The LED light source has the characteristics of high luminous efficiency, low energy consumption, long service life, energy saving and environmental protection;
2、设有两个LED光源,两个LED光源分别安装在导热柱的两相对侧壁面上,形成双面发光源;该LED光源为COB面光源,采用双面COB面光源使本车大灯相对于单面光源的车大灯的功率更大、发光效果更好、照度更高。而且,市面上已有的LED电动车前照灯主要根据单个发光源的强弱光变化来实现远光、近光灯的转换,其照射角度基本不变,而本实用新型由于设计为双面发光源,可使远光、近光灯照射角度效果更加明显,使用更方便安全。 2. There are two LED light sources, and the two LED light sources are respectively installed on the two opposite side walls of the heat conduction column to form a double-sided light source; the LED light source is a COB surface light source, and the double-sided COB surface light source is used to make the car headlights Compared with the headlights with single-sided light sources, the power is higher, the luminous effect is better, and the illuminance is higher. Moreover, the existing LED electric vehicle headlights on the market mainly realize the conversion of the high beam and the low beam according to the strong and weak light changes of a single light source, and the irradiation angle is basically unchanged. The light source can make the effect of high beam and low beam irradiation angle more obvious, and it is more convenient and safe to use.
3、安装卡位件为独立部件,在导热柱上套装有一连接件,在连接件的外侧壁上环绕设置若干凹槽,在安装卡位件的内侧设有若干可与凹槽一一卡合的凸条,组装安装卡位件时,可通过凸条与凹槽的卡合,使安装卡位件与连接件组装固定,安装卡位件的装配极其方便;拆卸安装卡位件时,将其从连接件上拔出即可,也很简单; 3. The installation clamping part is an independent part, and a connecting piece is set on the heat conduction column, and several grooves are arranged on the outer wall of the connecting piece, and there are several grooves on the inner side of the installation clamping part, which can be engaged with the grooves one by one. When assembling and installing the clamping parts, the mounting clamping parts and the connecting parts can be assembled and fixed through the engagement of the convex strips and the grooves. The assembly of the mounting clamping parts is extremely convenient; when disassembling the mounting clamping parts, put It can be pulled out from the connector, which is also very simple;
连接件上的凹槽为统一规格设置,安装卡位件上的凸条也为统一规格设置,不同种类的安装卡位件都能与连接件进行装配,从而在同一LED光源组件上可根据用户需求装配不同种类的安装卡位件,使本实用新型的通用性增强。而且,由于安装卡位件的拆、装操作极其简单,用户可根据车型来自行更换安装卡位件,使LED光源组件与安装孔适配。 The grooves on the connecting piece are set in a uniform specification, and the convex lines on the installation clip are also set in a uniform specification. Different types of installation clips can be assembled with the connection piece, so that the same LED light source assembly can be customized according to the user's requirements. It is required to assemble different types of mounting clips, which enhances the versatility of the utility model. Moreover, since the disassembly and assembly of the installation clips is extremely simple, the user can replace the installation clips by himself according to the vehicle model, so that the LED light source assembly can be adapted to the installation hole.
4、LED光源安装在导热柱上,导热柱能快速的将LED光源产生的热量传导给散热器,由散热器将热量散出,使灯内的温度保持在正常工作范围,延长LED光源的使用寿命。 4. The LED light source is installed on the heat conduction column. The heat conduction column can quickly conduct the heat generated by the LED light source to the radiator, and the heat is dissipated by the radiator to keep the temperature in the lamp within the normal working range and extend the use of the LED light source. life.
5、LED光源组件安装固定后,导热柱横向固定在前照灯的反光杯内,两 LED光源一个朝上、另一个朝下设置,从而LED光源发出的光线都能最大限度的汇聚到反光面上,并由反光杯将光线折射、反射出去,可提高光线利用率,使发出的光线增强,照射距离增大;而且使LED光源发出的光线的指向性改善,发出的光线更加柔和,不刺眼,符合国家认证的安全行车灯光标准。 5. After the LED light source assembly is installed and fixed, the heat conduction column is fixed horizontally in the reflector cup of the headlight, and the two LED light sources are set up and the other down, so that the light emitted by the LED light source can be concentrated on the reflective surface to the maximum extent. The light is refracted and reflected by the reflector, which can improve the light utilization rate, enhance the emitted light, and increase the irradiation distance; and improve the directivity of the light emitted by the LED light source, making the emitted light softer and less dazzling , in line with national certification standards for safe driving lights.
附图说明 Description of drawings
图1为本实用新型前照灯用LED光源组件的一实施例中LED光源组件的结构分解示意图; Fig. 1 is the structural exploded schematic view of LED light source assembly in an embodiment of LED light source assembly for headlamp of the present invention;
图2为本实用新型前照灯用LED光源组件的一实施例中LED光源组件的主视图; Fig. 2 is the front view of the LED light source assembly in an embodiment of the LED light source assembly for the headlamp of the present invention;
图3为本实用新型前照灯用LED光源组件的一实施例中LED光源组件的右视图; Fig. 3 is a right view of the LED light source assembly in an embodiment of the LED light source assembly for the headlamp of the present invention;
图4为本实用新型前照灯用LED光源组件的一实施例中LED光源组件横放时的立体图; Fig. 4 is a perspective view of the LED light source assembly in one embodiment of the LED light source assembly for the headlamp of the present invention when it is placed horizontally;
图5为本实用新型前照灯用LED光源组件的一实施例中LED光源组件竖放时的立体图。 Fig. 5 is a perspective view of an embodiment of the LED light source assembly for a headlamp of the present invention when the LED light source assembly is placed vertically.
本实用新型目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。 The realization of the purpose of the utility model, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式 Detailed ways
应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。 It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
参照图1至图5,提出本实用新型的前照灯用LED光源组件的一实施例,该前照灯用LED光源组件包括散热器3、与散热器3连接的导热柱2、安装在导热柱2上的LED光源1以及可与车大灯的光源安装孔相互卡接固定的安装卡位件5,本实施例采用LED光源1作为发光源,具有发光效率高、耗能小、使用寿命长、节能环保等特点。LED光源1设有两个,并分别安装在导热柱2的上、下两相对侧壁面上,形成双面发光源。将LED光源组件横向安装在车大灯的光源安装孔中,导热柱2横向固定在前照灯的反光杯内,从而两 LED光源1一个朝上、另一个朝下发光,LED光源1发出的光线都能最大限度的汇聚到反光杯内的反光面上,并由反光杯将光线折射、反射出去,可提高光线利用率,使发出的光线增强,照射距离增大;而且使LED光源1发出的光线的指向性改善,发出的光线更加柔和,不刺眼,符合国家认证的安全行车灯光标准。
Referring to Fig. 1 to Fig. 5, an embodiment of the LED light source assembly for the headlight of the present invention is proposed, the LED light source assembly for the headlight includes a
该LED光源1为COB面光源,采用双面COB面光源使本车大灯相对于单面光源的车大灯的功率更大、发光效果更好、照度更高。在散热器3内设有LED驱动器,两LED光源1分别采用两组导线与LED驱动器单独连接,LED驱动器分别控制两组LED光源1的开、关,在启用近光灯时,LED驱动器控制置于下侧壁面的LED光源1开启;启用远光灯时,LED驱动器控制两组LED光源1同时开启,使远光、近光灯照射角度效果更加明显,使用更加安全。相对于市面上已有的LED电动车前照灯,其主要根据单个发光源的强弱光变化来实现远光、近光灯的转换,照射角度基本不变,而本实施例由于设计为双面发光源,可使远光、近光灯照射角度效果更加明显,具有使用更方便、安全的优点。
The LED
散热器3呈南瓜状,为中空设置;导热柱2呈前尖后钝的卵球状,类似弹头;散热器3和导热柱2均为铝合金材料制成,导热、散热效果优异。LED光源1安装在导热柱2上,导热柱2能快速的将LED光源1产生的热量传导给散热器3,由散热器3将热量散出,使灯内的温度保持在正常工作范围,延长LED光源1的使用寿命。导热柱2的后端嵌设在散热器3的前端口,LED驱动器安装在散热器3的中空处,在散热器3的后端口盖设有后盖4,后盖4用于保护LED驱动器,防止雨水、灰尘进入LED驱动器内,影响LED驱动器的使用。而且,后盖4的设置,使本产品的外观更加美观。
The
在导热柱2前端的上、下侧壁面上分别设有与LED光源1适配的安装槽20,两LED光源1分别置于两安装槽20中,在导热柱2内设有两个通道,一个通道的一端与一个安装槽20对应且相通,另一个通道的一端与另一个安装槽20对应且相通,两通道的另一端与散热器3的中空处相通;两LED光源1分别通过两组导线从对应的两通道穿出来与散热器3内的LED驱动器电气连接,两组导线隐藏在导热柱2内,不会外露,使外观简洁、美观。
Mounting
本实施例采用一盖板10来固定LED光源1,LED光源1包括基板和安装在基板上的若干大功率LED,基板由圆形部位及与圆形部位相切连接的条形部位组成,形状类似乒乓球拍;大功率LED安装在圆形部位上,圆形部位朝前放置,条形部位朝后放置。盖板10为从前向后向上倾斜设置,盖板10固定后,盖板10的前端倾斜压制在条形部位上,从而使LED光源1固定在安装槽20内。
This embodiment uses a
在导热柱2上设有倾斜反射面21和斜槽22,一倾斜反射面21和一斜槽22对应设置在每一安装槽20的前、后侧。盖板10与斜槽22适配,盖板10的左右两侧设有定位条,斜槽22的左右两侧壁设有与定位条适配的榫槽,通过定位条插入榫槽中,使盖板10盖设在斜槽22内。盖板10固定后,倾斜反射面21和盖板10均相对LED光源1向外倾斜设置。在导热柱2的外壁面上均匀涂有反光涂层,这样,倾斜设置在盖板10和倾斜反射面21可将LED光源1发出的大角度光线反射出去,增大光线利用率。导热柱2前尖后钝,其前部尖端体积小,能最大程度的避免阻挡光线射出。
An inclined
安装卡位件5为独立部件,安装卡位件5可与车大灯内的光源安装孔相互卡接固定,可通过安装卡位件5与光源安装孔的结合,使LED光源组件固定在车大灯内,轻松完成车大灯的光源改装。在导热柱2上套装有一用于连接安装卡位件5的连接件6,该连接件6呈环状,其内环与导热柱2的钝端适配,在导热柱2钝端的外侧壁上设有两个定位键61和两个螺孔,螺孔与定位键61交替排列,在连接件6上设有与定位键61对应的键槽以及与螺孔对应的连接孔,定位键61嵌入键槽中使导热柱2与连接件6的相对位置固定,并通过螺钉插入连接孔与螺孔中,与螺孔螺接,使连接件6固定在导热柱2上。连接件6套装在导热柱2的钝端上,并通过导热柱2与散热器3的连接而固定在散热器3的前端。
The
在连接件6的外侧壁上环绕设置若干凹槽60,在安装卡位件5的内侧设有若干可与凹槽60一一卡合的凸条50,组装安装卡位件5时,可通过凸条50与凹槽60的卡合,使安装卡位件5与连接件6组装固定,安装卡位件5的装配极其方便;拆卸安装卡位件5时,将其从连接件6上拔出即可,也很简单;
A plurality of grooves 60 are arranged around the outer wall of the
连接件6上的凹槽60为统一规格设置,安装卡位件5上的凸条50也为统一规格设置,不同种类的安装卡位件5都能与连接件6进行装配,从而在同一LED光源组件上可根据用户需求装配不同种类的安装卡位件5,使本实用新型的通用性增强。而且,由于安装卡位件5的拆、装操作极其简单,用户可根据车型来自行更换安装卡位件5,使LED光源组件与安装孔适配。
The groove 60 on the connecting
以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。 The above are only preferred embodiments of the present utility model, and are not therefore limiting the patent scope of the present utility model. All equivalent structural transformations made by using the utility model specification and accompanying drawings are directly or indirectly used in other related technologies. Fields are all included in the scope of patent protection of the utility model in the same way.
Claims (7)
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104566115A (en) * | 2015-01-14 | 2015-04-29 | 梁立新 | LED car headlight |
| CN104864340A (en) * | 2015-03-12 | 2015-08-26 | 吴喜荣 | Angle-adjustable LED automobile lampwick and LED automobile light source |
| CN114251628A (en) * | 2020-09-19 | 2022-03-29 | 上海蓝湖照明科技有限公司 | Lighting device and car light |
| CN114251626A (en) * | 2020-09-19 | 2022-03-29 | 上海蓝湖照明科技有限公司 | Lighting device and car light |
| CN114251627A (en) * | 2020-09-19 | 2022-03-29 | 上海蓝湖照明科技有限公司 | Lighting device and car light |
-
2013
- 2013-03-26 CN CN 201320138389 patent/CN203249135U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104566115A (en) * | 2015-01-14 | 2015-04-29 | 梁立新 | LED car headlight |
| CN104864340A (en) * | 2015-03-12 | 2015-08-26 | 吴喜荣 | Angle-adjustable LED automobile lampwick and LED automobile light source |
| CN114251628A (en) * | 2020-09-19 | 2022-03-29 | 上海蓝湖照明科技有限公司 | Lighting device and car light |
| CN114251626A (en) * | 2020-09-19 | 2022-03-29 | 上海蓝湖照明科技有限公司 | Lighting device and car light |
| CN114251627A (en) * | 2020-09-19 | 2022-03-29 | 上海蓝湖照明科技有限公司 | Lighting device and car light |
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