CN203245485U - Intelligent tracking device of submerged-arc welding gun - Google Patents
Intelligent tracking device of submerged-arc welding gun Download PDFInfo
- Publication number
- CN203245485U CN203245485U CN 201320211959 CN201320211959U CN203245485U CN 203245485 U CN203245485 U CN 203245485U CN 201320211959 CN201320211959 CN 201320211959 CN 201320211959 U CN201320211959 U CN 201320211959U CN 203245485 U CN203245485 U CN 203245485U
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- welding gun
- card
- submerged
- tracking device
- intelligent tracking
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Abstract
The utility model provides an intelligent tracking device of a submerged-arc welding gun. According to the intelligent tracking device of the submerged-arc welding gun, a welding gun body is welded on a welding gun cross, a laser sensor is installed on the welding gun body, a stepper motor is installed on the end portion of the welding gun cross and connected with an electric control cabinet through wires, an image acquiring card, a high-speed pulse card and an image processing module are installed in a touch industrial personal computer, the laser sensor is connected with the image acquiring card through a data line, and the high-speed pulse card is connected with the electric control card through wires. When the intelligent tracking device of the submerged-arc welding gun works, the welding joint center can be automatically recognized, the welding gun body can be controlled in real time to perform guiding along the welding joint center, and automatic skew correction is preformed in real time.
Description
Technical field
The utility model relates to the electromechanical integration field, specially refers to a kind of submerged-arc welding welding gun intelligent tracking device.
Background technology
At present, when traditional handicraft was welded steel pipe, for guaranteeing welding quality, welding gun head will face toward the weld seam center in real time.For guaranteeing welding quality, the steel tube factory is by manually staring at rifle head position with eyes, when finding that there is position deviation at rifle head phase butt welded seam center, adjust arc welding gun head with respect to the position at weld seam center by the operator with manual control box, this adjustment mode is very relevant with people's eyesight, produce easily mass defect, and work long hours and cause easily the tired of operating personnel, the inadaptable production in enormous quantities in enormous quantities; Some steel tube factory introduces some automation equipments, by gathering weld image, calculate its departure and go to automatically to adjust rifle head position, but relatively poor to the shielding of the interference of the interference of the solder flux butt welded seam image that spills in producing and surround lighting butt welded seam image, often the mistake correction occurs.
Summary of the invention
The purpose of this utility model is to provide a kind of submerged-arc welding welding gun intelligent tracking device, and its purpose one is: device can be identified the weld seam center automatically, and controls in real time welding gun along the weld seam centre pilot, and automatic deviation correction; Its purpose two is: solve by eye-observation and adjust mass defect that arc welding gun head brings and the restriction of batch production; Purpose three is: the problem that the solder flux that solution spills in producing and ambient light affect tracking accuracy.
For achieving the above object, the technical solution of the utility model is:
A kind of submerged-arc welding welding gun intelligent tracking device, comprise welding gun cross, stepper motor, laser sensor, welding gun, touch industrial computer and electrical control cubicles, this device is equipped with welding gun at the welding gun cross, laser sensor is housed on the welding gun, stepper motor is equipped with in the end of welding gun cross, stepper motor is connected with electrical control cubicles with wire, touch in the industrial computer image pick-up card, high-speed pulse card and image processing module are housed, laser sensor is connected with image pick-up card with data wire, and the high-speed pulse card is connected with electrical control cubicles with wire.
Good effect of the present utility model is: during this welding gun intelligent tracking device work, can automatically identify the weld seam center, and can control in real time welding gun along the weld seam centre pilot, in real time automatic deviation correction.Avoided adjusting mass defect and the batch production restriction that this mode of rifle head is brought by eye-observation, solving the solder flux and the ambient light that spill in producing affects this problem of tracking accuracy.
Description of drawings
Fig. 1, submerged-arc welding welding gun intelligent tracking device structural representation.
The specific embodiment
Further specify the specific embodiment of the present utility model below in conjunction with accompanying drawing 1.
Referring to Fig. 1, during work, operating personnel at first adjust laser sensor 4 and the distance height for the treatment of weld seam on the Coiling Welded Pipe 3, then press to touch and " begin to follow the tracks of " button on the industrial computer 6, laser sensor 4 is transferred to the weld seam dynamic image signal on the steel pipe 3 and is contained in the image pick-up card 7 that touches on the industrial computer 6, and through image processing module 9 anti-interference process with after calculating, send the correction instruction to electrical control cubicles 10 by high-speed pulse card 8, electrical control cubicles 10 is sent the signal of telecommunication makes the stepper motor 2 tracking weld seams that are contained in welding gun cross 1 end carry out a left side, move right, thereby adjust the position that welding gun 5 departs from weld seam, make welding gun 5 aim at all the time weld seam center on the steel pipe 3.Because the weld seam dynamic image carries out anti-interference process and calculating by image processing module 9, spill the problem that solder flux and ambient light affect tracking accuracy in the production so can solve.
Claims (1)
1. submerged-arc welding welding gun intelligent tracking device, comprise welding gun cross (1), stepper motor (2), laser sensor (4), welding gun (5), touch industrial computer (6) and electrical control cubicles (10), it is characterized in that: welding gun (5) is housed on the welding gun cross (1), laser sensor (4) is housed on the welding gun (5), stepper motor (2) is equipped with in the end of welding gun cross (1), stepper motor (2) is connected with electrical control cubicles (10) with wire, touch in the industrial computer (6) image pick-up card (7) is housed, high-speed pulse card (8) and image processing module (9), laser sensor (4) is connected with image pick-up card (7) with data wire, and high-speed pulse card (8) is connected with electrical control cubicles (10) with wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320211959 CN203245485U (en) | 2013-04-24 | 2013-04-24 | Intelligent tracking device of submerged-arc welding gun |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320211959 CN203245485U (en) | 2013-04-24 | 2013-04-24 | Intelligent tracking device of submerged-arc welding gun |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203245485U true CN203245485U (en) | 2013-10-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320211959 Expired - Lifetime CN203245485U (en) | 2013-04-24 | 2013-04-24 | Intelligent tracking device of submerged-arc welding gun |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203245485U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105234553A (en) * | 2015-10-27 | 2016-01-13 | 上海航天精密机械研究所 | Real-time adjustment system and method for welding seams of circular-seam friction stir welding of cylinder sections |
| CN105345228A (en) * | 2015-12-01 | 2016-02-24 | 中国石油集团渤海石油装备制造有限公司 | Device for automatic tracking welding point during welding process of spiral welding tube |
| US20170356112A1 (en) * | 2016-06-08 | 2017-12-14 | One Sciences, Inc. | Methods and systems for stitching along a predetermined path |
-
2013
- 2013-04-24 CN CN 201320211959 patent/CN203245485U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105234553A (en) * | 2015-10-27 | 2016-01-13 | 上海航天精密机械研究所 | Real-time adjustment system and method for welding seams of circular-seam friction stir welding of cylinder sections |
| CN105345228A (en) * | 2015-12-01 | 2016-02-24 | 中国石油集团渤海石油装备制造有限公司 | Device for automatic tracking welding point during welding process of spiral welding tube |
| US20170356112A1 (en) * | 2016-06-08 | 2017-12-14 | One Sciences, Inc. | Methods and systems for stitching along a predetermined path |
| US10563330B2 (en) * | 2016-06-08 | 2020-02-18 | One Sciences, Inc. | Methods and systems for stitching along a predetermined path |
| US11346030B2 (en) | 2016-06-08 | 2022-05-31 | One Sciences, Inc. | Methods and systems for stitching along a predetermined path |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Sinopec Petroleum Engineering Machinery Co.,Ltd. Assignor: SHASHI STEEL PIPE FACTORY, SINOPEC PETROLEUM ENGINEERING MACHINERY CO.,LTD. Contract record no.: 2014420000151 Denomination of utility model: Intelligent tracking device of submerged-arc welding gun Granted publication date: 20131023 License type: Exclusive License Record date: 20140718 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 434000 Jingzhou, Hubei, Sha District, Beijing East Road, No. 2 Patentee after: SHASHI STEEL PIPE BRANCH OF SINOPEC PETROLEUM MACHINERY CO.,LTD. Address before: 434000 Jingzhou, Hubei, Sha District, Beijing East Road, No. 2 Patentee before: SHASHI STEEL PIPE FACTORY, SINOPEC PETROLEUM ENGINEERING MACHINERY CO.,LTD. |
|
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170929 Address after: 434000 No. 2, Beijing East Road, Hubei, Jingzhou Co-patentee after: SINOPEC OILFIELD EQUIPMENT Corp. Patentee after: SHASHI STEEL PIPE BRANCH OF SINOPEC PETROLEUM MACHINERY CO.,LTD. Address before: 434000 Jingzhou, Hubei, Sha District, Beijing East Road, No. 2 Patentee before: SHASHI STEEL PIPE BRANCH OF SINOPEC PETROLEUM MACHINERY CO.,LTD. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20131023 |