CN203241357U - Device for determining characteristics of yarn by photoelectric principle - Google Patents

Device for determining characteristics of yarn by photoelectric principle Download PDF

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Publication number
CN203241357U
CN203241357U CN201190000567.9U CN201190000567U CN203241357U CN 203241357 U CN203241357 U CN 203241357U CN 201190000567 U CN201190000567 U CN 201190000567U CN 203241357 U CN203241357 U CN 203241357U
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yarn
optical
sensor
equipment
electro
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CN201190000567.9U
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Chinese (zh)
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K·U·柯尔斯坦
P·皮拉尼
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Uster Technologies AG
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Uster Technologies AG
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/89Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
    • G01N21/8914Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
    • G01N21/8915Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined non-woven textile material
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01HSPINNING OR TWISTING
    • D01H13/00Other common constructional features, details or accessories
    • D01H13/26Arrangements facilitating the inspection or testing of yarns or the like in connection with spinning or twisting
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
    • G01N33/36Textiles
    • G01N33/365Textiles filiform textiles, e.g. yarns

Abstract

The utility model relates to a device (1) for determining the characteristics of a yarn (9) by a photoelectric principle. The device comprises photoelectric yarn sensor equipment (3) used for containing a measurement gap (81) of the yarn (9), and the photoelectric yarn sensor equipment (3) limits and butts against the measurement gap by virtue of two flat cover plates (82 and 83). The two flat cover plates (82 and 83) allow measuring light to pass from the photoelectric yarn sensor equipment (3) to the measurement gap (81) or from the measurement gap (81) to the photoelectric yarn sensor equipment (3) and are not mutually paralleled and positioned. The device (1) allows capturing long yarn hairiness (92) in a relatively high resolution.

Description

Determine the device of the feature of yarn with photovoltaic principals
Technical field
The present invention relates to the field of quality control in textile laboratory.It relates to the electrooptical device for the feature, particularly filoplume of determining yarn.This device uses in textile laboratory usually.
Background technology
In the most basic short fiber yarn situation by many fibrous woven, single yarn not exclusively is attached in the actual yarn main body.They stretch out from the yarn main body partly, and it becomes the filoplume of yarn.Filoplume is important yarn feature, and this is why industrial textile is measured it to reliable and renewable product ground and to it with measurement is classified highly interested.
The known devices that is used for mao mao's plumage of definite yarn is used the one dimension sensor array of arranging perpendicular to the longitudinal direction of yarn.The equipment that example is the applicant of this device
Figure DEST_PATH_BDA0000346799430000011
ZWEIGLE HAIRINESS TESTER5, its for example be described in September, 2009 "
Figure DEST_PATH_BDA0000346799430000012
ZWEIGLE HAIRINESS TESTER5 applies for handbook " among the V1.0.The laser beam illumination of yarn towards the guiding of alignment sensor array.The fiber that stretches out from yarn will shelter from light partly, tackle mutually a small amount of light so that the respective sensor element of sensor array will detect.The projection that the fiber shade lists at sensor array will be categorized as nine length intervals, and wherein the surface of yarn main body defines 0 point.Have other unit describes of linear sensor array at US-4,948,260A, US-5 among 875,419A and the EP-1 ' 621 ' 872A2, wherein can use imaging and non-formation method.
According to DE-198 ' 18 ' 069A1, use the digital camera with dimension sensor chip to make to determine mao mao's plumage of yarn.Form the image of a yarn with camera, and carry out digitizing and subsequent analysis.Image information is subdivided into the information of the fiber that the information and represent of the yarn main body of its expression original position itself stretches out from the yarn main body.The thickness and the thickness fluctuation that guarantee by this way yarn do not affect the definite of mao mao's plumage.Diffuse backlight with homogeneous and bright illuminates yarn.Camera is connected with valuator device via data line.Valuator device comprises the computing machine for the treatment of view data, is used for the control device of control yarn pull-out tractive, and is used for the output of evaluating data.
EP-0 ' 271 ' 728A2 discloses a kind of device for measuring yarn property, comprising filoplume.The two dimensional image of the yarn in advancing with the camera continuous recording, and optionally carry out digitizing and storage.Computer unit is determined the value of the characteristic that preparation detects from the data image signal of storage.Can be by relatively determining in the change aspect the characteristic from the measured value of repeatedly continuous recording image acquisition.
Other publication numbers have also recommended to use the camera of the filoplume that is used for definite yarn, for example DE-199 ' 18 ' 780A1, DE-199 ' 24 ' 840A1, US-5,654,554A and EP-0 ' 754 ' 943A2 have wherein recorded the pattern of optical Fourier transform according to the latter.
EP-1 ' 319 ' 926A2 discloses a kind of device of the characteristic for the noncontacting measurement moving yarn.The optical array sensor has been installed in described device for this purpose.Sensor array is processed with at least a portion and or is estimated the needed electronic circuit of sensor array signal and be integrated in the Application-Specific Integrated Circuit (ASIC).
WO-99/36746A1 also discloses a kind of device of determining yarn thickness for optics.Illuminate yarn and cast shadow to charge (CCD) sensor from a side.Evaluating apparatus is estimated ccd output signal.It can integrate with CCD.
Summary of the invention
The object of the invention is to further improve the known device that photoelectricity is determined the feature of yarn that is used for.
The object of the invention determines that with photovoltaic principals the device of the feature of yarn realizes by a kind of, it comprises the electro-optical yarn sensor equipment that has be used to the measurement clearance of holding yarn, described electro-optical yarn sensor equipment by two allow to measure light from described Yarn senser equipment pass through described measurement clearance or from described measurement clearance pass through described Yarn senser equipment and not relative to each other the restriction of the flat cover of positioned parallel against described measurement clearance.
Favourable, cover plate can be the part of sender unit cap.
Advantageously, electro-optical yarn sensor equipment comprises light source, illumination optics, image optics device and imageing sensor, and the first cover plate limits described light source and described illumination optics against described measurement clearance, and the second cover plate limits described image optics device and described imageing sensor against described measurement clearance.
In the first embodiment, be used for photoelectricity according to the present invention and determine that the device of the feature of yarn comprises the electro-optical yarn sensor equipment with optical axis.The longitudinal axis of described optical axis and yarn is spaced apart.Distance between described optical axis and the described longitudinal axis for example is 2 to 6mm, and is preferably 4mm.In a preferred embodiment, described optoelectronic sensor device comprises light source, illumination optics, image optics device and imageing sensor, and their associatings limit optical axis together; In propagating, light produces imaging.Described the first embodiment also allows to detect long Yarn filoplume with high-resolution.
In a second embodiment, be used for according to the present invention photoelectricity determine the device of the feature of yarn comprise have light source, the electro-optical yarn sensor of illumination optics, image optics device and imageing sensor.Described image optics designs is with the multi-focus optical device of at least two different target planar imagings on imageing sensor.Described imageing sensor can be the two-dimensional image sensor with a plurality of image components that arrange with matrix-style.In the imaging of yarn, realize the higher depth of focus based on described the second embodiment.
In the 3rd embodiment, be used for according to the present invention photoelectricity determine the device of the feature of yarn comprise have light source, the electro-optical yarn sensor of illumination optics, image optics device and imageing sensor.Described image optics device is nonlinear.Described nonlinear imaging optical device is by this way design advantageously, and it has local non-constant and imaging size that reduce from the optical axis to the outside.The distortion of being introduced by described nonlinear imaging optical device can compensate by the calculating in image is processed.Therefore do not need exceedingly to reduce the resolution for than the shorter yarn filoplume, can detect very long Yarn filoplume yet.
In the 4th embodiment, be used for photoelectricity according to the present invention and determine that the device of the feature of yarn comprises the electro-optical yarn sensor equipment that has be used to the measurement clearance of holding yarn.Described electro-optical yarn sensor equipment by two allow to measure light from described Yarn senser equipment pass through described measurement clearance or from described measurement clearance pass through described Yarn senser equipment and not relative to each other the flat cover of positioned parallel be defined towards described measurement clearance.Described cover plate can be the part of sender unit cap.In a preferred embodiment, described optoelectronic sensor device has light source, illumination optics, image optics device and imageing sensor.The first cover plate limits described light source and described illumination optics, and the second cover plate limits described image optics device and described imageing sensor against described measurement clearance.Thereby prevented the Multi reflection and phantom and the interference that produce by the non-parallel location of described cover plate.
In the 5th embodiment, be used for photoelectricity according to the present invention and determine that the device of the feature of yarn comprises the electro-optical yarn sensor equipment with electro-optical imaging sensors, it comprises a plurality of image components and the opertaing device that is used for controlling described device.Described imageing sensor is integrated in the described opertaing device.Described opertaing device preferably includes processor, and described processor attaches to an identical printed circuit board (PCB) with described imageing sensor.In a preferred embodiment, described opertaing device is with starlike mode and a plurality of miscellaneous part and/or equipment connection.Described miscellaneous part and/or equipment are from comprising the group selection of following elements in this example: the light source of the described yarn that is used for throwing light on, be used for transfer equipment, the user interface that preferably includes input equipment and/or output device, computing machine and the computer network of described yarn.Described imageing sensor is preferably two-dimensional image sensor, and image component is arranged with matrix-style.Device according to the present invention is provided with cramped construction in the 5th highly integrated embodiment.Term in this instructions " light " not only refers to the visible-range (VIS) of electromagnetic spectrum, and refers to the adjacent scope of ultraviolet light (UV) and infrared light (IR).
Previous embodiment according to device of the present invention can arbitrarily make up mutually.Produce so further particularly advantageous embodiment.
Can make to determine the different characteristic of yarn according to device of the present invention.It can be suitable for determining only single feature or a plurality of different characteristic.Advantageous particularly application according to device of the present invention is the filoplume of photoelectric measurement yarn.
Description of drawings
To explain in more detail various aspects of the present invention below with reference to the accompanying drawings.
Fig. 1 represents the stereographic map according to device of the present invention.
Fig. 2 represents the block scheme according to device of the present invention.
Fig. 3 exemplarily represents electro-optical yarn sensor equipment in cut-open view.
Fig. 4 exemplarily represents the image that obtained by electro-optical yarn sensor equipment.
Fig. 5 exemplarily represents the image-generating unit of electro-optical yarn sensor equipment in cut-open view.
Fig. 6 exemplarily represents electro-optical yarn sensor equipment in cut-open view.
Embodiment
Fig. 1 represents according to the present invention to be used for to determine the outside drawing of device 1 of the feature of yarn 9.Described view illustrates basically cubical housing 11, is used for each yarn induction element 12 to 15 of guiding yarn 9, is used for the sender unit cap 16 of electro-optical yarn sensor equipment 3, and the roller lid 17 that is used for yarn transfer equipment 4.Electro-optical yarn sensor equipment 3 is measured at least one parameter of yarn 9, the length of the fiber that for example stretches out from yarn 9 (" filoplume ").
The block scheme of Fig. 2 represents, sees that from the viewpoint of function device 1 according to the present invention has star topology.Its core parts are and a plurality of miscellaneous parts and/or equipment 31,4 to 7 central control equipments that are connected 2, the signal that it is controlled these parts and/or equipment and estimates electro-optical yarn sensor equipment 3.Control and the task of signal evaluation are by processor 21, preferably carried out by digital signal processor (DSP).Processor 21 is connected with electro-optical yarn sensor equipment 3, and it determines at least one feature of yarn 9, for example its filoplume.And processor 21 is connected with transfer equipment 4, and transfer equipment 4 makes yarn move through electro-optical yarn sensor equipment along it by the longitudinal direction shown in the arrow 99.Be stored in its actuating of programmed control in the processor 21 and stop, retrieval and evaluation, yarn transfer rate and/or other parameters of illumination intensity, document image.Thereby the order of the feature of yarn 9 is determined in control in device 1.Opertaing device 2 can also be communicated by letter with user interface 5, and user interface 5 can comprise input equipment 51 and output device 52.And, opertaing device 2 can be connected with computing machine 6 and/or computer network 7 and with they swap datas.Can be via known standard, for example exchanges data occurs in Ethernet or USB.
Electro-optical yarn sensor equipment 3 comprises lighting unit and image-generating unit.Lighting unit comprises at least one light source 31 and illumination optics 32.For example light emitting diode (LED) can use as light source 31.Light source 31 be transmitted in visible light, infrared and or ultraviolet spectral range in the photoelectricity ray, it will be summarised as term " light " in this manual in order to simplify.Illumination optics 32 calibration is transmitted in light on the yarn 9 by light source 31.Image-generating unit comprises image optics device 33 and electro-optical imaging sensors 34.Imageing sensor 34 is preferably the two-dimensional image sensor 34 with a plurality of image components (pixel) of arranging with matrix-style.This imageing sensor 34 is commercially obtainable with the integrated electro component form in various technology, and it for example is known that digital camera and is widely used.Alternatively, also be known and comprise that the one-dimensional array sensor that is arranged in perpendicular to a plurality of pixels on the straight line of the longitudinal axis setting of yarn can use as imageing sensor 34.Image optics device 33 is imaged on yarn line segment on the imageing sensor 34, and it will be discussed in more detail with reference to figure 3 time.According to the present invention, imageing sensor 34 is integrated in the opertaing device 2.Like this expression, imageing sensor 34 attaches to an identical same printed circuit board (PCB) 22 with processor 21.As a result, when recording the image of yarn 9, the evaluation of the signal of imageing sensor 34 occurs at same printed circuit board (PCB) 22 (" onboard ").
Fig. 3 represents electro-optical yarn sensor equipment 3 in more detail and still in simplifying view.Light source 31 is via one section of illumination optics 32 illumination yarns 9.Preferably, used kohler's illumination, it is known from the micro field of copying, and will it not explained in more detail at this.Suitable image optics device 33 is imaged on the section of yarn 9 on the imageing sensor 34.In order to simplify illumination, illumination optics 32 and image optics device 33 are shown in Figure 3 for unzoned lens.Be appreciated that and use more complicated optical system that it also comprises other optical elements except lens, for example aperture or filter disc.Preferably, in propagating, light produces preferably imaging, that is, when not inserting yarn 9, light source 31 illuminated picture image-position sensors 34, and when yarn 9 has inserted, at least a portion that it shuts out the light.In this illustrated, yarn 9 illustrated the yarn main body 91 that is shown as circular section, extended radially out radially the outside from each single fiber of this circular section (" filoplume ") 92.
When the longitudinal axis 90 of yarn 9 do not intersect with the optical axis 30 of electro-optical yarn sensor equipment 3, but for example with the distance of a=2 to 6mm and when preferably separating with about a=4mm and described between centers, the linear measure longimetry of application filoplume is favourable.Described axialy offset a is based on such hypothesis, and yarn 9 is rotational symmetric, and the filoplume length value of therefore preparing to measure equates along the yarn circumference (at least when when concrete specific length of yarn execution averages).If should symmetry hypothesis applicable, so only need to consider half space 93 that limited by length of yarn axle 90, and can ignore with half space 94 of its complementation.In half space 93 of considering, can in better mode, namely check described filoplume with higher resolution.
Fig. 4 exemplarily represents each image when by two-dimensional image sensor 34 record.As the result of aforementioned axial biasing a, yarn main body 91 is not arranged in the middle part and is arranged on the edge of image.As a result, reach filoplume 92 in being seen half space 93 by in more complete mode and with higher resolution projection.Because the symmetry of mentioning hypothesis, other filoplumes that reach in other half spaces 94 of loseing interest in recede into the background.Can obtain more accurate and reliable measurement result by estimating a plurality of images by the statistical method estimation.The measurement result that obtains from single image can be superposeed mutually in any other mode, average or combination.
In one dimension imageing sensor 34 situations, as shown in Figure 4, a plurality of image lines of following continuously can be at first with the synthetic two dimensional image of the first set of variables.To estimate two dimensional image after this.In the second variable, process each one dimension image in the mode identical with the above-mentioned mode of having described for two dimensional image.Obtain net result by combination from the measurement result that single image obtains.
A problem in the filoplume linear measure longimetry is the limited depth of focus of image optics device 33.It causes becoming mildewed plumage 92 along the direction of optical axis 30 from end out of focus ground projection that yarn main body 91 is stretched out and will be so that the result of measured value distortion.In order to alleviate this problem, recommendation double focusing optical device is as image optics device 33.A possible embodiment is illustrated among Fig. 5.Plane-parallel plate 35 inserts in the band imaging beam path by this way, and it only affects the part 37 that light arrives the light of imageing sensor 34, and another part 36 is crossed this parallel-plate 35 by imageing sensor 34.The result of the parallel displacement that is caused by plane-parallel plate 35 as light beam 37, the objective plane 39 of light 37 that is used for being subject to the plane-parallel plate impact is more farther from imageing sensor 34 than the objective plane 38 that is used for unaffected light 36.Therefore will in two planes 38,39, see imageing sensor 34 with sharp-pointed sharpening limiting mode.Plane-parallel plate 35 can be circular, annular or any other shape.Alternatively, it can be replaced by and optical element that can realize double focusing or multi-focus imaging parallel as on-plane surface.
In further embodiment (not shown), can be designed to picture optical device 33 with nonlinear way.On the one hand can realize the higher depth of focus by " cutting is made " " customized " device for non-linear optical, it is so that subplan, and for example the plane-parallel plate 35 of Fig. 5 is unnecessary.On the other hand, device for non-linear optical can design by this way, and it has the local non-constant imaging size that outwards drops to the outside.As a result, can detect very long filoplume 92 (for example having the length that height reaches 16mm) and detect short filoplume 92 with constant high resolution with low resolution simultaneously.The distortion of this device for non-linear optical is known and can compensates with account form in the evaluation to filoplume length.
As shown in Figure 1, electro-optical yarn sensor equipment 3 avoids being subject to mechanical effect, pollution and light from the outside by sender unit cap 16 protection that is fixed to housing 11.Fig. 6 exemplary table is shown in the opticpath in the zone of measurement clearance 81, and yarn 9 passes through measurement clearance in a longitudinal direction.Each comprises transparent wall element 82,83 parts as sender unit cap 16 to measurement clearance 81 at the wall on the emitter side and the wall on receiver- side.Wall elements 82,83 allows to measure light and passes, but light source 31 and imageing sensor 34 are blocked out with measurement clearance 81.According to the present invention, wall elements 82,83 is designed to flat cover, its not relative to each other positioned parallel in order to stop the Multi reflection do not expect and produce phantom and interference effect.Wall elements 82,83 preferably relative to each other tilts by this way, observes such as the longitudinal direction along yarn, and measurement clearance 81 has from housing 11 outside tapered sections.
Be appreciated that and the invention is not restricted to embodiment as discussed above.Those skilled in the art can derive other distortion by knowledge of the present invention, and it also belongs to the theme of the present invention as limiting in independent claims.
List of reference signs
1 device
11 housings
12-15 is used for the induction element of yarn
16 sender unit caps
17 rollers lid
2 opertaing devices
21 processors
22 printed circuit board (PCB)s
3 electro-optical yarn sensor equipment
The optical axis of 30 Yarn senser equipment
31 light sources
32 illumination optics
33 image optics devices
34 imageing sensors
35 plane-parallel plates
36,37 light components
38,39 objective planes
4 transfer equipments
5 user interfaces
51 input equipments
52 output devices
6 computing machines
7 computer networks
81 measurement clearance
82,83 cover plates
9 yarns
The longitudinal axis of 90 yarns
91 yarn main bodys
92 Yarn filoplumes
93,94 half spaces
The axialy offset of a between the longitudinal axis of optical axis and yarn

Claims (3)

1. a device (1) of determining the feature of yarn (9) with photovoltaic principals comprises
Have the electro-optical yarn sensor equipment (3) be used to the measurement clearance of holding yarn (9) (81),
It is characterized in that,
Described electro-optical yarn sensor equipment (3) by two allow to measure light from described Yarn senser equipment (3) pass through described measurement clearance (81) or from described measurement clearance (81) pass through described Yarn senser equipment (3) and not relative to each other the flat cover of positioned parallel (82,83) restriction against described measurement clearance (81).
2. device according to claim 1 (1), wherein said cover plate (82,83) is the part of sender unit cap (16).
3. device according to claim 1 and 2 (1), wherein said electro-optical yarn sensor equipment (3) comprises light source (31), illumination optics (32), image optics device (33) and imageing sensor (34), and the first cover plate (82) limits described light source (31) and described illumination optics (32) against described measurement clearance (81), and the second cover plate (83) restriction described image optics device (33) and described imageing sensor (34) are against described measurement clearance (81).
CN201190000567.9U 2010-06-09 2011-06-01 Device for determining characteristics of yarn by photoelectric principle Expired - Fee Related CN203241357U (en)

Applications Claiming Priority (3)

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CH00923/10A CH703266A1 (en) 2010-06-09 2010-06-09 Device for optoelectronic determination of characteristics of yarn.
CH923/10 2010-06-09
PCT/CH2011/000130 WO2011153648A1 (en) 2010-06-09 2011-06-01 Apparatus for optoelectronic determination of features of a yarn

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CN201320539784.6U Division CN203894173U (en) 2010-06-09 2011-06-01 Device for determining characteristics of yarn by means of photoelectric principles

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CH703266A1 (en) 2011-12-15

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