CN203241219U - Wind-driven generator yaw system testing stand - Google Patents

Wind-driven generator yaw system testing stand Download PDF

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Publication number
CN203241219U
CN203241219U CN 201320035691 CN201320035691U CN203241219U CN 203241219 U CN203241219 U CN 203241219U CN 201320035691 CN201320035691 CN 201320035691 CN 201320035691 U CN201320035691 U CN 201320035691U CN 203241219 U CN203241219 U CN 203241219U
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CN
China
Prior art keywords
head
yaw
loading
driven generator
testing table
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Expired - Lifetime
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CN 201320035691
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Chinese (zh)
Inventor
魏金宝
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QINGDAO HUARUI MACHINERY CO Ltd
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QINGDAO HUARUI MACHINERY CO Ltd
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Priority to CN 201320035691 priority Critical patent/CN203241219U/en
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Publication of CN203241219U publication Critical patent/CN203241219U/en
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  • Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)

Abstract

A wind-driven generator yaw system testing stand is characterized by comprising a testing stand base, a loading cylinder base, a loading cylinder, a loading arm, a simulation tower drum, a yaw brake disc, a yaw brake assembly, yaw bearings, an original machine cabin, an anti-rotation frame and a loading disc. An original machine head is adopted. The simulation tower drum and the yaw bearings are additionally arranged. An external hydraulic station is controlled by a computer control system to generate vertical loading pressure. The loading cylinder acts on the head through a connecting plate to simulate the vertical load of the head. The anti-rotation frame restricts the rotation of the head. The head is made not to rotate during a working process while the simulation tower drum rotates. By adopting the relative movement theory, the testing stand with an innovative structure makes the head static and meanwhile makes the simulation tower drum rotate. The loading cylinder is further adopted for loading and simulating the vertical load of the head. The problem that the vertical load of a rotary head in a laboratory is unachievable is solved. The testing stand further integrates the testing of vibration, noise and friction plate wearing and the testing of a yaw motor, the yaw bearings, a lubrication system and a hydraulic system, etc. into a complete testing system. A computer is adopted for a control purpose. Experimental data and experimental curves can be acquired and processed in a timely manner and further displayed and stored. Researches on vibration, noise, the mechanical lifetime and reliability of a yaw system can be performed in a rapider and more convenient way. The performance and qualities of wind-driven generator yaw parts produced by manufactures are well documented. Furthermore, reliable technical supports for relevant departments to perform research and development and performance detection are provided.

Description

A kind of wind driven generator yaw system testing table
Technical field the utility model relates to test unit, particularly the wind driven generator yaw system testing table.
The background technology energy, environment are mankind nowadays survival and development pressing problems to be solved, wind-power electricity generation is as a kind of new forms of energy of sustainable development, not only can save conventional energy resources, and environmental contamination reduction, have preferably economic benefit and social benefit, its superiority is subject to increasing attention.
Yaw system is the requisite important component part of aerogenerator, and at present, owing to lack necessary testing equipment, the vibration of wind driven generator yaw system, noise, mechanical system life-span and integrity problem can't carry out effective Performance Detection, become the significant problem of wind power generating set design and running.Statistical data from wind energy turbine set shows, the wind power generating set of nearly 10%--20% is in the abnormal vibration of when driftage and follow extraordinary noise, propagate radius and reach several kilometers, this not only affects normal operation, the life and reliability of wind-powered electricity generation unit, and cause environmental pollution, affected wind field periphery resident's normal life.
The summary of the invention the purpose of this utility model provides a kind of wind driven generator yaw system testing table, this testing table can address the above problem, vibrations, noise, mechanical life and the reliability of yaw system are carried out more convenient, efficiently research checking, the fan yaw component capabilities quality of manufacturer production is had good grounds, and provide strong technical support for associated components research and development and Performance Detection.
The purpose of this utility model is achieved through the following technical solutions: a kind of wind driven generator yaw system testing table, it is characterized in that comprising the testing table pedestal, load the cylinder bottom seat, load cylinder, loading arm, the Tower for Simulation cylinder, yaw brake disc, the off-course brake assembly, the driftage bearing, former machine cabin, anti-pivoted frame and loading disc, adopt former machine head, increase Tower for Simulation cylinder and a cover driftage bearing, produce vertical loading pressure by computer control system control external hydraulic station, load cylinder acts on head by web joint, simulation head vertical load, anti-pivoted frame restriction head rotates, head does not turn during so that work, and the Tower for Simulation cylinder rotates.
Testing table pedestal described in the technique scheme adopts welded structure, and the above installs the driftage bearing.
Hydraulic Station described in the technique scheme is placed on outside the testing table, connects fluid pressure line, and for generation of vertical loading pressure, the start and stop of Hydraulic Station are controlled by computer control system.
The basic ideas of technique scheme are to adopt relative motion theoretical, structurally innovate, make the rotation of the static and Tower for Simulation cylinder of head, adopt the vertical load of load cylinder loading simulation head, solved the difficulty that can't realize in laboratory head rotating vertical loading.Testing table is concentrated into a complete test macro with vibration, noise and friction disc wear, yaw motor and many-sided tests such as driftage bearing, lubricating system and hydraulic system, adopt computer control, the in good time acquisition process of experimental data and empirical curve, and show storage.
The wind driven generator yaw system testing table that the utility model is succeeded in developing, have following characteristics: the head of (1) domestic initiation is fixed, the simulation load loading system of tower cylinder rotation, the real simulation actual condition greatly reduces equipment complexity, and is economic and practical.(2) adopt computer testing and control, the user is level of organization and non-standard test specification voluntarily; (3) standard Excel data recording and test report are printed; (4) TT﹠C software system advanced, complete function; (5) reduce maintenance rate, have good economic benefit.
Description of drawings Fig. 1 is structural representation of the present utility model (front elevation).
Fig. 2 is structural representation of the present utility model (side view).
Fig. 3 is TT﹠C system synoptic diagram of the present utility model.
Fig. 4 is hydraulic schematic diagram of the present utility model.
Among the figure, testing table pedestal (1), loading cylinder bottom seat (2), load cylinder (3), loading arm (4), Tower for Simulation cylinder (5), yaw brake disc (6), off-course brake assembly (7), driftage bearing (8), former machine cabin (9), anti-pivoted frame (10) and loading disc (11).
The utility model is described in further detail below in conjunction with drawings and Examples for embodiment.
Such as Fig. 1, shown in Figure 2, computer control system control external hydraulic station, produce vertical loading pressure, Hydraulic Station is connected by fluid pressure line with testing table, and load cylinder acts on head by web joint, simulation head vertical load, anti-pivoted frame restriction head rotates, so that head does not turn during work, and the Tower for Simulation cylinder rotates.
The driftage head section adopts former machine cabin, realize and blower fan 1: 1 movement effects of actual driftage and saving test space, conventional efficient is 60 times of the actual driftage of wind field blower fan, experimental verification by the yawing test platform, promote the structure of off-course brake and the formula Design of friction disc, detent baffle plate fastening bolt is analysis and the demonstration of phenomenon by experiment, changes the form of fastening bolt, and the malfunctioning problem of driftage lubricating system is verified also by experiment and is resolved.
Through test, the utility model is very efficient and convenient to the Performance Detection of yaw system Related product, and test condition adapts to all yaw system parts manufacturers, has feasibility and creativeness.Warranty test result and actual condition equivalence, reducing the problematic driftage parts of performance is applied on the wind power generating set, improve the generating efficiency of wind power generating set, design, manufacturing for large fan yaw system parts, detection and the checking means of economical and efficient are provided, design level and the product quality that improves wind-powered electricity generation unit yaw system and associated components is significant, produces good social benefit.

Claims (3)

1. wind driven generator yaw system testing table, it is characterized in that comprising the testing table pedestal, load the cylinder bottom seat, load cylinder, loading arm, the Tower for Simulation cylinder, yaw brake disc, the off-course brake assembly, the driftage bearing, former machine cabin, anti-pivoted frame and loading disc, adopt former machine head, increase Tower for Simulation cylinder and a cover driftage bearing, produce vertical loading pressure by computer control system control external hydraulic station, load cylinder acts on head by web joint, simulation head vertical load, anti-pivoted frame restriction head rotates, head does not turn during so that work, and the Tower for Simulation cylinder rotates.
2. a kind of wind driven generator yaw system testing table according to claim 1 is characterized in that: testing table pedestal employing welded structure, the above's installation driftage bearing.
3. a kind of wind driven generator yaw system testing table according to claim 1, it is characterized in that: Hydraulic Station is placed on outside the testing table, connects fluid pressure line, and for generation of vertical loading pressure, the start and stop of Hydraulic Station are controlled by computer control system.
CN 201320035691 2013-01-16 2013-01-16 Wind-driven generator yaw system testing stand Expired - Lifetime CN203241219U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320035691 CN203241219U (en) 2013-01-16 2013-01-16 Wind-driven generator yaw system testing stand

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320035691 CN203241219U (en) 2013-01-16 2013-01-16 Wind-driven generator yaw system testing stand

Publications (1)

Publication Number Publication Date
CN203241219U true CN203241219U (en) 2013-10-16

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CN 201320035691 Expired - Lifetime CN203241219U (en) 2013-01-16 2013-01-16 Wind-driven generator yaw system testing stand

Country Status (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103217279A (en) * 2013-01-16 2013-07-24 青岛华瑞丰机械有限公司 Yaw system test stand of wind driven generator
CN109269823A (en) * 2018-10-26 2019-01-25 国电联合动力技术有限公司 A kind of intelligence test platform of hydraulic braking system of wind-driven generator unit
CN111590310A (en) * 2020-05-09 2020-08-28 国电联合动力技术(连云港)有限公司 Robot assembly platform and method for wind driven generator yaw system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103217279A (en) * 2013-01-16 2013-07-24 青岛华瑞丰机械有限公司 Yaw system test stand of wind driven generator
CN109269823A (en) * 2018-10-26 2019-01-25 国电联合动力技术有限公司 A kind of intelligence test platform of hydraulic braking system of wind-driven generator unit
CN111590310A (en) * 2020-05-09 2020-08-28 国电联合动力技术(连云港)有限公司 Robot assembly platform and method for wind driven generator yaw system

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Granted publication date: 20131016

CX01 Expiry of patent term