CN203225626U - Special motor speed reducer for automobile brake test bed - Google Patents
Special motor speed reducer for automobile brake test bed Download PDFInfo
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- CN203225626U CN203225626U CN 201320242115 CN201320242115U CN203225626U CN 203225626 U CN203225626 U CN 203225626U CN 201320242115 CN201320242115 CN 201320242115 CN 201320242115 U CN201320242115 U CN 201320242115U CN 203225626 U CN203225626 U CN 203225626U
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- motor
- test bed
- automobile brake
- brake test
- deceleration device
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Abstract
The utility model discloses a special motor speed reducer for an automobile brake test bed, and belongs to the field of automobile maintenance and detection equipment. The special motor speed reducer for the automobile brake test bed specifically comprises a motor and a speed reduction device which are packaged to be a whole, and a main shaft of the motor acts as a primary transmission shaft of the speed reduction device. The special motor speed reducer for the automobile brake test bed integrates the speed reduction device and the motor into a whole, so that the overall size is reduced, which is suitable for the requirement of installation environment of the automobile brake test bed, the man shaft of the motor acts as the primary transmission shaft of the speed reduction device, a coupler between the two is omitted, output torque is increased, axial and radial run-out, lateral swinging, gear clearance and noise are small, and sealing of joint positions is good.
Description
Technical field
The utility model relates to a kind of deceleration device, belongs to automobile guarantee and checkout equipment field, especially a kind of automobile brake test bed motor special reductor.
Background technology
Estimate the safety of running car, key will be seen the braking ability (comprise brake efficiency and directional stability) of automobile when running at high speed, and automobile ABS generally uses on automobile, and purpose is exactly to improve brake efficiency and the directional stability of automobile when high speed.
Automobile brake perfrmance mainly uses drum reaction braking checkout stand to detect, brake tester is by formations such as framework (most testing stands are made one with the framework of left and right test cell), motor reducer, cylinder group, lifting device, measurement mechanisms, its measuring principle is: when car brakeing, be in wheel on the drum apparatus and can give the power of the despining direction of cylinder rotating, and this reaction force can reflect the size of braking force.
In whole device, reductor is the core component of whole test platform, each one of general left-right symmetric, can its performance good and bad directly influences the every technical indicator of brake platform (as zero error etc.) satisfy the GB requirement, and the useful life of equipment, now the reductor of each device fabrication producer use mostly is worm-gear speed reducer, it is big that this reductor has power loss, heating is high, characteristics such as the life-span is short, it is roller gear or bevel gear transmission speed reducer that part producer uses hard-tooth surface speed reducer, and motor uses 4 grades of motors, motor speed height, speed reducing ratio is big, exists the reductor overload factor little, the problem of reductor quick abrasion.
The utility model content
The technical problems to be solved in the utility model provides a kind of automobile brake test bed motor special reductor, this device is integrated motor and decelerator, and that its enclosure volume is little, output torque is high, axial-radial is beated is little, sideshake is little, gear clearance is little, noise is low, the junction good seal.
For solving the problems of the technologies described above, technical solution adopted in the utility model is: a kind of automobile brake test bed motor special reductor, comprise motor and deceleration device, it is characterized in that described motor and deceleration device are packaged as a whole, electric machine main shaft is as the one-level power transmission shaft of deceleration device.The utility model becomes one deceleration device and motor, its overall dimensions is reduced, can adapt to automobile brake test bed installation environment requirement, and electric machine main shaft is as the one-level power transmission shaft of decelerator, remove shaft coupling between the two, increased output torque.
Said structure is described further, and described deceleration device is double reduction, comprises power transmission shaft, power output shaft and reduction gearing, and described power transmission shaft and electric machine main shaft be arranged in parallel, power output shaft and the coaxial setting of electric machine main shaft.
Said structure is described further, and described reduction gearing comprises the one-level reduction gearing to right with double-reduction gear, and two pairs of gears are the helical gear transmission.Deceleration device partly is the helical gear transmission, and double reduction is compared with spur gear, can reduce rotational noise, and secondary gear is hit greatly during owing to use, therefore replaces spur gear with helical gear, increases secondary travelling gear modulus, has improved overload factor.
Said structure is described further, and described motor adopts 6-pole motor, and it mainly is made up of electric machine main shaft outside rotor and the stator that is fixed on the body, and described stator is centered around the rotor outside, and motor one side is provided with tail-hood.
Said structure is described further, and the external stability of described tail-hood has supporter.Demarcate needs in order to satisfy brake platform, the motor tail-hood is designed to band and supports, and rolling bearing units can be installed, in order to support reductor.
Said structure is described further, and the top of described body is provided with suspension ring.
The beneficial effect that adopts technique scheme to produce is: the utility model is according to instructions for use, and installation environment requires overall dimension little, and output torque is big, and motor and deceleration device are integrated; When identical the and power output of electric machine stand model was identical, 6-pole motor and four utmost point rotating speed of motor were than being 2:3, and the 6-pole motor output speed reduces.Use 6-pole motor, if the output speed of reductor is constant, the speed reducing ratio of reductor just can correspondingly dwindle 2/3 so, and the size of reductor just can correspondingly reduce.The utility model uses helical gear to replace traditional spur gear, and overall dimension remains unchanged, and output speed is constant, reduces speed reducing ratio, increases module.Keep having improved the overload factor of reductor under the constant situation of former reductor output torque, the reliability of motor reducer is improved greatly.
Description of drawings
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
Fig. 1 is generalized section of the present utility model;
Fig. 2 is contour structures schematic diagram of the present utility model;
Fig. 3 is the utility model scheme of installation;
Fig. 4 is the vertical view of Fig. 3;
Wherein: 1, the one-level reduction gearing is right, and 2, double-reduction gear is right, 3,6-pole motor, 4, power transmission shaft, 5, electric machine main shaft, 6, power output shaft, 7, suspension ring, 8, rolling bearing units, 9, transducer, 10, cylinder.
Embodiment
1 and 2 as can be known with reference to the accompanying drawings, the utility model is specifically related to a kind of automobile brake test bed motor special reductor, this device is used for guarantee and the detection of automobile, its concrete structure comprises motor and deceleration device, motor and deceleration device are packaged as a whole, and electric machine main shaft 5 is as the one-level power transmission shaft of deceleration device.Deceleration device is double reduction, comprises power transmission shaft 4, power output shaft 6 and reduction gearing, and power transmission shaft 4 be arranged power output shaft 6 and the coaxial setting of electric machine main shaft in parallel with electric machine main shaft 5.Motor in this structure adopts 6-pole motor 3, and it mainly is made up of electric machine main shaft 5 outside rotor and the stator that is fixed on the body, and stator is centered around the rotor outside, and motor one side is provided with tail-hood.
Said structure is according to instructions for use, and installation environment requires overall dimension little, and output torque is big, and motor and deceleration device are integrated; Motor in this structure adopts 6-pole motor 3, replaces four utmost point motors of original structure, and when the identical and power output of electric machine stand model was identical, 6-pole motor and four utmost point rotating speed of motor were than being 2:3, and the 6-pole motor output speed reduces.Use 6-pole motor 3, if the output speed of reductor is constant, the speed reducing ratio of reductor just can correspondingly dwindle 2/3 so, and the size of reductor just can correspondingly reduce.
The motor that the original motor reductor uses is four utmost point motors, the motor output speed is 1440 rev/mins, the 6-pole motor output speed is 960 rev/mins, and the reductor output speed to remain unchanged be 54 rev/mins, therefore the reductor speed reducing ratio is reduced to 17.78 by 26.67, thereby guarantee that the reductor output speed is constant, but the overload factor of reductor has increased; 6-pole motor is mainly that with the difference of four utmost point motors rotating speed is different, is respectively 960rpm and 1440rpm, and output torque 6-pole motor is bigger than four utmost point motors.
Existing designed motor reductor overall dimension remains unchanged, and output speed is constant, reduces speed reducing ratio, increases module.Keep having improved the overload factor of reductor under the constant situation of former reductor output torque, the reliability of motor reducer is improved greatly.Its kind has 11kw, 15kw, 18kw reductor, and the output peak torque reaches 4300N.m, 5400N.m, 6300N.m respectively; Output speed 54rpm.
Reduction gearing comprise the one-level reduction gearing to 1 and double-reduction gear 2, two pairs of gears are the helical gear transmission.Deceleration device adopts double reduction, utilizes helical gear to replace the spur gear transmission, reduces rotational noise, and secondary gear is hit greatly during owing to use, therefore increases secondary travelling gear modulus, improves overload factor.
In addition, the motor part, according to the running operating mode motor is retrofited, motor and deceleration device are that one is installed simultaneously, overload is used during motor rotation, and in order to reduce the reductor volume, motor designs according to squirrel-cage threephase asynchronous machine 6-pole motor during the design motor, reduce the gearratio of reductor, thereby reduce the deceleration device volume; Because the motor rotation operating mode is intermittent running, and is less demanding to the heat radiation of motor, during design, in order to shorten motor size, abandons the radiator portion fan design.Demarcate needs in order to satisfy brake platform, the motor tail-hood is designed to band and supports, and rolling bearing units can be installed, in order to support reductor.
The structural representation of the utility model when concrete the use, can be with reference to the accompanying drawings 3 and 4, motor reducer is fixed on the detection platform, the one end supports by rolling bearing units 8, output drives a cylinder 10 by power output shaft 6 and rotates, be arranged in parallel at two cylinders 10, formed the automobile brake detection platform, by the motor output transducer 9 is set and detects by the next automobile braking force of cylinder 10 transmission.
The utility model is used for automobile brake perfrmance and detects, and satisfies under the prerequisite of installation environment, reduces overall dimensions as far as possible, guarantees that output speed is constant, reduces speed reducing ratio, increases module.
Claims (6)
1. an automobile brake test bed motor special reductor comprises motor and deceleration device, it is characterized in that described motor and deceleration device are packaged as a whole, and electric machine main shaft (5) is as the one-level power transmission shaft of deceleration device.
2. automobile brake test bed motor special reductor according to claim 1, it is characterized in that described deceleration device is double reduction, comprise power transmission shaft (4), power output shaft (6) and reduction gearing, described power transmission shaft (4) be arranged power output shaft (6) and the coaxial setting of electric machine main shaft in parallel with electric machine main shaft (5).
3. automobile brake test bed motor special reductor according to claim 2, it is characterized in that described reduction gearing comprise the one-level reduction gearing to (1) and double-reduction gear to (2), two pairs of gears are the helical gear transmission.
4. automobile brake test bed motor special reductor according to claim 1, it is characterized in that described motor adopts 6-pole motor (3), it mainly is made up of electric machine main shaft (5) outside rotor and the stator that is fixed on the body, described stator is centered around the rotor outside, and motor one side is provided with tail-hood.
5. automobile brake test bed motor special reductor according to claim 4 is characterized in that the external stability of described tail-hood has supporter, and described supporter supports for band.
6. automobile brake test bed motor special reductor according to claim 4 is characterized in that the top of described body is provided with suspension ring (7).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201320242115 CN203225626U (en) | 2013-05-07 | 2013-05-07 | Special motor speed reducer for automobile brake test bed |
Applications Claiming Priority (1)
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CN 201320242115 CN203225626U (en) | 2013-05-07 | 2013-05-07 | Special motor speed reducer for automobile brake test bed |
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CN203225626U true CN203225626U (en) | 2013-10-02 |
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CN 201320242115 Expired - Fee Related CN203225626U (en) | 2013-05-07 | 2013-05-07 | Special motor speed reducer for automobile brake test bed |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104979946A (en) * | 2015-06-19 | 2015-10-14 | 重庆钟华机械有限责任公司 | Speed reduction box and motor one-piece system specially for electric vehicle |
CN108054872A (en) * | 2018-01-29 | 2018-05-18 | 南京迪瓦机械制造有限公司 | Permanent-magnet stepless variable-speed speed reducer |
CN108400676A (en) * | 2018-03-05 | 2018-08-14 | 重庆大学 | Secondary restraint formula decelerating motor |
CN112594333A (en) * | 2020-12-16 | 2021-04-02 | 深圳市羡鱼动力技术有限公司 | Integrated power distribution device of cooking robot |
-
2013
- 2013-05-07 CN CN 201320242115 patent/CN203225626U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104979946A (en) * | 2015-06-19 | 2015-10-14 | 重庆钟华机械有限责任公司 | Speed reduction box and motor one-piece system specially for electric vehicle |
CN108054872A (en) * | 2018-01-29 | 2018-05-18 | 南京迪瓦机械制造有限公司 | Permanent-magnet stepless variable-speed speed reducer |
CN108400676A (en) * | 2018-03-05 | 2018-08-14 | 重庆大学 | Secondary restraint formula decelerating motor |
CN108400676B (en) * | 2018-03-05 | 2020-02-07 | 重庆大学 | Two-stage constraint type speed reducing motor |
CN112594333A (en) * | 2020-12-16 | 2021-04-02 | 深圳市羡鱼动力技术有限公司 | Integrated power distribution device of cooking robot |
US11988268B2 (en) | 2020-12-16 | 2024-05-21 | Shenzhen Xianyu Power Technology Co., Ltd. | Integrated power distribution apparatus for cooking robot |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20131002 |