CN203219143U

CN203219143U - Stator winding binding mechanism

Info

Publication number: CN203219143U
Application number: CN 201320196483
Authority: CN
Inventors: 钱洪; 黄鹤
Original assignee: XIANNING FENGHUANG ELECTROMECHANICAL INDUSTRY TECHNOLOGY RESEARCH DEVELOPMENT Co Ltd
Current assignee: XIANNING FENGHUANG ELECTROMECHANICAL INDUSTRY TECHNOLOGY RESEARCH DEVELOPMENT Co Ltd
Priority date: 2013-04-18
Filing date: 2013-04-18
Publication date: 2013-09-25
Anticipated expiration: 2023-04-18

Abstract

A stator winding binding mechanism is disclosed and relates to the electromotor field. The stator winding binding mechanism comprises a base seat, a pulley wheel, a support rack, a winding binding thread cylinder, a lower lead tube, a support column, a rotary disc, a winding-equipped stator, a slide cylinder, a screw, an upper lead tube, a bearing, a food board, a return spring, a fixed column, and a reinforcing rib plate, wherein on the food board-equipped sleeve cylinder is sleeved with the support column, the upper end of the support column is sleeved with the bearing and the rotary disc, the winding-equipped stator is sleeved on the rotary disc, the foot board controls the slide cylinder to run up and down along the support column and therefore the winding-equipped stator is enabled to run up and down, a binding thread is hooked from upper and lower ends of a winding by a crochet hook to bind a groove position stator winding, the rotary disc is rotated, and the stator winding is bound repeatedly till the whole binding work is completed. The stator winding binding mechanism is advantaged by novel conception, reliable work, low manufacture cost, simple and convenient operation, and improvement of stator winding binding work efficiency. The stator winding binding mechanism is an ideal tool for binding the stator winding, and the stator winding binding mechanism can be popularized and used as a stator winding binding mechanism for an electromotor manufacturing enterprise.

Description

A kind of stator winding colligation mechanism

Technical field

The utility model relates to machine field, especially a kind of colligation mechanism of motor stator winding.

Background technology

The stator winding colligation work great majority of middle and small motor are manual operationss, and general efficient is not high, have occurred the stator winding colligation machine of fully mechanical recently on the market, efficient is very high, but because expensive, and bulky motor still had limitation, can not replace manual colligation fully.

The applicant develops " a kind of stator winding colligation mechanism ", this mechanism has the high advantage of fully mechanical stator winding colligation engine efficiency, and it is simple to have mechanically actuated operation again, the advantage of low cost, become the ideal tools of the manual colligation of stator winding, but large-scale popularization applies to motor manufacturing enterprise.

According to retrieval, domestic do not have the patent application identical with the utility model as yet.

Summary of the invention

At described above, the utility model provides a kind of high advantage of fully mechanical stator winding colligation engine efficiency that has, it is simple to have mechanically actuated operation again, the advantage of low cost, can be used as the ideal tools of the manual colligation of stator winding, but large-scale popularization applies to a kind of stator winding colligation mechanism of motor manufacturing enterprise.

The technical scheme that its technical problem that solves the utility model adopts is: as Fig. 1-shown in Figure 7, this a kind of stator winding colligation mechanism comprises base 1, pulley 2, support 3, winding binding wire tube 4, downcomer 5, pillar 6, rotating disk 7, the stator 8 of band winding, slide cartridge 9, screw 10, upper conduit 11, bearing 12, pedal 13, back-moving spring 14, fixed leg 15, strengthen gusset 16, described base 1, pillar 6, strengthen the supporter of the integrally welded formation stator winding colligation of gusset 16 mechanism, its pillar 6 is the vertical centers that are welded on base 1 of pipe, strengthens gusset 16 three of the uniform welding of the lower end of pillar 6 excircle; Described support 3 is by two vertical being welded on the base 1 of elongated plates, fix a pulley spindle in the bottom of two elongated plates, make it to constitute H shape support, at pulley spindle length center fixture pulley 2, pulley 2 can be rotated around pulley spindle, make the U-shaped breach in the upper end of two elongated plates, in order to place, to support winding binding wire tube 4; Described downcomer 5 is plastic tube, and its length is the radius of pillar 6; Described pillar 6 is pipe spares, cylindrical is done the bearing position in the top, fixedly connected with bearing 12 inner rings, at it below bearing position, convince groove by patient analysis along the cylindrical bus, the width of its guide groove and the width of pedal 13 are slidingly matched, make the length of its guide groove equal to add with the winding height of the stator 8 of winding the thickness of upper footboard 13, in pillar 6 cylindrical bottoms, made the axial line of pillar 6 and the installing hole vertical with axial line be separated by 180 ° position of guide groove, in order to downcomer 5 to be installed, pillar 6 lower end endoporus are processed into sliding surface, are slidingly matched with slide cartridge 9 lower ends; Described rotating disk 7 is the pipe spare of band disk, makes the outer ring interference fits of bearing position and bearing 12 at the disk end, and the stator inner ring of making machined surface and the stator 8 of being with winding at pipe end cylindrical is slidingly matched; Described slide cartridge 9 is pipe spare, machined surface is made in cylindrical lower end at slide cartridge 9, be slidingly matched with pillar 6 lower end endoporus, on machined surface, hold, weld pedal 13 at the axial line of crossing slide cartridge 9 and the position vertical with axial line, on slide cartridge 9 cylindrical tops, making the installing hole of the upper conduit 11 vertical with slide cartridge 9 axial lines with the same bus at pedal 13 width centers, in order to install conduit 11, more up along this bus, make screwed hole in slide cartridge 9 upper ends, in order to mounting screw 10; Described upper conduit 11 is plastic tube, and its length is greater than the radius of slide cartridge 9; Described pedal 13 is rectangular slab, and it is consistent with pillar 6 guide groove width that the one end is made, in order in the guide groove that inserts pillar 6, vertical integrally welded with slide cartridge 9, pedal 13 can drive slide cartridge 9 and slide up and down along the guide groove of pillar 6; Described back-moving spring 14 is the compression spring; Described fixed leg 15 is column, and vertical is welded on the base 1, makes the axial line of the axial line of pulley groove center line, pillar 6 of pulley 2 and fixed leg 15 in one plane, and back-moving spring 14 is sleeved on the fixed leg 15.

The beneficial effects of the utility model are: the utility model is novel, compact conformation, reliable operation, cheap, easy and simple to handle, the colligation operating efficiency that improves stator winding, becomes the ideal tools of the manual colligation of stator winding.

But the utility model large-scale popularization is used the colligation mechanism that makes motor manufacturing enterprise stator winding.

Description of drawings

Fig. 1 is overall structure schematic diagram of the present utility model.Pedal 13 is in the lower limit of guide groove among Fig. 1.

Fig. 2 is the right view of overall structure schematic diagram of the present utility model.Pedal 13 is in the upper limit of guide groove among Fig. 2.

Fig. 3, Fig. 4 are the utility model hooks binding wire colligation stator winding from the winding bottom with crochet hook action schematic diagrames.

Fig. 5, Fig. 6 are the utility model hooks binding wire colligation stator winding from winding top with crochet hook action schematic diagrames.

Fig. 7 is the ending movement schematic diagram that the utility model is finished colligation when work of an end stator winding.

Embodiment

The utility model is described in further detail to utilize drawings and Examples.

The utility model is a kind of colligation mechanism of stator winding.

As shown in Figure 1 and Figure 2, during the utility model assembling, earlier pulley 2 is installed on the pulley spindle of support 3, again two elongated plates of pulley spindle and support 3 are fixed into one, make it to constitute H shape support; Machined surface has been made in the cylindrical lower end, the upper end does to have the slide cartridge 9 of the screwed hole of the installing hole of upper conduit 11 and screw 10 to pack into from the lower end cover of pillar 6, again pedal 13 is inserted from the guide groove of pillar 6, with pedal 13 vertical being welded on the slide cartridge 9, and the installing hole center that makes pedal 13 width centers and upper conduit 11 is on same bus; Again by designing requirement, support 3, suit the fixed leg 15 of the pillar 6 of slide cartridge 9, suit upper reset spring 14 be welded on the base 1, strengthen gussets 16 three of the lower end of pillar 6 circumference uniform distribution welding; Then in the upper end of pillar 6 bearing 12 is installed, is loaded onto rotating disk 7 at bearing 12, load onto downcomer 5 below pillar 6, load onto upper conduit 11 and screw 10 above slide cartridge 9, a kind of colligation mechanism of motor stator winding assembling is so far finished.

During use, earlier the stator 8 of band winding is sleeved on the upper end of rotating disk 7, winding binding wire tube 4 is placed on the U-shaped breach of support 3, the winding binding wire is being drawn the pulley groove that passes pulley 2, pass the endoporus of downcomer 5, enter into pillar 6 inside, upwards drawing again from slide cartridge 9 endoporus and penetrate, from upper conduit 11 endoporus, pass, be wound on the screw 10; The pedal 13 that tramps with one's feet down again makes it to drop to the lower limit of guide groove, upper conduit 11 on the pedal 13 drive slide cartridges 9 drops to the lower edge of stator winding, stretch into from the bottom of winding with crochet hook again, as Fig. 3, shown in Figure 4, at this moment crochet hook is in the top of upper conduit 11, hooking binding wire with crochet hook from the winding bottom is pulled outwardly, and binding wire is enclosed within form lasso on the crochet hook, then unclamp pedal 13, pedal 13 goes back up to the upper limit of guide groove along guide groove under the effect of back-moving spring 14, upper conduit 11 on the drive slide cartridge 9 rises to the upper edge of stator winding, untie the binding wire that is wrapped on the screw 10 with pulling, at this moment crochet hook is in the below of upper conduit 11, as Fig. 5, shown in Figure 6, crochet hook is stretched into from the top of winding, hooking binding wire is pulled outwardly, until the lasso of pulling out on the crochet hook, finish a colligation circle, crochet hook one on next each hook binding wire once then finish the colligation of a stator slot position winding; Each stator winding should repeat colligation action 2-3 time when the winding colligation of starting vessel, pushing down colligation the end of a thread prevents from scattering, then rotate rotating disk 7 again, make the stator 8 of band winding rotate an angle of the v-groove, crochet hook is finished the colligation of a groove position again, rotate rotating disk 7 so continuously, pushes pedals 13, crochet hook repeats the colligation stator winding, can finish the colligation work of stator winding, when last groove position is arrived in colligation, as shown in Figure 7, should be drawn to screw 10 to the binding wire that comes out from upper conduit 11 and twine several roads, cut off then, this colligation the end of a thread of staying winding terminal is exactly terminal, colligation the end of a thread of it and initiating terminal knot together, just finish the colligation work of an end stator winding, then, stator 8 turn-overs of band winding are sleeved on the pipe end of rotating disk 7, the colligation of other end stator winding is finished, then whole stator winding colligation work is finished again.

The utility model is novel, compact conformation, reliable operation, cheap, easy and simple to handle, the colligation operating efficiency that improves stator winding, becomes the ideal tools of the manual colligation of stator winding.

Claims

1. stator winding colligation mechanism, it is characterized in that: this stator winding colligation mechanism comprises base (1), pulley (2), support (3), winding binding wire tube (4), downcomer (5), pillar (6), rotating disk (7), the stator (8) of band winding, slide cartridge (9), screw (10), upper conduit (11), bearing (12), pedal (13), back-moving spring (14), fixed leg (15), strengthen gusset (16), described base (1), pillar (6), strengthen the supporter of the integrally welded formation stator winding of gusset (16) colligation mechanism, its pillar (6) is the vertical center that is welded on base (1) of pipe, strengthens gusset (16) three of the uniform welding of the lower end excircle of pillar (6); Described support (3) is by two vertical being welded on the base (1) of elongated plates, fix a pulley spindle in the bottom of two elongated plates, make it to constitute H shape support, at pulley spindle length center fixture pulley (2), pulley (2) can be rotated around pulley spindle, make the U-shaped breach in the upper end of two elongated plates, in order to place, to support winding binding wire tube (4); Described downcomer (5) is plastic tube, and its length is the radius of pillar (6); Described pillar (6) is pipe spare, cylindrical is done the bearing position in the top, fixedly connected with bearing (12) inner ring, at it below bearing position, convince groove by patient analysis along the cylindrical bus, the width of its guide groove and the width of pedal (13) are slidingly matched, the winding height that makes the length of its guide groove equal the stator (8) with winding adds the thickness of upper footboard (13), in pillar (6) cylindrical bottom, made the axial line of pillar (6) and the installing hole vertical with axial line be separated by 180 ° position of guide groove, in order to downcomer (5) to be installed, pillar (6) lower end endoporus is processed into sliding surface, is slidingly matched with slide cartridge (9) lower end; Described rotating disk (7) is the pipe spare of band disk, makes the outer ring interference fits of bearing position and bearing (12) at the disk end, and the stator inner ring of making machined surface and the stator (8) of being with winding at pipe end cylindrical is slidingly matched; Described slide cartridge (9) is pipe spare, machined surface is made in cylindrical lower end at slide cartridge (9), be slidingly matched with pillar (6) lower end endoporus, on machined surface, hold, weld pedal (13) at the axial line of crossing slide cartridge (9) and the position vertical with axial line, on slide cartridge (9) cylindrical top, making the installing hole of the upper conduit (11) vertical with slide cartridge (9) axial line with the same bus at pedal (13) width center, in order to install conduit (11), again up along this bus, make screwed hole in slide cartridge (9) upper end, in order to mounting screw (10); Described upper conduit (11) is plastic tube, and its length is greater than the radius of slide cartridge (9); Described pedal (13) is rectangular slab, it is consistent with pillar (6) guide groove width that the one end is made, in order in the guide groove that inserts pillar (6), vertical integrally welded with slide cartridge (9), pedal (13) can drive slide cartridge (9) and slide up and down along the guide groove of pillar (6); Described back-moving spring (14) is the compression spring; Described fixed leg (15) is column, and vertical is welded on the base (1), makes the axial line of the axial line of pulley groove center line, pillar (6) of pulley (2) and fixed leg (15) in one plane, and back-moving spring (14) is sleeved on the fixed leg (15).