CN203203891U - Portable magnetic force hydraulic pressure Brinell hardness meter - Google Patents

Portable magnetic force hydraulic pressure Brinell hardness meter Download PDF

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Publication number
CN203203891U
CN203203891U CN 201320232096 CN201320232096U CN203203891U CN 203203891 U CN203203891 U CN 203203891U CN 201320232096 CN201320232096 CN 201320232096 CN 201320232096 U CN201320232096 U CN 201320232096U CN 203203891 U CN203203891 U CN 203203891U
Authority
CN
China
Prior art keywords
hydraulic pressure
magnetic force
brinell hardness
suction disc
hardness meter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201320232096
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Chinese (zh)
Inventor
张凤林
刘丽萍
王作元
吴丹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenyang Tianxing Test Instrument Co ltd
Original Assignee
TX TESTING INSTRUMENTS Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TX TESTING INSTRUMENTS Co filed Critical TX TESTING INSTRUMENTS Co
Priority to CN 201320232096 priority Critical patent/CN203203891U/en
Application granted granted Critical
Publication of CN203203891U publication Critical patent/CN203203891U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a portable magnetic force hydraulic pressure Brinell hardness meter which solves the problems that when an existing hydraulic pressure Brinell hardness meter is used for testing, a work-piece to be tested needs to be clamped between a base and a hardness measuring head, the larger work-piece can not be tested due to the limitation of the largest lifting height of the hardness measuring head, and a test force is small due to the fact that the magnetic force sucker Brinell hardness meter depends on a hand wheel and a spiral micrometer mechanism to apply force. The portable magnetic force hydraulic pressure Brinell hardness meter is characterized in that the two sides or one side of a hydraulic pressure integrated block is connected with a magnetic force sucker through a connecting plate. The portable magnetic force hydraulic pressure Brinell hardness meter has the advantages that as the magnetic force sucker structure is adopted, the hardness meter depends on the magnetic force sucker to be attracted to the surface of the tested work-piece, samples do not need to be supported, the work-piece does not need to be clamped, and test can be finished only by making contact with one side of the tested work-piece. Accordingly, Brinell hardness of steel type work-pieces of any large size can be tested. As a hydraulic pressure stress application system is adopted for stress application, the test force of 750kg-3000kg can be provided, and the requirement for testing the Brinell hardness of most large industrial parts can be met.

Description

Portable magnetic hydraulic pressure Brinell tester
Technical field
The utility model belongs to the test apparatus technical field, particularly a kind of test apparatus that hardness test is carried out in the metal surface, especially a kind of portable magnetic hydraulic pressure Brinell tester.
Background technology
Existing metal material Brinell tester is divided into desk-top Brinell tester and Portable Brinell hardness tester.Desk-top Brinell tester can only use in the laboratory, for large-scale workpiece, as heavy castings, forging and large mold steel, need or make model and carry out hardness test by sampling, can't realize on-the-spot test.In the prior art, a kind of portable hydraulic Brinell tester is arranged, US3 as mandate in 1964,129,582 patents, it is that 2 parallel screw mandrels vertically are installed on base, at 2 rhizoid bars a jacking gear of being made up of gear and gear drive is installed, the hardness measurement head of test power is provided by the hydraulic amplifier device in the jacking gear fixed installation, be hydraulic manifold block, base be positioned at the hardness measurement head under fix a sample supporting base, jacking gear can drive the hardness measurement head and prolong leading screw and move up and down, realization is to the clamping of workpiece, by the loading of back and forth pulling the power of finishing of afterburning handle.The problem that this sclerometer exists is, measured workpiece need be clamped between base and the hardness measurement head during test, so just requiring to have a position that can be held on the workpiece, in addition, owing to be subjected to the restriction of measuring head maximum lifting height, the space that is installed is limited, can not test bigger workpiece.
The application number that the applicant proposes is that 200820231921.9 patented claim discloses a kind of portable hardometer, this scleroscopic principal feature is in the supporting base both sides magnetic suction disc to be set, rely on magnetic force that sclerometer is adsorbed on the measured workpiece surface, do not need sample is carried out clamping, contact workpiece one side can realize the hardness test to large-scale workpiece, but, the problem that this sclerometer exists is, it is to rely on a handwheel and spiral micrometer mechanism to apply test power, so test power is less, maximum can only reach 187.5kg, can only use the bead pressure head of 2.5mm to measure, this small test power, the test condition that bead is measured can't satisfy the requirement of many large-scale workpiece Brinell hardness tests.
Summary of the invention
Technical problem to be solved in the utility model is, overcomes the deficiencies in the prior art and defective, and a kind of bigger test power that has is provided, and can be used for the portable magnetic hydraulic pressure Brinell tester that large-scale iron and steel class workpiece Brinell hardness detects.
The technical solution adopted in the utility model comprises magnetic suction disc, ball pressure head, hydraulic manifold block, is used for showing tensimeter, afterburning handle and the compression relief cock of test power value that described hydraulic manifold block is connected by web joint with magnetic suction disc.
Connect magnetic suction disc in the described hydraulic manifold block left and right sides by web joint.
Connect magnetic suction disc in described hydraulic manifold block one side by web joint.
Be processed with 2 integrated package attachment screw holes, 4 magnetic suction disc screw connecting holes, 2 magnetic suction disc straight pin connecting holes on the described web joint, bottom at web joint is processed with arc surface, during connection, the arc surface of the bottom processing of web joint is used for mating with integrated package lateral projections position, magnetic suction disc is connected with web joint with 2 magnetic suction disc straight pins with 4 magnetic suction disc screws, with 2 integrated package attachment screws integrated package is connected with web joint again, can forms portable magnetic hydraulic pressure Brinell tester.
Compared with prior art, the beneficial effects of the utility model are:
(1) the utility model is owing to adopt the magnetic suction disc structure, make sclerometer can rely on magnetic suction disc to be adsorbed on the measured workpiece surface, neither need workpiece is supported, do not need workpiece is carried out clamping yet, only contact measured workpiece one side and can finish test, the hardness of iron and steel class workpiece that can testing large, when test power hour, adopt one-sided magnetic suction disc sclerometer, when test power is big, adopt bilateral magnetic suction disc sclerometer, and, because magnetic suction disc is adsorbed on the measured workpiece surface securely, so can effectively improve the accuracy of hardness test.
(2) the utility model is owing to adopt the reinforcing of hydraulic amplifier system, so the test power of 750kg~3000kg can be provided, can use the big ball pressure head test of 5mm or 10mm, so just can satisfy the Brinell hardness test request of most of large scale industry parts.
Description of drawings
Fig. 1 is the front view of the utility model embodiment 1,
Fig. 2 is the left view of Fig. 1,
Fig. 3 is the A-A cut-open view of Fig. 1,
Fig. 4 is the axonometric drawing of the utility model web joint,
Fig. 5 is the front view of the utility model embodiment 2.
Among the figure:
1. magnetic suction disc,
1-1. fixed permanent magnet, 1-2. rotates permanent magnet,
2. ball pressure head, 3. hydraulic manifold block,
4. web joint,
4-1. integrated package attachment screw hole, 4-2. magnetic suction disc screw connecting hole,
4-3. magnetic suction disc straight pin connecting hole, the 4-4. arc surface,
5. tensimeter, 6. afterburning handle,
7. handle, 8. compression relief cock,
9. handle ear, 10. piston,
11. magnetic switch handle.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing.
Embodiment 1
As Fig. 1~shown in Figure 4, the utility model comprise a hydraulic manifold block 3 and about two magnetic suction discs 1, described hydraulic manifold block 3 comprises a hydraulic cylinder and the piston of installing 10 in hydraulic cylinder, be filled with hydraulic oil in hydraulic cylinder; Described magnetic suction disc 1 comprises shell and is contained in the fixed permanent magnet 1-1 in the shell and rotates permanent magnet 1-2, described hydraulic manifold block 3 with about two magnetic suction discs 1 be connected by web joint 4, since the main force part of web joint 4 with the surface of contact of integrated package 3 side circular arc boss on, so be processed with the arc surface 4-4 that mates with integrated package lateral projections position in the bottom of web joint 4, in order to guarantee that web joint is connected with the firm of magnetic suction disc 1, be processed with 4 magnetic suction disc screw connecting hole 4-2 and 2 magnetic suction disc straight pin connecting hole 4-3 at web joint 4, by 4 screws and 2 straight pins magnetic suction disc 1 and web joint 4 are linked together, be processed with 2 integrated package attachment screw hole 4-1 at web joint 4, by two integrated package attachment screws integrated package 3 and web joint 4 are linked together, about the upper surface of two magnetic suction discs 1 a handle ear 9 that connects with screw is respectively arranged, on two handle ears 9, connect a handle 7 by bolt, about 2 magnetic suction discs 1 magnetic switch spanner 11 is installed, be provided with the tensimeter 5 that is used for showing test power value that links to each other with hydraulic manifold block 3 in hydraulic manifold block 3 upper ends, be provided with the ball pressure head 2 that is connected with the piston 10 installed in the hydraulic cylinder in hydraulic manifold block 3 lower ends, on hydraulic manifold block 3 right sides afterburning handle 6 is installed, compression relief cock 8 is installed on hydraulic manifold block 3 tops.
During operation, sclerometer is placed on the plane on measured workpiece surface, pull two magnetic switch spanners 11 sclerometer firmly is adsorbed on the measured workpiece surface, pull afterburning handle 6 then on request repeatedly and apply test power, piston 10 promotes ball pressure head 2 and is pressed into surface of the work in this process, and along with hydraulic pressure rises gradually, apply the size of test power by tensimeter 5 observation post that have the demonstration of power value, keep-up pressure when reaching test power after a period of time, stir compression relief cock 8 and release pressure, magnetic switch spanner 11 is turned back initial position, sclerometer and workpiece are broken away from, and ball pressure head 2 can stay next impression at workpiece, can measure the impression mean diameter by reading microscope, by formula calculate then or table look-up and obtain ball hardness number, so far finish a hardness test.
Embodiment 2
As shown in Figure 5,2 of the utility model embodiments are passed through web joint 4 in hydraulic manifold block 3 one sides and are connected magnetic suction discs 1, upper surface at magnetic suction disc 1 connects 2 handle ears 9 with screw, on 2 handle ears 9, connect a handle 7 by bolt, at magnetic suction disc 1 magnetic switch spanner 11 is installed, be provided with the tensimeter 5 that is used for showing test power value that links to each other with hydraulic manifold block 3 in hydraulic manifold block 3 upper ends, be provided with the ball pressure head 2 that is connected with the piston 10 installed in the hydraulic cylinder in hydraulic manifold block 3 lower ends, in hydraulic manifold block 3 one sides afterburning handle 6 is installed, compression relief cock 8 is installed on hydraulic manifold block 3 tops.

Claims (4)

1. portable magnetic hydraulic pressure Brinell tester, comprise magnetic suction disc (1), ball pressure head (2), hydraulic manifold block (3), be used for showing tensimeter (5), afterburning handle (6) and the compression relief cock (8) of test power value, it is characterized in that described hydraulic manifold block (3) is connected by web joint (4) with magnetic suction disc (1).
2. according to the described portable magnetic hydraulic pressure of claim 1 Brinell tester, it is characterized in that, connect magnetic suction disc (1) in described hydraulic manifold block (3) left and right sides by web joint (4).
3. according to the described portable magnetic hydraulic pressure of claim 1 Brinell tester, it is characterized in that, connect magnetic suction disc (1) in described hydraulic manifold block (3) one sides by web joint (4).
4. according to the described portable magnetic hydraulic pressure of claim 1 Brinell tester, it is characterized in that, be processed with 2 integrated package attachment screw holes (4-1), 4 magnetic suction disc screw connecting holes (4-2), 2 magnetic suction disc straight pin connecting holes (4-3) on the described web joint (4), be processed with arc surface (4-4) in the bottom of web joint (4).
CN 201320232096 2013-05-02 2013-05-02 Portable magnetic force hydraulic pressure Brinell hardness meter Expired - Fee Related CN203203891U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320232096 CN203203891U (en) 2013-05-02 2013-05-02 Portable magnetic force hydraulic pressure Brinell hardness meter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320232096 CN203203891U (en) 2013-05-02 2013-05-02 Portable magnetic force hydraulic pressure Brinell hardness meter

Publications (1)

Publication Number Publication Date
CN203203891U true CN203203891U (en) 2013-09-18

Family

ID=49147990

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201320232096 Expired - Fee Related CN203203891U (en) 2013-05-02 2013-05-02 Portable magnetic force hydraulic pressure Brinell hardness meter

Country Status (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108871986A (en) * 2018-09-30 2018-11-23 广西玉柴机器股份有限公司 A kind of brineling auxiliary device and its measurement method
CN112378809A (en) * 2020-11-11 2021-02-19 河南中原特钢装备制造有限公司 Calibration method for indication value of chain type hydraulic Brinell hardness tester
CN113866036A (en) * 2021-10-23 2021-12-31 沈阳天星试验仪器股份有限公司 Electro-hydraulic Brinell hardness testing head and electro-hydraulic portable Brinell hardness tester

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108871986A (en) * 2018-09-30 2018-11-23 广西玉柴机器股份有限公司 A kind of brineling auxiliary device and its measurement method
CN112378809A (en) * 2020-11-11 2021-02-19 河南中原特钢装备制造有限公司 Calibration method for indication value of chain type hydraulic Brinell hardness tester
CN113866036A (en) * 2021-10-23 2021-12-31 沈阳天星试验仪器股份有限公司 Electro-hydraulic Brinell hardness testing head and electro-hydraulic portable Brinell hardness tester
CN113866036B (en) * 2021-10-23 2022-11-25 沈阳天星试验仪器股份有限公司 Electro-hydraulic Brinell hardness testing head and electro-hydraulic portable Brinell hardness tester

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: No. 17-1 Wensu street, Hunnan District, Shenyang City, Liaoning Province

Patentee after: Shenyang Tianxing Test Instrument Co.,Ltd.

Address before: 110015 No.35, Changqing street, Shenhe District, Shenyang City, Liaoning Province

Patentee before: SHENYANG TIANXING TESTING INSTRUMENTS Co.,Ltd.

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130918