CN203200331U - Zinc layer thickness adjusting device of hot-dip galvanized steel wires - Google Patents
Zinc layer thickness adjusting device of hot-dip galvanized steel wires Download PDFInfo
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- CN203200331U CN203200331U CN 201320097291 CN201320097291U CN203200331U CN 203200331 U CN203200331 U CN 203200331U CN 201320097291 CN201320097291 CN 201320097291 CN 201320097291 U CN201320097291 U CN 201320097291U CN 203200331 U CN203200331 U CN 203200331U
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- zinc
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- wire
- steel wires
- guide roller
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Abstract
The utility model provides an adjusting device for controlling the zinc layer thicknesses of hot-dip galvanized steel wires in the production process of the hot-dip galvanized steel wires and particularly relates to a zinc layer thickness adjusting device of hot-dip galvanized steel wires, wherein a wire guide roller position control device provided with two guide rails parallel to the steel wire routing direction is arranged on the pot edge of a zinc pot wire inlet, the wire guide roller position control device is arranged on the guide rails, the structure of the wire guide roller position control device is as follows: a lead screw provided with a hand wheel at one end is respectively installed at the two ends of the two parallel guide rails through supports, slide blocks are respectively arranged at the bottom parts of bearing seats at the two ends of the lead screws, the slide blocks are matched with guide rail chutes, nuts are fixedly connected at the outer ends of the bearing seats, and the lead screws are matched with the nuts. The zinc layer thickness adjusting device provided by the utility model is reasonable in structure, convenient to operate and capable of quickly adjusting according to the zinc layer thicknesses of the steel wires, rapidly increasing or decreasing the galvanized layer thicknesses of the steel wires, maintaining the liquid level of zinc in the zinc pot at a stable state and prolonging the service life of a zinc pot heating pipe.
Description
Technical field
The utility model is produced in the hot-dip galvanizing steel wire process, the setting device, particularly a kind of hot-dip galvanizing steel wire zinc coating thickness setting device of control hot-dip galvanizing steel wire zinc coating thickness.
Background technology
Hot-dip galvanizing steel wire is used very extensive in modern architecture industry, factories and miness industry, electric network reconstruction.
According to the requirement of standard GB/T/T3428-2002, the hot-galvanized steel of different size should have the zinc layer of respective thickness.
The pot galvanize operation is that steel wire is immersed in the zinc liquid, Steel Wire Surface adheres to one deck zinc makes the zinc layer become evenly bright and clean by smearing the effect of wiping away, using in the identical situation of smearing the mode of wiping away and identical take-up speed, need control zinc coating thickness by the submergence distance of control steel wire in zinc liquid.
Such as the hot-dip galvanizing steel wire production line of certain enterprise, mainly produce 60# steel, 65# steel, three kinds of high-carbon steel wires of 77MnA steel, wire gauge Φ 1.67mm～Φ 3.8mm.Be divided into 6 class according to specification Different Zinc layer thickness.When hot-dip galvanizing steel wire is produced zinc pot temperature is set to 460 ℃ and guarantees that zinc liquid possesses good flowability, steel wire enters zinc liquid after by Wire guide roller, by the zinc pressure roller steel wire is pressed in the zinc liquid again.Continuous adhesion zinc liquid and form the zinc layer in the steel wire traveling process, the thickness of zinc layer is mainly controlled by the submergence distance of control steel wire in zinc liquid.Zinc pressure roller, Wire guide roller all are can not regulating of fixing during production, only have by control zinc liquid level and control the purpose that the submergence distance of steel wire in zinc liquid reaches the control zinc coating thickness.
Summary of the invention
The purpose of this utility model is to provide a kind of hot-dip galvanizing steel wire zinc coating thickness setting device, it is rational in infrastructure, easy to operate, can carry out quick adjustment according to steel wire zinc coating thickness situation, realize fast the thickness of rising or reduction wire galvanization layer, and make zinc pot zinc liquid level keep steady state, prolong the life-span of zinc pot heating tube.
The purpose of this utility model is achieved in that a kind of hot-dip galvanizing steel wire zinc coating thickness setting device, Wire guide roller position control with two guide rails parallel with the steel wire direction of routing is being set in the pot edge of zinc pot incoming line, at guide rail the Wire guide roller position control is being set, the structure of Wire guide roller position control is for to be installed with an end with the screw mandrel of handwheel by bearing respectively on the two ends of two parallel guides, bottom in Wire guide roller two end axles bearing is arranging respectively slide block, slide block matches with guide rail sliding chute, the outer end of bearing support affixed nut, screw mandrel matches with nut.
The utility model makes the Wire guide roller on the zinc pot be changed into the form that can move forward and backward by consolidated form.In the situation that zinc pot level stability changes the purpose that the submergence distance of steel wire in zinc liquid reaches the control zinc coating thickness by the front and back position of regulating Wire guide roller.
The main improvement thes contents are as follows:
Install two guide rails that are parallel to the steel wire direction of routing additional in pot edge, zinc pot incoming line one end both sides, add screw mandrel, nut block and the control hand wheel of assembly set on the guide rail.Install the bearing support bottom at Wire guide roller two ends additional slide block, slide block is embedded on the guide rail.Bearing support is connected with nut.
Require to adjust hot-dip galvanizing steel wire zinc coating thickness setting device according to the standard zinc layer thickness during production.Only need simultaneously two rotation control hand wheels during adjusting, drive nut block and guide roller bearing support were mobile at guide rail when screw mandrel rotated thereupon, namely realized Wire guide roller moving forward and backward, reaching by changing the submergence of steel wire in zinc liquid apart from the purpose of control zinc coating thickness with respect to the zinc pot.
The positively effect that the utility model produces
(1) simplify working routine, the handwheel that only needs to rotate the dancer rools two ends can be regulated dancer rools relatively and zinc pot front and back position, realizes that the submergence distance of control steel wire in zinc liquid reaches the purpose of control zinc coating thickness.
(2) make zinc coating thickness control more accurately (tolerance range improves 30%).
(3) can according to steel wire zinc coating thickness situation quick adjustment, realize fast the thickness of rising or reduction zinc layer.
(4) make zinc pot zinc liquid level keep steady state, prolong the zinc pot heating tube life-span.
The utility model is rational in infrastructure, and is easy to operate, realized carrying out quick adjustment according to steel wire zinc coating thickness situation, realized fast the thickness of rising or reduction wire galvanization layer, and made zinc pot liquid level keep steady state, prolonged the life-span of zinc pot heating tube.
Description of drawings
Below in conjunction with accompanying drawing the utility model is further described, Fig. 1 is structural representation of the present utility model, and Fig. 2 is the main TV structure schematic diagram of Wire guide roller position control, and Fig. 3 is the plan structure schematic diagram of Fig. 2.
Embodiment
A kind of hot-dip galvanizing steel wire zinc coating thickness setting device, such as Fig. 1, Fig. 2, shown in Figure 3, Wire guide roller position control 6 with two guide rails 8 parallel with steel wire 1 direction of routing is being set in the pot edge of zinc pot 5 incoming lines, at guide rail 8 Wire guide roller position control 6 is being set, the structure of Wire guide roller position control 6 is for to be installed with an end with the screw mandrel 9 of handwheel 7 by bearing respectively on the two ends of two parallel guides 8, bottom in Wire guide roller 2 two end axles bearings 10 is arranging respectively slide block 11, slide block 11 matches with guide rail sliding chute, the outer end of bearing support 10 affixed nut 12, screw mandrel 9 matches with nut 12.The chute that arranges at guide rail 8 is dovetail-indent or T-shaped groove.Zinc liquid 3 and zinc pressure roller 4. are housed in zinc pot 5
Claims (2)
1. hot-dip galvanizing steel wire zinc coating thickness setting device, it is characterized in that: the Wire guide roller position control (6) with two guide rails (8) parallel with steel wire (1) direction of routing is being set in the pot edge of zinc pot (5) incoming line, at guide rail (8) Wire guide roller position control (6) is being set, the structure of Wire guide roller position control (6) is for to be installed with an end with the screw mandrel (9) of handwheel (7) by bearing respectively on the two ends of two parallel guides (8), in the bottom of Wire guide roller (2) two end axles bearing (10) slide block (11) is being set respectively, slide block (11) matches with guide rail sliding chute, the outer end of bearing support (10) affixed nut (12), screw mandrel (9) matches with nut (12).
2. described hot-dip galvanizing steel wire zinc coating thickness setting device according to claim 1, it is characterized in that: the chute that arranges at guide rail (8) is dovetail-indent or T-shaped groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320097291 CN203200331U (en) | 2013-03-04 | 2013-03-04 | Zinc layer thickness adjusting device of hot-dip galvanized steel wires |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320097291 CN203200331U (en) | 2013-03-04 | 2013-03-04 | Zinc layer thickness adjusting device of hot-dip galvanized steel wires |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203200331U true CN203200331U (en) | 2013-09-18 |
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ID=49144459
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320097291 Expired - Fee Related CN203200331U (en) | 2013-03-04 | 2013-03-04 | Zinc layer thickness adjusting device of hot-dip galvanized steel wires |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203200331U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106893960A (en) * | 2017-04-28 | 2017-06-27 | 无锡鑫驱机械制造有限公司 | A kind of control device of adjustable steel wire thickness |
| CN112210739A (en) * | 2020-09-02 | 2021-01-12 | 江阴华江导索有限公司 | Steel wire hot tinning equipment and process thereof |
| CN112831743A (en) * | 2021-01-06 | 2021-05-25 | 方义毫 | Automatic adjusting device for thickness of galvanized layer of steel strip |
-
2013
- 2013-03-04 CN CN 201320097291 patent/CN203200331U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106893960A (en) * | 2017-04-28 | 2017-06-27 | 无锡鑫驱机械制造有限公司 | A kind of control device of adjustable steel wire thickness |
| CN112210739A (en) * | 2020-09-02 | 2021-01-12 | 江阴华江导索有限公司 | Steel wire hot tinning equipment and process thereof |
| CN112831743A (en) * | 2021-01-06 | 2021-05-25 | 方义毫 | Automatic adjusting device for thickness of galvanized layer of steel strip |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130918 Termination date: 20140304 |