CN203196356U - Dual-effect concentration equipment applied to extraction of traditional Chinese medicinal preparation - Google Patents
Dual-effect concentration equipment applied to extraction of traditional Chinese medicinal preparation Download PDFInfo
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- CN203196356U CN203196356U CN 201320215151 CN201320215151U CN203196356U CN 203196356 U CN203196356 U CN 203196356U CN 201320215151 CN201320215151 CN 201320215151 CN 201320215151 U CN201320215151 U CN 201320215151U CN 203196356 U CN203196356 U CN 203196356U
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Abstract
The utility model discloses dual-effect concentration equipment applied to extraction of a traditional Chinese medicinal preparation. The double-effect concentration equipment mainly consists of a circular evaporation mechanism and a condenser which is connected with the circular evaporation mechanism, wherein liquid medicine inlets are formed in the circular evaporation mechanism, and a condensed water outlet is formed in the condenser; the circular evaporation mechanism is composed of a one-effect heating chamber, a one-effect evaporation chamber, a dual-effect heating chamber and a dual-effect evaporation chamber which are connected in sequence, the liquid medicine inlets are formed in the one-effect heating chamber and the dual-effect heating chamber, and the condenser is connected with the dual-effect evaporation chamber. According to the utility model, the secondary steam coming out of the one-effect evaporation chamber can be utilized as a heat source in the dual-effect heating chamber, so that the original steam consumption required by evaporating a same amount of liquid medicines in a single-effect concentrator is saved; the dual-effect concentration equipment disclosed by the utility model has the advantages that the evaporation capability is high, the speed is fast and cooling water is saved and the like, and not only has good economic benefits, but also has great social benefits for enterprises, thus being worthy of being widely popularized and used.
Description
Technical field
The utility model relates to that Chinese medicine is produced and manufacture field, specifically, is to be applied to the economic benefits and social benefits concentrator that Chinese medicine preparation extracts.
Background technology
Haplo-effect concentrator is that to be applied to the liquid evaporation of the industry such as Chinese and Western medicine light industry concentrated and receive the main technique equipment of cream, as shown in Figure 1, mainly formed by heater, evaporimeter, condenser and lime set receiver etc., it can utilize the feed liquid self-loopa and make constantly evaporation and concentrated of feed liquid, but when reality is used, but there is great energy resource consumption, is mainly manifested in two aspects: the one, in heater, be used for the steam that heat dilute solution consumes the evaporation of solution solvent; The 2nd, through the solvent steam of vaporization when again being condensed into solvent liquid in condenser needed cooling water, in its production process, the former need supply with heat, and the latter needs to take away heat, when output larger (being that evaporation capacity is larger), the heat of supplying with also can be more, and required steam is just more, and the cooling water of simultaneously required consumption is also just more, hence one can see that, in haplo-effect concentrator, the solvent steam that heated solution produces contains a large amount of heat energy, is not only utilized, also will consume a large amount of cooling waters cools off it on the contrary, thereby cause a large amount of consumption of the energy, along with China to energy-conservation pay attention to day by day, the utility model arises at the historic moment.
The utility model content
The purpose of this utility model is to provide the economic benefits and social benefits concentrator that is applied to the Chinese medicine preparation extraction, adopt the mode of economic benefits and social benefits circulating and evaporating, one effect vaporization chamber indirect steam out is used as thermal source in two effect heating clambers, not only saved the original required steam consumption of liquid that in haplo-effect concentrator, evaporates same amount, more saved the use of cooling water, advantage with energy-conserving and environment-protective suits extensively to promote the use of.
The utility model is achieved through the following technical solutions: be applied to the economic benefits and social benefits concentrator that Chinese medicine preparation extracts, mainly formed by circulating and evaporating mechanism and the condenser that links to each other with circulating and evaporating mechanism, be provided with the liquid import in circulating and evaporating mechanism, on condenser, then be provided with condensation-water drain, for improving power savings advantages, the utility model proposes the design of economic benefits and social benefits circulating and evaporating, its structure is as follows: circulating and evaporating mechanism is by an effect heating clamber that links to each other successively, one effect vaporization chamber, two effect heating clambers, two effect vaporization chambers form, an effect heating clamber is located in the liquid import, on the two effect heating clambers, condenser then is connected with two effect vaporization chambers, when reality is used, one effect vaporization chamber indirect steam out is used as thermal source in two effect heating clambers, through the science computational analysis as can be known, this structure is saved steam consumption more than 45% than haplo-effect concentrator, cooling water is more than 47%, simultaneously, also reduced the pollution to environment, not only enterprise there is good economic benefit, also have good social benefit, use is worth promoting.
For better realizing the utility model, be equipped with the demister that prevents the mist diffusion at the top of a described effect vaporization chamber, two effect vaporization chambers.
The utility model is simple in structure, and is reasonable in design, also is connected with vapour liquid separator between described two effect vaporization chambers and condenser, then is provided with in the bottom of vapour liquid separator to supply liquid to be back to two return ducts of imitating in the vaporization chambers.
Also be provided with the drop pan that receives condensed water in the bottom of described condenser, described condensation-water drain then is connected with drop pan, is provided with visor at drop pan, and when reality was used, drop pan was used for receiving condensed water, and regularly discharged by condensation-water drain.
In the utility model, described condenser is the round trip shell and tube condenser.
For better realizing said structure, all be connected with circulation pipe between a described effect heating clamber and an effect vaporization chamber, two effect heating clambers and the two effect vaporization chambers.
A described effect heating clamber, two effect heating clambers are the tube still heater with double Shell, have the effect of insulation, also are provided with the port lid that makes things convenient for tubulation to clean at its top, operate also very convenient.
A described effect vaporization chamber, two effect vaporization chambers are the double-decked insulation that is provided with visor, and visor is located at the front of container usually, and when reality was used, the person of being convenient to operation observed the evaporation situation of liquid.
According to said structure as can be known, when reality was used, for better handled easily person controls the container inner liquid medicine, the utility model was equipped with vacuum meter at a described effect vaporization chamber, two effect vaporization chambers; On a described effect vaporization chamber, two effect vaporization chambers, also be provided with thermometer, but the observation of the interior vacuum of convenient container and fluid temperature.
The utility model compared with prior art has the following advantages and beneficial effect:
(1) the utility model proposes the design of economic benefits and social benefits circulating and evaporating, one effect vaporization chamber indirect steam out is used as thermal source in two effect heating clambers, saved the original required steam consumption of liquid that in haplo-effect concentrator, evaporates same amount, have the advantages such as evaporability is large, speed is fast, be the actual evaporation of country typing concentration pan more than four times, energy consumption is compared low more than 40%.
(2) the utility model is simple in structure, the main containers such as one effect heating clamber, an effect vaporization chamber, condenser all can adopt stainless steel to be made, have good decay resistance, meet medicine and food hygiene requirement, and reach the good job specification of GMP() requirement.
(3) the utility model is reasonable in design, has proposed the designs such as port lid, visor, vacuum meter, can not only guarantee the normal operation of equipment, and its operation is also very simple etc.
(4) the utility model is the external heat circulation, and heated time is short, is suitable for the production of thermal sensitivity, many kinds material, device structure is special, and material is difficult for producing foam, even produced foam, also can force to eliminate by demister, liquid non-foam state in sealing in chamber concentrates.
(5) the utility model also has energy-saving benefit, pressing the SJN-1000 type calculates, saved 4000 tons of steam in 1 year, save electricity 60,000 degree, conserve water 8 complete tons are amounted to approximately 150,000 yuan of RMB, equipment investment can be reclaimed from energy-conservation expense, not only there is good economic benefit in enterprise, also has good social benefit, use is worth promoting.
(6) cocnentration factor of the present utility model is great, can reach 1.35, does not need the concentrated cream of receiving of caldron, has not only simplified technological process, more shortened concentration time, the liquid on the same day was disposed the same day, had reduced pollution, concentrate and do not run material, can improve and receive the cream rate, guaranteed the quality of medicine.
(7) the utility model also can improve operator's working condition, have normal operation, produce stable, easy to clean, without heavy physical labour, one people gets final product complete operation, concentrated place is without phenomenons such as run, drip, leak, improved working environment, the place health is neat, is conducive to realize carrying out production strictly in line with rules and regulations.
Description of drawings
Fig. 1 is the structural representation of haplo-effect concentrator.
Fig. 2 is structural representation of the present utility model.
1-condenser wherein, the import of 2-liquid, 3-condensation-water drain, 4-one effect heating clamber, 5-one effect vaporization chamber, 6-two effect heating clambers, 7-two effect vaporization chambers, 8-demister, 9-vapour liquid separator, 10-return duct, 11-drop pan, 12-circulation pipe, 13-port lid, 14-visor.
The specific embodiment
Below in conjunction with embodiment the utility model is described in further detail, but embodiment of the present utility model is not limited to this.
Embodiment:
Fig. 1 is the structural representation of haplo-effect concentrator in the prior art, as shown in Figure 1, this concentrator is when reality is used, there is great energy resource consumption, cost drops into also higher, be unfavorable for improving the economic benefit of enterprise, based on this situation, the utility model proposes and be applied to the economic benefits and social benefits concentrator that Chinese medicine preparation extracts, as shown in Figure 2, mainly formed by circulating and evaporating mechanism and the condenser 1 that links to each other with circulating and evaporating mechanism, be provided with liquid import 2 in circulating and evaporating mechanism, on condenser 1, then be provided with condensation-water drain 3, in its structure, the utility model proposes the design of economic benefits and social benefits circulating and evaporating, be mainly reflected in the circulating and evaporating mechanism, specifically can be summarized as follows: circulating and evaporating mechanism is by an effect heating clamber 4 that links to each other successively, one effect vaporization chamber 5, two effect heating clambers 6, two effect vaporization chambers 7 form, wherein, an effect heating clamber 4 is located in liquid import 2, on the two effect heating clambers 6,1 of condenser and two is imitated vaporization chambers 7 and is connected.For better realizing said structure, the utility model all is communicated with circulation pipe 12 between an effect heating clamber 4 and an effect vaporization chamber 5, two effect heating clambers 6 and two effect vaporization chambers 7.
The utility model can make an effect vaporization chamber 5 indirect steam out be used as thermal source in two effect heating clambers, its operation principle is as follows: after primary steam (that is: Boiler Steam) enters an effect heating clamber 4, with medicine liquid heating, simultaneously, under the effect of vacuum, spray in the effect vaporization chamber 5 from the circulation pipe 12 of being located at an effect heater top, after liquid sprays into an effect vaporization chamber 5, a part forms vaporific, and moisture content is evaporated rapidly forms indirect steam, and sends into two effect heating clambers 6; Another part formation drop that combines with moisture content is sent in the effect heating clamber 4 by the circulation pipe 12 of being located at an effect vaporization chamber 5 belows, again sprays into again an effect vaporization chamber 5 first circulations of interior realization after the heating.The indirect steam of sending in the two effect heating clambers 6 then heats to two effect liquids (that is: the liquid of sending into from the liquid entrance of being located at two effect heating clambers, 6 bottoms), in like manner forms second circulation.Through the science computational analysis as can be known, this structure is saved steam consumption more than 45% than haplo-effect concentrator, and cooling water is more than 47%, simultaneously, also reduce the pollution to environment, not only there has been good economic benefit in enterprise, also have good social benefit, use is worth promoting.
For better realizing said structure, the utility model is equipped with the demister 8 that prevents the mist diffusion at the top of an effect vaporization chamber 5, two effect vaporization chambers 7, when reality is used, can be used for separating the drop that an indirect steam of imitating vaporization chamber 5 generations is carried secretly, can effectively reduce the loss of liquid, practical.
As shown in Figure 2, the utility model also is connected with vapour liquid separator 9 between two effect vaporization chambers 7 and condenser 1, then be provided with the confession liquid in the bottom of vapour liquid separator 9 and be back to two return ducts 10 of imitating in the vaporization chambers 7, can so that the further vapor-liquid separation of double evaporation-cooling chamber indirect steam out, improve the enrichment of liquid.When reality is used, the steam that two effect vaporization chambers 7 are evaporated is after vapour liquid separator 9 enters condenser 1, be cooled to condensed water, flow in the drop pan 11, drop pan 11 is connected with condensation-water drain 3, the operator can observe by the visor 14 on the drop pan 11, can discharge to visor 1/14th 2 place at condensed water.
In the actual fabrication process, the main containers such as one effect heating clamber 4, an effect vaporization chamber 5, two effect heating clambers 6, two effect vaporization chambers 7, condenser 1, drop pan 11 all can adopt stainless steel to be made, has good decay resistance, meet medicine and food hygiene requirement, and reach the good job specification of GMP() requirement, wherein, condenser 1 is the round trip shell and tube condenser, adopts recirculated cooling water to cool off; One effect heating clamber 4, two effect heating clambers 6 are tube still heater, can realize double-layer heat insulation, also are provided with the port lid 13 that makes things convenient for tubulation to clean at its top, operate also very convenient; One effect vaporization chamber 5, two 7 of effect vaporization chambers are the double-decked insulation that is provided with visor 14, and visor 14 is located at the front of container usually, and when reality was used, the person of being convenient to operation observed the evaporation situation of liquid.For better handled easily person controls the container inner liquid medicine, the utility model is equipped with vacuum meter and thermometer at an effect vaporization chamber 5, two effect vaporization chambers 7, but the observation of the interior vacuum of convenient container and fluid temperature is used convenient.
The utility model is simple to operate, and its step can be summarized as follows: (1) opens vacuum system and recirculating cooling water system, closes condensed water elimination valve and atmospheric valve, checks to have or not the gas leakage point, and vacuum reaches more than the 0.08Mpa, then opens liquid import 2 chargings; (2) observe by visor 14, when liquid reaches the suitable location of an effect vaporization chamber 5, two effect vaporization chambers 7, open the inlet valve of an effect heating clamber primary steam, adjust pressure in 0.05～0.09Mpa scope, open the communicating valve between two effect vaporization chambers 7 and the condenser 1, collect the condensed water of condenser 1 cooling, regular discharge by drop pan 11; (3) after liquid is concentrated to certain weight proportion, close vacuum system, recirculating cooling water system, after opening atmospheric valve and destroying vacuum, open bleeder valve, start discharging and pump cream, go out cream after, again charging repeats concentration operation.During operation, the vacuum of equipment should remain on proper range, observes from visor 14, and the liquid in an effect vaporization chamber 5, the two effect vaporization chambers 7 should be the spurting ejection, otherwise the corresponding vacuum breaker of should performing fighting, gas clean-up.
The above; it only is preferred embodiment of the present utility model; be not that the utility model is done any pro forma restriction, every foundation technical spirit of the present utility model all falls within the protection domain of the present utility model any simple modification, equivalent variations that above embodiment does.
Claims (10)
1. be applied to the economic benefits and social benefits concentrator that Chinese medicine preparation extracts, mainly formed by circulating and evaporating mechanism and the condenser (1) that links to each other with circulating and evaporating mechanism, be provided with liquid import (2) in circulating and evaporating mechanism, on condenser (1), then be provided with condensation-water drain (3), it is characterized in that: circulating and evaporating mechanism is by an effect heating clamber (4) that links to each other successively, one effect vaporization chamber (5), two effect heating clambers (6), two effect vaporization chambers (7) form, an effect heating clamber (4) is located in liquid import (2), on the two effect heating clambers (6), condenser (1) then is connected with two effect vaporization chambers (7).
2. the economic benefits and social benefits concentrator that is applied to the Chinese medicine preparation extraction according to claim 1 is characterized in that: be equipped with the demister (8) that prevents the mist diffusion at a described effect vaporization chamber (5), two tops of imitating vaporization chambers (7).
3. according to claim 2ly be applied to the economic benefits and social benefits concentrator that Chinese medicine preparation extracts, it is characterized in that: between described two effect vaporization chambers (7) and condenser (1), also be connected with vapour liquid separator (9), then be provided with the confession liquid in the bottom of vapour liquid separator (9) and be back to two return ducts (10) of imitating in the vaporization chambers (7).
4. according to claim 3ly be applied to the economic benefits and social benefits concentrator that Chinese medicine preparation extracts, it is characterized in that: also be provided with the drop pan (11) that receives condensed water in the bottom of described condenser (1), described condensation-water drain (3) then is connected with drop pan (11), is provided with visor (14) at drop pan (11).
5. according to claim 4ly be applied to the economic benefits and social benefits concentrator that Chinese medicine preparation extracts, it is characterized in that: described condenser (1) is the round trip shell and tube condenser.
6. each described economic benefits and social benefits concentrator that is applied to the Chinese medicine preparation extraction is characterized in that: all be connected with circulation pipe (12) between a described effect heating clamber (4) and an effect vaporization chamber (5), two effect heating clambers (6) and the two effect vaporization chambers (7) according to claim 1～5.
7. according to claim 6ly be applied to the economic benefits and social benefits concentrator that Chinese medicine preparation extracts, it is characterized in that: a described effect heating clamber (4), two effect heating clambers (6) are the tube still heater with double Shell, also are provided with the port lid (13) that makes things convenient for tubulation to clean at its top.
8. according to claim 7ly be applied to the economic benefits and social benefits concentrator that Chinese medicine preparation extracts, it is characterized in that: a described effect vaporization chamber (5), two effect vaporization chambers (7) are the double-decked insulation that is provided with visor (14).
9. the economic benefits and social benefits concentrator that is applied to the Chinese medicine preparation extraction according to claim 8 is characterized in that: be equipped with vacuum meter at a described effect vaporization chamber (5), two effect vaporization chambers (7).
10. the economic benefits and social benefits concentrator that is applied to the Chinese medicine preparation extraction according to claim 9 is characterized in that: also be provided with thermometer on a described effect vaporization chamber (5), two effect vaporization chambers (7).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320215151 CN203196356U (en) | 2013-04-25 | 2013-04-25 | Dual-effect concentration equipment applied to extraction of traditional Chinese medicinal preparation |
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| CN 201320215151 CN203196356U (en) | 2013-04-25 | 2013-04-25 | Dual-effect concentration equipment applied to extraction of traditional Chinese medicinal preparation |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104107558A (en) * | 2014-07-15 | 2014-10-22 | 佳明新材料科技有限公司 | Multiple-effect cutting fluid evaporation equipment |
| CN104162284A (en) * | 2014-07-10 | 2014-11-26 | 江苏华泰重工装备有限公司 | Double-effect outer circulation concentration evaporator |
| CN104436724A (en) * | 2014-11-05 | 2015-03-25 | 广州市心德实业有限公司 | Traditional Chinese medicine leaching liquid MVR concentration process |
| CN104759109A (en) * | 2015-04-20 | 2015-07-08 | 温州市凯杰药机有限公司 | Double-effect concentrator |
| CN105536274A (en) * | 2015-12-11 | 2016-05-04 | 苏州泽达兴邦医药科技有限公司 | Control method for double-effect concentration process of Chinese traditional medicines |
| CN106512459A (en) * | 2016-12-16 | 2017-03-22 | 江西中医药大学 | Concentrator based on vapor thermal gain technology |
| CN107638707A (en) * | 2016-07-20 | 2018-01-30 | 同方人工环境有限公司 | One kind is with electrically driven (operated) heating-cooling double-effect pump type heat liquid medicine concentration device |
| CN110465108A (en) * | 2019-09-04 | 2019-11-19 | 江西赫柏康华制药设备有限公司 | The multi-functional extraction concentration integrated equipment of one kind and technique |
| CN112717449A (en) * | 2020-12-16 | 2021-04-30 | 上海医药集团青岛国风药业股份有限公司 | Double-effect concentration process and system and application thereof |
| CN115138089A (en) * | 2022-07-01 | 2022-10-04 | 温州龙强机械科技有限公司 | Double-effect concentrator |
-
2013
- 2013-04-25 CN CN 201320215151 patent/CN203196356U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104162284A (en) * | 2014-07-10 | 2014-11-26 | 江苏华泰重工装备有限公司 | Double-effect outer circulation concentration evaporator |
| CN104107558A (en) * | 2014-07-15 | 2014-10-22 | 佳明新材料科技有限公司 | Multiple-effect cutting fluid evaporation equipment |
| CN104436724A (en) * | 2014-11-05 | 2015-03-25 | 广州市心德实业有限公司 | Traditional Chinese medicine leaching liquid MVR concentration process |
| CN104759109A (en) * | 2015-04-20 | 2015-07-08 | 温州市凯杰药机有限公司 | Double-effect concentrator |
| CN104759109B (en) * | 2015-04-20 | 2016-04-20 | 温州市凯杰药机有限公司 | Dual-effect concentrator |
| CN105536274A (en) * | 2015-12-11 | 2016-05-04 | 苏州泽达兴邦医药科技有限公司 | Control method for double-effect concentration process of Chinese traditional medicines |
| CN107638707A (en) * | 2016-07-20 | 2018-01-30 | 同方人工环境有限公司 | One kind is with electrically driven (operated) heating-cooling double-effect pump type heat liquid medicine concentration device |
| CN106512459A (en) * | 2016-12-16 | 2017-03-22 | 江西中医药大学 | Concentrator based on vapor thermal gain technology |
| CN110465108A (en) * | 2019-09-04 | 2019-11-19 | 江西赫柏康华制药设备有限公司 | The multi-functional extraction concentration integrated equipment of one kind and technique |
| CN110465108B (en) * | 2019-09-04 | 2024-01-19 | 江西赫柏康华制药设备有限公司 | Multifunctional extraction and concentration integrated equipment and process |
| CN112717449A (en) * | 2020-12-16 | 2021-04-30 | 上海医药集团青岛国风药业股份有限公司 | Double-effect concentration process and system and application thereof |
| CN112717449B (en) * | 2020-12-16 | 2023-02-17 | 上海医药集团青岛国风药业股份有限公司 | Double-effect concentration process and system and application thereof |
| CN115138089A (en) * | 2022-07-01 | 2022-10-04 | 温州龙强机械科技有限公司 | Double-effect concentrator |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130918 Termination date: 20150425 |
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