CN203192021U - Cigarette factory RFID tobacco management system - Google Patents
Cigarette factory RFID tobacco management system Download PDFInfo
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- CN203192021U CN203192021U CN 201220557611 CN201220557611U CN203192021U CN 203192021 U CN203192021 U CN 203192021U CN 201220557611 CN201220557611 CN 201220557611 CN 201220557611 U CN201220557611 U CN 201220557611U CN 203192021 U CN203192021 U CN 203192021U
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Abstract
The utility model relates to a cigarette factory tobacco management system, particularly, a cigarette factory RFID tobacco management system. A cigarette factory includes a central node control area, a re-drying factory, an alcoholization library and a manufacturing department; TCP/IP networks are respectively arranged between the central node control area, the re-drying factory, the alcoholization library and the manufacturing department; the central node control area is provided with a PDM system, a batch management system and an RFID data acquisition system database; the re-drying factory, the alcoholization library and the manufacturing department are respectively provided with an RFID data acquisition system; the PDM system, the batch management system and the RFID data acquisition system database are connected with the RFID data acquisition systems respectively through the TCP/IP networks; and the RFID data acquisition systems adopt C/S architectures. The cigarette factory RFID tobacco management system of the utility model has the following advantages that: a radio frequency identification system is adopted as a foundation; electronic tags are selected as information carriers; and the cigarette factory RFID tobacco management system is used for tracking, utilizing and tracing tobacco lamina information of the cigarette factory.
Description
Technical field
The utility model relates to cigar mill's tobacco leaf management system.
Background technology
Cigarette industry enterprise is in order to realize functions such as raw material is checked, product back-tracing, must follow the tracks of the production information of sheet cigarette (as the processing side of sheet smoke box, date of manufacture, order of classes or grades at school, serial number, consigner, specification weight, grade code etc., if it is feasible, the physical and chemical index that can also comprise some sheet cigarettes, as moisture content etc.), also to overcome the obstacle of the information of can't transmitting by latticed form between raw material processing side (Redrying Factory) and the cigar mill simultaneously.
In order to realize this type of demand, common way was to paste a piece of paper matter label in certain of sheet smoke box in the past, to the grade code of sheet cigarette and information such as specification weight, processing side in visual form, and as literal, numeral etc., expressed, be convenient to operating personnel and check.But along with the lifting of cigarette industry enterprise production technology, the product linear velocity is more and more faster, and is also more and more higher to the requirement of robotization.Identify by human eye and check the rate request that raw material does not obviously catch up with production this moment.
China Tobacco Industry Zhejiang Co., Ltd. encodes more information in the Eleventh Five-Year Plan Hangzhou Cigarette Factory is changed places technological transformation, has designed a kind of automatically bar code system of identification that can be used for, with relevant information records on bar coded sticker.This system need carry out the subsides sign indicating number twice in relative both sides in order to guarantee that logistics is smooth and easy on the sheet smoke box.Though this system can satisfy the requirement that overhead storehouse goes out warehouse-in at present substantially, some problems are also arranged: bar-code label has wearing and tearing in the transportation; The identification difficulty may appear in rectangular sign indicating number; In the sheet nicotinic alcohol storehouse to go out to put in storage the path limited; The data volume that bar code is carried is limited; The difficulty of making an inventory of goods in a warehouse; Through long-time depositing in sheet nicotinic alcohol storehouse, desinsection, move operation such as storehouse after the integrality, sharpness etc. of bar code have to be evaluated etc.
Summary of the invention
In order to solve above-mentioned technical matters, the purpose of this utility model provides a kind of RFID of cigar mill tobacco leaf management system, adopting radio frequency identification system is the basis, select for use electronic tag as the information carrier, exploitation RFID tobacco leaf management system, be used for cigar mill's sheet cigarette information tracking, utilize, review.
In order to realize above-mentioned purpose, the utility model has adopted following technical scheme:
The RFID of cigar mill tobacco leaf management system, described cigar mill comprises the Centroid control zone, Redrying Factory, alcoholization storehouse and manufacturing department, the Centroid control zone, Redrying Factory, be respectively equipped with the TCP/IP network between alcoholization storehouse and the manufacturing department, the Centroid control zone is provided with the PDM system, batch management system and RFID data acquisition system (DAS) database, described Redrying Factory, alcoholization storehouse and manufacturing department are provided with the RFID data acquisition system (DAS) respectively, the PDM system, batch management system is connected with the RFID data acquisition system (DAS) by described TCP/IP network respectively with RFID data acquisition system (DAS) database, RFID data acquisition system adopted C/S framework, wherein:
Redrying Factory RFID data acquisition system (DAS) comprises computing machine, label machine, fixed rfid interrogator and handheld RFID read write line, computing machine is connected with the Centroid control zone by described TCP/IP network, label machine is connected with computing machine by USB interface, fixed rfid interrogator is connected with computing machine by serial ports, be used for gathering the RFID label of outbound and warehouse-in, the handheld RFID read write line is connected with computing machine by the USB Serial Port Line, is used for quality inspection;
Alcoholization storehouse RFID data acquisition system (DAS) includes computing machine, label machine, fixed rfid interrogator and handheld RFID read write line, computing machine is connected with the Centroid control zone by described TCP/IP network, label machine is connected with computing machine by USB interface, fixed rfid interrogator is connected with computing machine by serial ports, be used for gathering the RFID label of outbound and warehouse-in, the handheld RFID read write line is connected with computing machine by the USB Serial Port Line, is used for quality inspection, makes an inventory, turns over storehouse and Ku Nei operation;
Manufacturing department's RFID data acquisition system (DAS) comprises computing machine and fixed rfid interrogator, and computing machine is connected with the Centroid control zone by described TCP/IP network, and is connected with the PLC system by the PLC interface board; Fixed rfid interrogator is connected with computing machine by serial ports, gathers the RFID label of outbound and warehouse-in.
The utility model has following advantage owing to adopted above-mentioned technical scheme:
1) in the production run, need not to adjust the tobacco bale direction and come corresponding code reader position, save the artificial time of adjusting;
2) can read and write at a distance, the design of logistics circuit can be more flexible;
3) the electronic tag portability in the RFDI technology can record more tobacco bale self information than the more coded message of bar code, in order to improve the efficient of information flow;
4) the logistics information tracking can be more timely, and arranging of Tracking Recognition point can be more than bar code;
5) do not exist bar-code label paper transportation and storage time after the wearing and tearing that produce long afterwards, situation such as the handwriting is blurred, can preserve well in the cycle in whole existence of tobacco bale, and the operation of making an inventory of goods in a warehouse of providing convenience.
Description of drawings
Fig. 1 is the utility model system architecture synoptic diagram.
As the process flow diagram of Fig. 2 for printing sheet tobacco bale vanning label.
Be the warehouse-in of sheet tobacco bale vanning and the process flow diagram of outbound as Fig. 3.
Be the process flow diagram of sheet cigarette quality inspection as Fig. 4.
The process flow diagram of making an inventory for the sheet cigarette as Fig. 5.
Be the process flow diagram of sheet cigarette quality tracing as Fig. 6.
Be the process flow diagram of overhead storehouse warehouse-in and outbound as Fig. 7.
Embodiment
Below in conjunction with accompanying drawing embodiment of the present utility model is made a detailed explanation.
The RFID of cigar mill tobacco leaf management system as shown in Figure 1, described cigar mill comprises Centroid control zone 1, Redrying Factory 2, alcoholization storehouse 3 and manufacturing department 4, Centroid control zone 1, Redrying Factory 2, be respectively equipped with TCP/IP network 5 between alcoholization storehouse 3 and the manufacturing department 4, Centroid control zone 1 is provided with the PDM system, batch management system and RFID data acquisition system (DAS) database, described Redrying Factory 2, alcoholization storehouse 3 and manufacturing department 4 are respectively equipped with the RFID data acquisition system (DAS), the PDM system, batch management system is connected with the RFID data acquisition system (DAS) by described TCP/IP network 5 respectively with RFID data acquisition system (DAS) database, RFID data acquisition system adopted C/S framework, wherein:
Redrying Factory 2RFID data acquisition system (DAS) comprises computing machine, label machine, fixed rfid interrogator and handheld RFID read write line, computing machine is connected with Centroid control zone 1 by described TCP/IP network 5, be used for executive utility, label machine is connected with computing machine by USB interface, fixed rfid interrogator is connected with computing machine by serial ports, be used for gathering the RFID label of outbound and warehouse-in, the handheld RFID read write line is connected with computing machine by the USB Serial Port Line, is used for quality inspection;
Alcoholization storehouse 3RFID data acquisition system (DAS) includes computing machine, label machine, fixed rfid interrogator and handheld RFID read write line, computing machine is connected with Centroid control zone 1 by described TCP/IP network 5, be used for executive utility, label machine is connected with computing machine by USB interface, fixed rfid interrogator is connected with computing machine by serial ports, be used for gathering the RFID label of outbound and warehouse-in, the handheld RFID read write line is connected with computing machine by the USB Serial Port Line, is used for quality inspection, makes an inventory, turns over storehouse and Ku Nei operation;
Manufacturing department's 4RFID data acquisition system (DAS) comprises computing machine and fixed rfid interrogator, and computing machine is connected with Centroid control zone 1 by described TCP/IP network 5, and is connected with the PLC system by the PLC interface board; Fixed rfid interrogator is connected with computing machine by serial ports, gathers the RFID label of outbound and warehouse-in.
The tobacco leaf management method of the above-mentioned RFID of cigar mill tobacco leaf management system, this method comprises the steps:
One, Redrying Factory
1) lot data is set and produces system in Redrying Factory 2 computing machines, produce batch information, comprising: date of manufacture, production line, order of classes or grades at school, specification weight, grade code, serial number, processing side, consigner;
2) batch information passes to the RFID data acquisition system (DAS) by interface, finishes the EPC district work that information for the first time writes the RFID electronic tag by the RFID data acquisition system (DAS), and the while is at electronic tag printout surface visual information;
3) the RFID data acquisition system (DAS) reaches the information that has write with electronic tag ID number and deposits its local data base in, uploads more new lot Management System Data storehouse synchronously by interface simultaneously;
4) Redrying Factory 2 can be chosen in the detection of carrying out physical and chemical index in the sheet cigarette storehouse, and writes detected value in the electronic tag user data area that has posted on the sheet cigarette by the RFID data acquisition system (DAS); Information is carried out association store by electronic tag ID number with background data base, and new lot Management System Data storehouse more synchronously;
Two, alcoholization storehouse
When 1) the sheet cigarette is gone into outbound, data in the RFID data acquisition system (DAS) reading tag EPC district, singly check with storage bill/outbound, after receiving fully warehouse-in/outbound task, the RFID data acquisition system (DAS) will put in storage/and the outbound net result is by interface transmission batch management system;
2) can select that information such as tobacco leaf desinsection, quality inspection are carried out electronic tag in the alcoholization storehouse 3 and write, and corresponding information is write RFID data acquisition system (DAS) database, synchronously new lot Management System Data storehouse more;
Three, manufacturing department
1) produces the overhead storehouse of preceding transfer warehouse-in for enterprise, adopt the computer of PLC interface, be connected with the system in overhead storehouse, this computer connects read write line simultaneously, the smoke box label is gathered for ID number in real time, participated in the system management of overhead storehouse as overhead storehouse system identifier identifier this ID number;
2) during the outbound of overhead storehouse, read electronic tag ID number, carry out material and confirm that enter production line, its production relevant information is uploaded a batch management system;
Four, quality tracing
When producing the situation of quality tracing, by the information in batch Management System Data storehouse, trace back to sheet tobacco bale information from the quality problems appearance point by the quality control officer, carry out error analysis in conjunction with the material BOM table information in the PDM system.
Concrete method of operating and data acquisition modes are as follows.
As shown in Figure 2, print sheet tobacco bale vanning label:
1. by interface, the RFID data acquisition system (DAS) imports the label data that will print from related system;
2.RFID data acquisition system (DAS) is according to the data that import, and data are printed to the RFID label with the form of bar code, simultaneously identical data encoded, and is written in the RFID label;
3. the workman sticks on the RFID label on the sheet cigarette smoke box.
As shown in Figure 3, warehouse-in and the outbound of the vanning of sheet tobacco bale:
1. by interface, the RFID data acquisition system (DAS) will put in storage/and the data of outbound import from related system;
2. open the data acquisition program of RFID data acquisition system (DAS) at warehouse-in mouth/outbound mouth, gather the label of warehouse-in/outbound in real time;
As label through out-of-date, the data in the RFID data acquisition reading tag EPC district.By analyzing the data in the EPC district, type, the quantity of product are analyzed, and and storage bill/outbound singly check.If the product that label is represented meets the task on storage bill/outbound list, then note the kind quantity of warehouse-in; If do not meet the task on storage bill/outbound list, then report to the police;
4. after receiving whole warehouse-ins/outbound task, the RFID data acquisition system (DAS) will put in storage/and the outbound net result transmits related system by interface.
As shown in Figure 4, sheet cigarette quality inspection:
1. operating personnel use the handheld RFID read write line to read label in the sheet tobacco bale vanning;
2. manual typing quality inspection information;
3. after clicking save button, system carries out the quality inspection information of the label in the vanning of sheet tobacco bale and typing related automatically, and is stored in the database on the hand-held set;
4. after finishing whole quality inspection tasks, by the interface transmission, quality inspection information is passed to related system
As shown in Figure 5, the sheet cigarette is made an inventory:
1. operating personnel use the handheld RFID read write line to import the task of making an inventory from related system;
2. operating personnel use the handheld RFID read write line to read label in the sheet tobacco bale vanning;
3. the manual typing result that makes an inventory;
4. after clicking save button, system preserves the result who makes an inventory;
5. after finishing whole tasks of making an inventory, by the interface transmission, the information of making an inventory is passed to related system.
As shown in Figure 6, sheet cigarette quality tracing:
1. operating personnel use the handheld RFID read write line to read label in the sheet tobacco bale vanning;
2. according to the data in the label that reads, hand-held set obtains quality tracing information by wireless network from batch management system or PDM system, and is presented on the screen of hand-held set.
As shown in Figure 7, overhead storehouse warehouse-in and outbound:
1. for overhead storehouse, adopt the computer of PLC interface, be connected with the system in overhead storehouse.This computer connects read write line simultaneously, and the smoke box label is gathered in real time;
2. the system in the overhead storehouse instruction of send gathering label to the computer that the PLC interface is arranged, computer control read write line reading tag, and the label that reads returned to overhead storehouse system.
Claims (1)
1. the RFID of cigar mill tobacco leaf management system, described cigar mill comprises the Centroid control zone, Redrying Factory, alcoholization storehouse and manufacturing department, the Centroid control zone, Redrying Factory, be respectively equipped with the TCP/IP network between alcoholization storehouse and the manufacturing department, it is characterized in that: the Centroid control zone is provided with the PDM system, batch management system and RFID data acquisition system (DAS) database, described Redrying Factory, alcoholization storehouse and manufacturing department are provided with the RFID data acquisition system (DAS) respectively, the PDM system, batch management system is connected with the RFID data acquisition system (DAS) by described TCP/IP network respectively with RFID data acquisition system (DAS) database, RFID data acquisition system adopted C/S framework, wherein:
Redrying Factory RFID data acquisition system (DAS) comprises computing machine, label machine, fixed rfid interrogator and handheld RFID read write line, computing machine is connected with the Centroid control zone by described TCP/IP network, label machine is connected with computing machine by USB interface, fixed rfid interrogator is connected with computing machine by serial ports, be used for gathering the RFID label of outbound and warehouse-in, the handheld RFID read write line is connected with computing machine by the USB Serial Port Line, is used for quality inspection;
Alcoholization storehouse RFID data acquisition system (DAS) includes computing machine, label machine, fixed rfid interrogator and handheld RFID read write line, computing machine is connected with the Centroid control zone by described TCP/IP network, label machine is connected with computing machine by USB interface, fixed rfid interrogator is connected with computing machine by serial ports, be used for gathering the RFID label of outbound and warehouse-in, the handheld RFID read write line is connected with computing machine by the USB Serial Port Line, is used for quality inspection, makes an inventory, turns over storehouse and Ku Nei operation;
Manufacturing department's RFID data acquisition system (DAS) comprises computing machine and fixed rfid interrogator, and computing machine is connected with the Centroid control zone by described TCP/IP network, and is connected with the PLC system by the PLC interface board; Fixed rfid interrogator is connected with computing machine by serial ports, gathers the RFID label of outbound and warehouse-in.
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CN 201220557611 CN203192021U (en) | 2012-10-26 | 2012-10-26 | Cigarette factory RFID tobacco management system |
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CN 201220557611 CN203192021U (en) | 2012-10-26 | 2012-10-26 | Cigarette factory RFID tobacco management system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102930420A (en) * | 2012-10-26 | 2013-02-13 | 浙江中烟工业有限责任公司 | RFID (Radio Frequency Identification) tobacco leaf management system and tobacco leaf management method in tobacco factory |
CN103530752A (en) * | 2013-10-14 | 2014-01-22 | 北京中烟信息技术有限公司 | Device for loading and correlating label information on tertiary cigarette package |
CN107423991A (en) * | 2017-07-26 | 2017-12-01 | 北京云基物宇科技股份有限公司 | A kind of piece cigarette Life cycle quality tracing system and retroactive method |
-
2012
- 2012-10-26 CN CN 201220557611 patent/CN203192021U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102930420A (en) * | 2012-10-26 | 2013-02-13 | 浙江中烟工业有限责任公司 | RFID (Radio Frequency Identification) tobacco leaf management system and tobacco leaf management method in tobacco factory |
CN103530752A (en) * | 2013-10-14 | 2014-01-22 | 北京中烟信息技术有限公司 | Device for loading and correlating label information on tertiary cigarette package |
CN107423991A (en) * | 2017-07-26 | 2017-12-01 | 北京云基物宇科技股份有限公司 | A kind of piece cigarette Life cycle quality tracing system and retroactive method |
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CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130911 Termination date: 20151026 |
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EXPY | Termination of patent right or utility model |