CN203185068U - Novel net rack bolt sphere processing machine tool - Google Patents

Novel net rack bolt sphere processing machine tool Download PDF

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Publication number
CN203185068U
CN203185068U CN 201320150106 CN201320150106U CN203185068U CN 203185068 U CN203185068 U CN 203185068U CN 201320150106 CN201320150106 CN 201320150106 CN 201320150106 U CN201320150106 U CN 201320150106U CN 203185068 U CN203185068 U CN 203185068U
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China
Prior art keywords
axis
bolt
base
bolt sphere
scale
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Expired - Fee Related
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CN 201320150106
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Chinese (zh)
Inventor
周观根
赵鑫
王保胜
陈亚春
刘贵旺
陈志军
严永忠
洪芳
周志芳
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Zhejiang Southeast Space Frame Co Ltd
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Zhejiang Southeast Space Frame Co Ltd
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Priority to CN 201320150106 priority Critical patent/CN203185068U/en
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Publication of CN203185068U publication Critical patent/CN203185068U/en
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Abstract

The utility model relates to a processing machine tool, in particular to a novel net rack bolt sphere processing machine tool. A numerical control dividing device comprises a Y-axis dividing seat, wherein a left dividing plate base positioned with the left-side end is arranged at the left-side end of the Y-axis dividing seat, a right dividing plate base positioned with the right-side end is arranged at the right-side end of the Y-axis dividing seat, and an X-axis dividing chuck is arranged in the Y-axis dividing seat. Clamp strips in sliding connection with the X-axis dividing chuck are evenly distributed in the X-axis dividing chuck, bolt sphere center positioning pins in clamping connection with clamping interfaces are arranged in the clamping interfaces, the upper portions of the bolt sphere center positioning pins are provided with bolt spheres, and the bolt spheres and operating drills are distributed correspondingly. The novel net rack bolt sphere processing machine tool is compact in structure, effectively improves the processing accuracy, improves the processing efficiency and reduces the cost.

Description

A kind of machining machine and tool of novel rack bolt ball
Technical field
The utility model relates to a kind of machining machine and tool, relates in particular to a kind of machining machine and tool of novel rack bolt ball.
Background technology
It is more and more general that modern grid structure is used, and successfully applies to all kinds of large-scale museums, terminal etc., and for satisfying various moulding needs, the connection rod member of grid node is also more and more, and its requirement on machining accuracy is also more and more higher, particularly the processing of bolt sphere.
Traditional bolt sphere processing method is that engine lathe is reequiped, and knife rest is removed, and installs manual calibration frock additional, will mill, cutters such as brill, tapping are fixed on the main shaft, drives cutter by main axis rotation, and reaches the purpose of bolt sphere right in the face, boring and tapping.The method is comparatively suitable for the processing of small buildings such as ordinary plant, but for complex model, the large-scale bolt-ball net frame structure that rod member is more, its machining accuracy be cannot say for sure to demonstrate,prove, when particularly having multiple irregular angle, need repeatedly adjust the location to bolt sphere, its manual calibration deviation is bigger, to directly influence the installation quality of bolt-ball net frame, it is mainly reflected in the following aspects:
Manual calibration frock is to carry out the calibration location by the reticule on the frock, its bolt sphere angular deviation is little, this is for general factory building bolt-ball net frame, can satisfy its installation accuracy requirement, but for the large and complex structure rack, because its connection rod member is bigger, angle has nothing in common with each other, and its accumulated error is bigger, as precision processing routinely, will influence installation quality; By the bolt sphere machining machine and tool of repacking of ordinary lathe, be to take the traverse feed method for processing, add man-hour for workpiece, be difficult for observing, controlling with the relative position of cutter, can't in time find, adjust for deviations, will cause workpiece to scrap waste material; Calibration adopts Artificial Control, is subjected to artificial factor, and quality fluctuation is bigger.Each Kong Weijun need carry out three resettings, and each location is easy to generate deviation, causes the hole face to misalign, and influences the part presentation quality.
At present, the large-sized numerical control machining center also constantly is applied in the processing of some complex parts, as Gear Processing, bearing processing etc., its precision is higher, it is mainly reflected in the following aspects: general large-sized numerical control machining center all is five dimension controls (being 3+2), and its programming process is quite loaded down with trivial details but also and be not suitable for the processing of bolt sphere,, this cultural quality for operating personnel, Training and Learning require quite high, and general skilled worker can't operate at all in a short time; And the bolt sphere of labyrinth, the hole parallactic angle degree of each ball is all inequality, and this just needs a large amount of time and manpowers to remove to finish programing work, does not only raise the efficiency, and is time-consuming on the contrary; Numerical control machining center adds man-hour, overall process is automatic operation, every kind of tool feeding stroke is all set in advance, this precision for part blank just has higher requirement, and bolt sphere is to adopt the heating excellent suitability for press forming, its blank surface accuracy requires lower, and this just causes the cutter stroke too short or long easily.When stroke is too short, will cause position, hole working depth not enough, when stroke is long, cutter will be lost; Bolt sphere adds man-hour, only need three-dimensional processing (being 1+2), as adopt five dimensions of numerical control machining center to process, obviously waste one's talent on a petty job, the waste resource, and the numerical control machining center price is higher, and the expense of care and maintenance is also higher, the production cost that this has just strengthened enterprise is unfavorable for the market competition of enterprise.
In sum, improve the conventional bolt ball processing technique, but also can not pursue sophisticated equipment blindly, should proceed from the reality, in line with the principle of " high-quality and high-efficiency ", research and develop a kind of novel bolt sphere machining machine and tool.
The utility model content
The utility model mainly is to solve the deficiencies in the prior art, and a kind of compact conformation is provided, and working (machining) efficiency height, operating process be easy, can carry out 360 ° of machining machine and tools of the novel rack bolt balls of rotation arbitrarily at X and Y-axis.
Above-mentioned technical problem of the present utility model is mainly solved by following technical proposals:
A kind of machining machine and tool of novel rack bolt ball, comprise vertical knee-type milling machine, be provided with operating desk in the described vertical knee-type milling machine, the top of described operating desk is provided with operation and bores, described operating desk is provided with the numerical control scale-division device that fixes with it, described numerical control scale-division device comprises the Y-axis indexing base, what the left-hand end of described Y-axis indexing base was provided with it location mutually parts the scale base on the left side, what the right-hand end of described Y-axis indexing base was provided with it location mutually parts the scale base on the right side, be provided with the X-axis index chuck in the described Y-axis indexing base, be provided with the equally distributed card article that is slidingly connected mutually with it in the described X-axis index chuck, form the clamping mouth between described card article, be provided with the bolt sphere centralized positioning pin of phase clamping with it in the described clamping mouth, the top of described bolt sphere centralized positioning pin is provided with bolt sphere, and described bolt sphere is bored corresponding distribution with operation.
As preferably, the two side ends of described Y-axis indexing base is respectively equipped with upwardly extending Y-axis calibration ear, the described scale base that parts on the left side is located by bearing mutually with Y-axis calibration ear, described bearing and part the scale base on the left side and Y-axis calibration ear between be provided with the left bearing cover, described parting on the right side between scale base and Y-axis calibration ear located mutually by drive link, described drive link and part the scale base on the right side and Y-axis calibration ear between be provided with the right bearing cover.
As preferably, be provided with three card articles in the described X-axis index chuck, described operating desk is provided with "T"-shaped draw-in groove, describedly parts the scale base on the left side and parts scale base and "T"-shaped draw-in groove on the right side respectively by the T-shape bolt location of sliding mutually.
Have the following advantages:
By install the numerical control scale-division device additional at vertical knee-type milling machine, ideally combine the accuracy of the manually operated flexibility of milling machine and calibration numerical control, demonstrated fully effect easy and simple to handle, high-quality and high-efficiency; Programming only need be imported bolt sphere hole position X and Y-axis angle, and speed is fast, accuracy rate is high, and matches with our the processing drawing of bolt sphere; Carrying out the bolt sphere angle by the numerical control scale-division device and adjust automatically, its angle precision can reach 1 ', repetitive positioning accuracy can reach 1 ' 30 " and, satisfied the requirement on machining accuracy of all kinds of labyrinth bolt-ball net frames fully; Each self-regulating process only needs 1~2 second, has saved artificial, time widely, has improved production efficiency; By the hand-guided milling machine amount of feeding, according to the surperficial ovality of each bolt sphere blank, can carry out manual fine setting, guarantee that each position, hole processes on the bolt sphere precisely, put in place, accurately install for the scene and brought favourable guarantee; Operating personnel only need of short duration training to get final product operation on duty, and cultural quality also do not need to require too high, is adapted to most of physical labourers; Equipment cost is lower, and the care and maintenance expense is also relatively low, has reduced production cost effectively, generates profit maximization.
Therefore, the machining machine and tool of novel rack bolt ball of the present utility model, compact conformation effectively improves machining accuracy, promotes working (machining) efficiency, reduces cost.
Description of drawings
Fig. 1 is perspective view of the present utility model;
Fig. 2 is the blast structural representation of numerical control scale-division device in the utility model.
The specific embodiment
Below by embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.
Embodiment 1: as depicted in figs. 1 and 2, a kind of machining machine and tool of novel rack bolt ball, comprise vertical knee-type milling machine 1, be provided with operating desk 2 in the described vertical knee-type milling machine 1, the top of described operating desk 2 is provided with operation and bores 3, described operating desk 2 is provided with the numerical control scale-division device that fixes with it, described numerical control scale-division device comprises Y-axis indexing base 4, what the left-hand end of described Y-axis indexing base 4 was provided with it location mutually parts scale base 5 on the left side, what the right-hand end of described Y-axis indexing base 4 was provided with it location mutually parts scale base 6 on the right side, be provided with X-axis index chuck 7 in the described Y-axis indexing base 4, be provided with the equally distributed card article that is slidingly connected mutually with it 8 in the described X-axis index chuck 7,8 of described card articles form clamping mouth 9, be provided with the bolt sphere centralized positioning pin 10 of phase clamping with it in the described clamping mouth 9, the top of described bolt sphere centralized positioning pin 10 is provided with bolt sphere 11, and described bolt sphere 11 is bored 3 corresponding distributions with operation.The two side ends of described Y-axis indexing base 4 is respectively equipped with upwardly extending Y-axis calibration ear 12, the described scale base 5 that parts on the left side is located by bearing 13 mutually with Y-axis calibration ear 12, described bearing 13 and part scale base 5 on the left side and 12 in Y-axis calibration ear is provided with left bearing cover 14, described 12 in scale base 6 and the Y-axis calibration ear of parting on the right side locate mutually by drive link 15, described drive link 15 and part scale base 6 on the right side and 12 in Y-axis calibration ear is provided with right bearing and overlaps 16.Be provided with three card articles 8 in the described X-axis index chuck 7, described operating desk 2 is provided with "T"-shaped draw-in groove 17, describedly parts scale base 5 on the left side and parts scale base 6 and "T"-shaped draw-in groove 17 on the right side respectively by T-shape bolt 18 location of sliding mutually.

Claims (3)

1. the machining machine and tool of a novel rack bolt ball, it is characterized in that: comprise vertical knee-type milling machine (1), be provided with operating desk (2) in the described vertical knee-type milling machine (1), the top of described operating desk (2) is provided with operation and bores (3), described operating desk (2) is provided with the numerical control scale-division device that fixes with it, described numerical control scale-division device comprises Y-axis indexing base (4), what the left-hand end of described Y-axis indexing base (4) was provided with it location mutually parts scale base (5) on the left side, what the right-hand end of described Y-axis indexing base (4) was provided with it location mutually parts scale base (6) on the right side, be provided with X-axis index chuck (7) in the described Y-axis indexing base (4), be provided with the equally distributed card article that is slidingly connected mutually with it (8) in the described X-axis index chuck (7), form clamping mouth (9) between described card article (8), be provided with the bolt sphere centralized positioning pin (10) of phase clamping with it in the described clamping mouth (9), the top of described bolt sphere centralized positioning pin (10) is provided with bolt sphere (11), and described bolt sphere (11) is bored (3) corresponding distribution with operation.
2. the machining machine and tool of a kind of novel rack bolt ball according to claim 1, it is characterized in that: the two side ends of described Y-axis indexing base (4) is respectively equipped with upwardly extending Y-axis calibration ear (12), the described scale base (5) that parts on the left side is located by bearing (13) mutually with Y-axis calibration ear (12), described bearing (13) and part scale base (5) on the left side and Y-axis calibration ear (12) between be provided with left bearing cover (14), described parting on the right side between scale base (6) and Y-axis calibration ear (12) located mutually by drive link (15), described drive link (15) and part scale base (6) on the right side and Y-axis calibration ear (12) between be provided with right bearing cover (16).
3. the machining machine and tool of a kind of novel rack bolt ball according to claim 1 and 2, it is characterized in that: be provided with three card articles (8) in the described X-axis index chuck (7), described operating desk (2) is provided with "T"-shaped draw-in groove (17), describedly parts scale base (5) on the left side and parts scale base (6) and "T"-shaped draw-in groove (17) on the right side respectively by T-shape bolt (18) location of sliding mutually.
CN 201320150106 2013-03-29 2013-03-29 Novel net rack bolt sphere processing machine tool Expired - Fee Related CN203185068U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320150106 CN203185068U (en) 2013-03-29 2013-03-29 Novel net rack bolt sphere processing machine tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320150106 CN203185068U (en) 2013-03-29 2013-03-29 Novel net rack bolt sphere processing machine tool

Publications (1)

Publication Number Publication Date
CN203185068U true CN203185068U (en) 2013-09-11

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Application Number Title Priority Date Filing Date
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Country Status (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103213030A (en) * 2013-03-29 2013-07-24 浙江东南网架股份有限公司 Processing tool and processing method for novel net rack bolt ball
CN107571021A (en) * 2017-09-29 2018-01-12 江苏理工学院 A kind of bolt sphere hole processing equipment
CN109866059A (en) * 2018-09-18 2019-06-11 安徽玖环重工科技有限公司 Bolt ball positioning tool

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103213030A (en) * 2013-03-29 2013-07-24 浙江东南网架股份有限公司 Processing tool and processing method for novel net rack bolt ball
CN103213030B (en) * 2013-03-29 2015-09-30 浙江东南网架股份有限公司 A kind of machining machine and tool of rack bolt ball and processing method thereof
CN107571021A (en) * 2017-09-29 2018-01-12 江苏理工学院 A kind of bolt sphere hole processing equipment
CN107571021B (en) * 2017-09-29 2019-09-20 江苏理工学院 A kind of bolt sphere hole processing equipment
CN109866059A (en) * 2018-09-18 2019-06-11 安徽玖环重工科技有限公司 Bolt ball positioning tool

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Granted publication date: 20130911