CN203182469U

CN203182469U - Composite palm fiber mattress

Info

Publication number: CN203182469U
Application number: CN 201320163547
Authority: CN
Inventors: 王宏; 刘金权; 时小兵; 徐毅; 张堂庆; 李长会
Original assignee: Guizhou Daziran Technology Co Ltd
Current assignee: Nature Tech Co Ltd
Priority date: 2013-04-03
Filing date: 2013-04-03
Publication date: 2013-09-11
Anticipated expiration: 2023-04-03

Abstract

The utility model discloses a composite palm fiber mattress. The mattress is composed of surface layer units (1), skeleton layer units (2) and an interlayer unit (3) in a laminating manner, wherein the surface layer units (1) are produced in a standardization manner and arranged on the upper and lower surfaces; the skeleton layer units (2) are arranged inside the mattress; the interlayer unit (3) is arranged between the skeleton layer units (2); the skeleton layer units (2) are provided with reinforcing ribs (22) which serve as mattress skeletons and form through holes. According to the mattress disclosed by the utility model, a standardization unit at each layer can be firstly formed, and the whole mattress body can be formed by assembling each standardization unit. Thus, a streamline operation can be achieved; the production efficiency is greatly improved. Meanwhile, the mattress disclosed by the utility model is provided with the skeleton layer units with the reinforcing ribs, so that the bearing capacity and the air permeability of the mattress can be improved.

Description

A kind of compound brown fiber mattress

Technical field

The utility model relates to a kind of compound brown fiber mattress, belongs to the processing mattress technical field in the bedding.

Background technology

Palm fiber mattress is in process of production because also not sulfuration, the insufficient strength of palm fiber mattress, this moment waist takes place especially easily and discount and resemble, the qualification rate of palm fiber mattress is low, has strengthened production cost, and in the middle of the process of sulfuration, the water vapour of palm fiber mattress inside is not easy to discharge, and cure time is long, and energy resource consumption is big, the elasticity of palm fibre pad is bad, also wastes raw material.

The Chinese patent literature application number is 201110202951.3, name is called a patent application that discloses in the data of " a kind of processing method of novel palm fiber mattress and device " before the applicant, it discloses a kind of processing method and device of novel palm fiber mattress, comprise and adopt existing monofilament sheet manufacture craft to make the monofilament sheet, again the monofilament sheet is superimposed together when forming palm fiber mattress, between the levels monofilament sheet that needs are superimposed together, place ten steel pipes at least in advance, and every steel pipe is parallel to each other, and be parallel to long limit or the broadside of palm fiber mattress, then superimposed desired height and the monofilament sheet that is provided with steel pipe are transported to together and carry out thermocompression forming in the next procedure, obtain the semi-finished product palm fiber mattress after the sulfuration, through hole will namely be formed with, then at the outer surface of the semi-finished product palm fiber mattress that is formed with through hole parcel one deck bedcover in the semi-finished product palm fiber mattress.Palm fiber mattress is before sulfuration like this, steel pipe can play good supporting role to mattress, avoid the problem of bowing in the transportation, and the air-vent that utilization arranges at steel pipe in sulfidation, by the vacuum machine to vacuumizing in the steel pipe, make in the steel pipe and produce pressure differential with mattress inside, at this moment the water vapour of palm fiber mattress inside is easy to be discharged by the vacuum machine, and cure efficiency is good.Though this method is better, but because each mattress needs to place at least ten steel pipes, not only need a large amount of steel pipes in the production process, and each mattress production operation is very complicated, productivity ratio is low, is difficult to form continuous productive process, causes the mattress deadweight bigger owing to placed a large amount of steel pipes simultaneously, transportation inconvenience, and labor intensive material resources.

And mattress of the prior art is all-in-one-piece mostly, and each mattress is produced alone by thickness, lacks the technology of standardization flowing water operation, causes production efficiency very low.Therefore, existing palm fiber mattress and production method thereof still are not ideal enough.

Summary of the invention

The purpose of this utility model is, a kind of compound brown fiber mattress is provided, and makes the production of palm fiber mattress realize the streamlined operation, enhances productivity greatly, reduces manpower and materials simultaneously and expends, to overcome the deficiencies in the prior art.

For realizing the purpose of this utility model, the utility model has adopted such technical scheme:

Compound brown fiber mattress of the present utility model, it by the surface layer unit that is located at upper and lower surface of standardized production, be located at inner casing play unit and be located at superimposed composition of interlayer element between the casing play unit; Described casing play unit is provided with as the mattress skeleton and forms the reinforcement of through hole.Since be provided with reinforcement and form through hole, mattress good permeability of the present utility model, and elasticity has stronger anti-pressure ability, and can not increase the mattress deadweight.At the casing play unit rack interlayer element is set, can prevents that direct contact causes distortion between the casing play unit.In addition, surface layer unit, casing play unit and interlayer element are the Standardisation Cells of making according to mattress size design thickness and width, the thickness of each unit is 2～5cm, be advisable with 3cm, general's mattress integrated production in the past becomes the unit that forms every layer earlier of the present utility model and carries out superimposed assembling more like this, thereby formed the operation of standardization flowing water, can enhance productivity greatly.

Further, aforesaid casing play unit also is provided with buffer part, and this buffer part and aforesaid reinforcement are arranged at interval, arrange by the interval of one section reinforcement of one section buffer part, can guarantee the skeleton function of reinforcement, avoid again because of this layer that adopts reinforcement to cause fully yielding.Buffer part is slab construction, can guarantee the cohesive force between layer and the layer, improves the globality of mattress.

Further, aforesaid reinforcement is the waveform configuration of dipping and heaving, and perhaps aforesaid reinforcement is the broken line shape structure of dipping and heaving.By waveform configuration or the broken line shape structure of dipping and heaving, form support frame and form through hole, can improve the total bearing capacity of mattress, and can not increase the mattress deadweight.

In addition, the production method of this compound brown fiber mattress of the present utility model comprises the steps:

1), according to thickness and the width dimensions of surface layer unit, casing play unit and interlayer element that the standardization of monofilament sheet is hot-forming, form semi-finished product surface layer unit, casing play unit and the interlayer element of long ribbon shape thin slice standard thickness and width;

2), semi-finished product surface layer unit, casing play unit and the interlayer element with described long ribbon shape thin slice standard thickness and width vulcanizes;

3), semi-finished product surface layer unit, casing play unit and the interlayer element of the described long ribbon shape thin slice standard thickness after will vulcanizing and width carry out cementation laminated behind glue spraying or the gluing;

4), form the mattress finished product according to the product cutting of required length dimension after with cementation laminated.

As another technical scheme, in above-mentioned steps, also can be with step 2) be placed on after the step 3), namely earlier each layer unit carried out vulcanizing in integral body behind the cementation laminated.

Further, aforesaid casing play unit forms waveform or broken line shape reinforcement that the cross section is dipping and heaving thereon when adopting the monofilament sheet hot-forming.

Further, the monofilament sheet of aforesaid surface layer unit, casing play unit and interlayer element can be hot-forming respectively separately, also can be hot-forming synchronously together.

Owing to adopted the technical solution of the utility model, mattress of the present utility model can form the standard block of each layer earlier, assembling by each layer standard block can form mattress integral body again, so just can realize the streamlined operation, enhances productivity greatly.Simultaneously, mattress of the present utility model is provided with the casing play unit of band reinforcement, can improve bearing capacity and the gas permeability of mattress.Compared to existing technology, the utility model does not need in process of production within it that portion arranges steel pipe, and the mattress deadweight can not increase yet, and can improve the transport speed in the production process, uses manpower and material resources sparingly simultaneously.

Description of drawings

Fig. 1 is the palm fiber mattress structural representation;

Fig. 2 is palm fiber mattress casing play unit cutaway view;

Fig. 3 is palm fiber mattress casing play cell floor plan;

Description of reference numerals: 1-surface layer unit, 2-casing play unit, 3-interlayer element, 21-buffer part, 22-reinforcement.

The specific embodiment

The utility model is described in further detail below in conjunction with drawings and Examples.

See Fig. 1 earlier, compound brown fiber mattress of the present utility model by the surface layer unit 1 that is located at upper and lower surface of standardized production, be located at inner casing play unit 2 and be located at 3 superimposed compositions of interlayer element between the casing play unit 2; Casing play unit 2 is provided with as the mattress skeleton and forms the reinforcement 22 of through hole.

See Fig. 2, as we can see from the figure, casing play unit 2 is provided with buffer part 21, and this buffer part 21 is arranged at interval with described reinforcement 22.The both lateral sides edge of mattress buffer part 21 preferably wherein is convenient to the global shape Founder of mattress like this, inwardly at interval reinforcement 22 and buffer part 21 is set successively from both sides, has showed four reinforcements 22 and five buffer part 21 among the figure.More or less reinforcement 22 and buffer part 21 can also be set in practice, but the quantity of reinforcement 22 is more than one.And reinforcement 22 is the waveform configuration of dipping and heaving or the broken line shape structure that reinforcement 22 is dipping and heaving.The reinforcement 22 that Fig. 2 shows is waveform configurations, so relatively is easy to hot-forming.Certainly, reinforcement 22 can also be that other are convenient to hot-forming and can form the structure of through hole, as structures such as rhombus, circles.See Fig. 3, as seen from Figure 3, the through hole that reinforcement 22 forms vertically runs through casing play unit 2, therefore whole casing play unit 2 is standardized structures, can can obtain a casing play unit 2 according to the cutting of mattress length after the standard shape with monofilament sheet hot pressing growth band flake structure, in like manner surface layer unit 1 and interlayer element 3 also are same productions.

Palm fiber mattress production method of the present utility model comprises the steps:

1), according to thickness and the width dimensions of surface layer unit 1, casing play unit 2 and interlayer element 3 that the standardization of monofilament sheet is hot-forming, form semi-finished product surface layer unit 1, casing play unit 2 and the interlayer element 3 of long ribbon shape thin slice standard thickness and width;

2), semi-finished product surface layer unit 1, casing play unit 2 and the interlayer element 3 with described long ribbon shape thin slice standard thickness and width vulcanizes;

3), semi-finished product surface layer unit 1, casing play unit 2 and the interlayer element 3 of the described long ribbon shape thin slice standard thickness after will vulcanizing and width carry out cementation laminated behind glue spraying or the gluing;

Certainly, more than be concrete exemplary applications of the present utility model, the utility model also has other embodiment, and all employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop within the desired protection domain of the utility model.

Claims

1. compound brown fiber mattress is characterized in that: it by the surface layer unit (1) that is located at upper and lower surface of standardized production, be located at inner casing play unit (2) and be located at superimposed composition of interlayer element (3) between the casing play unit (2); Described casing play unit (2) is provided with as the mattress skeleton and forms the reinforcement (22) of through hole.

2. compound brown fiber mattress according to claim 1, it is characterized in that: described casing play unit (2) also is provided with buffer part (21), and this buffer part (21) is arranged at interval with described reinforcement (22).

3. compound brown fiber mattress according to claim 1 and 2, it is characterized in that: described reinforcement (22) is the waveform configuration of dipping and heaving.

4. compound brown fiber mattress according to claim 1 and 2, it is characterized in that: described reinforcement (22) is the broken line shape structure of dipping and heaving.