CN104095437A - Palm fiber mattress with reinforcing ribs and production method thereof - Google Patents
Palm fiber mattress with reinforcing ribs and production method thereof Download PDFInfo
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- CN104095437A CN104095437A CN201310114272.XA CN201310114272A CN104095437A CN 104095437 A CN104095437 A CN 104095437A CN 201310114272 A CN201310114272 A CN 201310114272A CN 104095437 A CN104095437 A CN 104095437A
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Abstract
The invention discloses a palm fiber mattress with reinforcing ribs and a production method thereof. The palm fiber mattress comprises surface layer units (1) respectively arranged on upper and lower surfaces, skeleton layer units (2) arranged in the palm fiber mattress and a sandwich unit (3) arranged between the skeleton layer units (2), and the units are obtained by standardized production and are superimposed. The skeleton layer units (2) are provided with reinforcing ribs (22) which are used as mattress skeletons and form through holes. The above standard units are prepared and then are assembled into the palm fiber mattress so that streamline operation is realized and production efficiency is greatly improved. The palm fiber mattress is provided with the skeleton layer units with the reinforcing ribs and improves mattress carrying capacity and permeability.
Description
Technical field
The present invention relates to a kind of palm fiber mattress with reinforcement and production method thereof, belong to the processing mattress technical field in bedding.
Background technology
Palm fiber mattress is in process of production due to also not sulfuration, the insufficient strength of palm fiber mattress, waist now especially easily occurs and discount and resemble, the qualification rate of palm fiber mattress is low, has strengthened production cost, and in the middle of the process of sulfuration, the water vapour of palm fiber mattress inside is not easy to discharge, and cure time is long, and energy resource consumption is large, the elasticity of palm fibre pad is bad, also wastes raw material.
Chinese patent literature application number is 201110202951.3, name is called the patent application disclosing in the data of " a kind of processing method of Novel palm fiber mattress and device " before applicant, it discloses a kind of processing method and device of Novel palm fiber mattress, comprise and adopt existing monofilament sheet manufacture craft to make monofilament sheet, again monofilament sheet is superimposed together while forming palm fiber mattress, between the levels monofilament sheet being superimposed together at needs in advance, at least place ten steel pipes, and every steel pipe is parallel to each other, and be parallel to long limit or the broadside of palm fiber mattress, then superimposed desired height the monofilament sheet that is provided with steel pipe are transported to together and in next procedure, carry out thermocompression forming, after sulfuration, obtain semi-finished product palm fiber mattress, through hole will be formed with in semi-finished product palm fiber mattress, then at the outer surface parcel one deck bedcover that is formed with the semi-finished product palm fiber mattress of through hole.Palm fiber mattress is before sulfuration like this, steel pipe can play good supporting role to mattress, avoid the problem of bowing in transportation, and the air-vent that utilization arranges on steel pipe in sulfidation, by vacuum machine to vacuumizing in steel pipe, make to produce pressure differential with mattress inside in steel pipe, at this moment the water vapour of palm fiber mattress inside is easy to be discharged by vacuum machine, and cure efficiency is good.Although this method is better, but because each mattress needs to place at least ten steel pipes, in production process, not only need a large amount of steel pipes, and each mattress production operation is very complicated, productivity ratio is low, is difficult to form continuous productive process, causes mattress deadweight larger owing to having placed a large amount of steel pipes simultaneously, transportation inconvenience, and labor intensive material resources.
And mattress of the prior art is all-in-one-piece mostly, each mattress is produced alone by thickness, lacks the technology of standardization flowing water operation, causes production efficiency very low.Therefore, existing palm fiber mattress and production method thereof or not ideal enough.
Summary of the invention
The object of the invention is to, a kind of palm fiber mattress with reinforcement and production method thereof are provided, make the production of palm fiber mattress realize streamlined operation, greatly enhance productivity, reduce manpower and materials simultaneously and expend, to overcome the deficiencies in the prior art.
For realizing object of the present invention, the present invention has adopted such technical scheme:
Palm fiber mattress with reinforcement of the present invention, it by the surface layer unit that is located at upper and lower surface of standardized production, be located at inner casing play unit and be located at superimposed composition of interlayer element between casing play unit; Described casing play unit is provided with as mattress skeleton and forms the reinforcement of through hole.Owing to being provided with reinforcement and forming through hole, mattress good permeability of the present invention, elasticity, has stronger anti-pressure ability, and can not increase mattress deadweight.In casing play unit rack sandwich establishment unit, can prevent from directly contacting and causing distortion between casing play unit.In addition, surface layer unit, casing play unit and interlayer element are the Standardisation Cells of making according to mattress size design thickness and width, the thickness of each unit is 2～5cm, with 3cm, be advisable, so mattress integrated production is in the past become to the unit that first forms every layer of the present invention and carry out again superimposed assembling, thereby formed the operation of standardization flowing water, can greatly enhance productivity.
Further, aforesaid casing play unit is also provided with buffer part, and this buffer part and aforesaid reinforcement interval are arranged, by the interval of one section of reinforcement of one section of buffer part, arranged, can guarantee the skeleton function of reinforcement, avoid again because of this layer of adopting reinforcement to cause completely yielding.Buffer part is slab construction, can guarantee cohesive force between layers, improves the globality of mattress.
Further, aforesaid reinforcement is the waveform configuration of dipping and heaving, or aforesaid reinforcement is the fold-line-shaped structure of dipping and heaving.By waveform configuration or the fold-line-shaped structure of dipping and heaving, form support frame and form through hole, can improve the total bearing capacity of mattress, and can not increase mattress deadweight.
In addition, the production method of this palm fiber mattress with reinforcement of the present invention comprises the steps:
1), according to the thickness of surface layer unit, casing play unit and interlayer element and width dimensions, the standardization of monofilament sheet is hot-forming, form semi-finished product surface layer unit, casing play unit and the interlayer element of long ribbon shape thin slice standard thickness and width;
2), semi-finished product surface layer unit, casing play unit and the interlayer element of described long ribbon shape thin slice standard thickness and width are vulcanized;
3), the described long ribbon shape thin slice standard thickness after sulfuration and semi-finished product surface layer unit, casing play unit and the interlayer element of width are carried out to cementation laminated after glue spraying or gluing;
4), according to required length dimension, the product cutting after cementation laminated is formed to mattress finished product.
As another technical scheme, in above-mentioned steps, also can be by step 2) be placed on step 3) after, first each layer of unit carried out in integral body, vulcanizing after cementation laminated.
Further, aforesaid casing play unit, when adopting monofilament sheet hot-forming, forms waveform or fold-line-shaped reinforcement that cross section is dipping and heaving thereon.
Further, the monofilament sheet of aforesaid surface layer unit, casing play unit and interlayer element can be hot-forming respectively separately, also can be synchronously hot-forming together.
Owing to having adopted technical scheme of the present invention, mattress of the present invention can first form the standard block of each layer, then can form mattress integral body by the assembling of each layer of standard block, so just can realize streamlined operation, greatly enhances productivity.Meanwhile, mattress of the present invention is provided with the casing play unit with reinforcement, can improve bearing capacity and the gas permeability of mattress.Compared to existing technology, the present invention does not need portion within it that steel pipe is set in process of production, and mattress deadweight can not increase yet, and can improve the transport speed in production process, uses manpower and material resources sparingly simultaneously.
accompanying drawing explanation
Fig. 1 is palm fiber mattress structural representation;
Fig. 2 is palm fiber mattress casing play unit cutaway view;
Fig. 3 is palm fiber mattress casing play cell floor plan;
Description of reference numerals: 1-surface layer unit, 2-casing play unit, 3-interlayer element, 21-buffer part, 22-reinforcement.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail.
First see Fig. 1, the palm fiber mattress with reinforcement of the present invention by the surface layer unit 1 that is located at upper and lower surface of standardized production, be located at inner casing play unit 2 and be located at superimposed composition of interlayer element 3 between casing play unit 2; Casing play unit 2 is provided with as mattress skeleton and forms the reinforcement 22 of through hole.
See Fig. 2, as we can see from the figure, casing play unit 2 is provided with buffer part 21, and this buffer part 21 is arranged with described reinforcement 22 intervals.The both lateral sides edge of mattress buffer part 21 preferably wherein, the global shape of being convenient to like this mattress is upright, and from both sides, inwardly interval arranges reinforcement 22 and buffer part 21 successively, has shown four reinforcements 22 and five buffer part 21 in figure.More or less reinforcement 22 and buffer part 21 can also be set in practice, but the quantity of reinforcement 22 is more than one.And reinforcement 22 is the waveform configuration of dipping and heaving or the fold-line-shaped structure that reinforcement 22 is dipping and heaving.The reinforcement 22 that Fig. 2 shows is waveform configurations, is so relatively easy to hot-forming.Certainly, reinforcement 22 can also be that other are convenient to hot-forming and can form the structure of through hole, as structures such as rhombus, circles.See Fig. 3, as seen from Figure 3, the through hole that reinforcement 22 forms longitudinally runs through casing play unit 2, therefore whole casing play unit 2 is standardized structures, can grow up with obtaining a casing play unit 2 according to the cutting of mattress length after the standard shape of flake structure with the hot pressing of monofilament sheet, in like manner surface layer unit 1 and interlayer element 3 are also same productions.
Palm fiber mattress production method of the present invention comprises the steps:
1), according to the thickness of surface layer unit 1, casing play unit 2 and interlayer element 3 and width dimensions, the standardization of monofilament sheet is hot-forming, form semi-finished product surface layer unit 1, casing play unit 2 and the interlayer element 3 of long ribbon shape thin slice standard thickness and width;
2), semi-finished product surface layer unit 1, casing play unit 2 and the interlayer element 3 of described long ribbon shape thin slice standard thickness and width are vulcanized;
3), the described long ribbon shape thin slice standard thickness after sulfuration and semi-finished product surface layer unit 1, casing play unit 2 and the interlayer element 3 of width are carried out to cementation laminated after glue spraying or gluing;
4), according to required length dimension, the product cutting after cementation laminated is formed to mattress finished product.
Certainly, be more than concrete exemplary applications of the present invention, the present invention also has other embodiment, and all employings are equal to the technical scheme of replacement or equivalent transformation formation, within all dropping on protection domain of the presently claimed invention.
Claims (7)
1. with a palm fiber mattress for reinforcement, it is characterized in that: it by the surface layer unit (1) that is located at upper and lower surface of standardized production, be located at inner casing play unit (2) and be located at superimposed composition of interlayer element (3) between casing play unit (2); Described casing play unit (2) is provided with as mattress skeleton and forms the reinforcement (22) of through hole.
2. the palm fiber mattress with reinforcement according to claim 1, is characterized in that: described casing play unit (2) is also provided with buffer part (21), and this buffer part (21) is arranged with described reinforcement (22) interval.
3. the palm fiber mattress with reinforcement according to claim 1 and 2, is characterized in that: described reinforcement (22) is the waveform configuration of dipping and heaving.
4. the palm fiber mattress with reinforcement according to claim 1 and 2, is characterized in that: described reinforcement (22) is the fold-line-shaped structure of dipping and heaving.
5. a production method for the palm fiber mattress with reinforcement claimed in claim 1, is characterized in that the method comprises the steps:
1), according to the thickness of surface layer unit (1), casing play unit (2) and interlayer element (3) and width dimensions, the standardization of monofilament sheet is hot-forming, form semi-finished product surface layer unit (1), casing play unit (2) and the interlayer element (3) of long ribbon shape thin slice standard thickness and width;
2), the semi-finished product surface layer unit (1) of described long ribbon shape thin slice standard thickness and width, casing play unit (2) and interlayer element (3) are vulcanized;
3), the described long ribbon shape thin slice standard thickness after sulfuration and semi-finished product surface layer unit (1), casing play unit (2) and the interlayer element (3) of width are carried out to cementation laminated after glue spraying or gluing;
4), according to required length dimension, the product cutting after cementation laminated is formed to mattress finished product.
6. the production method of the palm fiber mattress with reinforcement according to claim 5, is characterized in that: described casing play unit (2), when adopting monofilament sheet hot-forming, forms waveform or fold-line-shaped reinforcement that cross section is dipping and heaving thereon.
7. the production method of the palm fiber mattress with reinforcement according to claim 5, is characterized in that: the monofilament sheet of described surface layer unit (1), casing play unit (2) and interlayer element (3) can be hot-forming respectively separately, also can be synchronously hot-forming together.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310114272.XA CN104095437A (en) | 2013-04-03 | 2013-04-03 | Palm fiber mattress with reinforcing ribs and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310114272.XA CN104095437A (en) | 2013-04-03 | 2013-04-03 | Palm fiber mattress with reinforcing ribs and production method thereof |
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| CN104095437A true CN104095437A (en) | 2014-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201310114272.XA Pending CN104095437A (en) | 2013-04-03 | 2013-04-03 | Palm fiber mattress with reinforcing ribs and production method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104385690A (en) * | 2014-11-21 | 2015-03-04 | 贵州大自然科技有限公司 | Plant-fiber elastic material with stiffening ribs |
| CN112568654A (en) * | 2020-12-21 | 2021-03-30 | 德魁智能装备(苏州)有限公司 | Automatic assembly production process for spring mattress |
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| CN201346051Y (en) * | 2008-12-19 | 2009-11-18 | 南方汇通股份有限公司 | Reinforced Thin Fiber Mat |
| US20100223730A1 (en) * | 2008-10-03 | 2010-09-09 | Edizone, Llc | Cushions comprising core structures having joiner ribs and related methods |
| CN201806329U (en) * | 2010-07-23 | 2011-04-27 | 苏州诺伊曼实业有限公司 | Spring-free mattress |
| JP2011240759A (en) * | 2010-05-17 | 2011-12-01 | Toyota Boshoku Corp | Seat back structure for vehicle seat |
| CN202088551U (en) * | 2011-04-13 | 2011-12-28 | 上海菲康垫子制品厂 | Cooling and heating dual-purpose cushion |
| CN202312370U (en) * | 2011-11-17 | 2012-07-11 | 贵州大自然科技有限公司 | Bamboo sheet and plant fiber bed mattress |
| JP2012170734A (en) * | 2011-02-23 | 2012-09-10 | Hidamari Company:Kk | Core material for correcting and guiding trunk and mattress using the same |
| CN102887474A (en) * | 2011-07-20 | 2013-01-23 | 贵州大自然科技有限公司 | Machining method and device of novel palm fiber mattress |
| CN202740288U (en) * | 2012-08-03 | 2013-02-20 | 张黎华 | Special-purpose bed sheet of anti-bedsore mattress |
| CN203182469U (en) * | 2013-04-03 | 2013-09-11 | 贵州大自然科技有限公司 | Composite palm fiber mattress |
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2013
- 2013-04-03 CN CN201310114272.XA patent/CN104095437A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100223730A1 (en) * | 2008-10-03 | 2010-09-09 | Edizone, Llc | Cushions comprising core structures having joiner ribs and related methods |
| CN201346051Y (en) * | 2008-12-19 | 2009-11-18 | 南方汇通股份有限公司 | Reinforced Thin Fiber Mat |
| JP2011240759A (en) * | 2010-05-17 | 2011-12-01 | Toyota Boshoku Corp | Seat back structure for vehicle seat |
| CN201806329U (en) * | 2010-07-23 | 2011-04-27 | 苏州诺伊曼实业有限公司 | Spring-free mattress |
| JP2012170734A (en) * | 2011-02-23 | 2012-09-10 | Hidamari Company:Kk | Core material for correcting and guiding trunk and mattress using the same |
| CN202088551U (en) * | 2011-04-13 | 2011-12-28 | 上海菲康垫子制品厂 | Cooling and heating dual-purpose cushion |
| CN102887474A (en) * | 2011-07-20 | 2013-01-23 | 贵州大自然科技有限公司 | Machining method and device of novel palm fiber mattress |
| CN202312370U (en) * | 2011-11-17 | 2012-07-11 | 贵州大自然科技有限公司 | Bamboo sheet and plant fiber bed mattress |
| CN202740288U (en) * | 2012-08-03 | 2013-02-20 | 张黎华 | Special-purpose bed sheet of anti-bedsore mattress |
| CN203182469U (en) * | 2013-04-03 | 2013-09-11 | 贵州大自然科技有限公司 | Composite palm fiber mattress |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104385690A (en) * | 2014-11-21 | 2015-03-04 | 贵州大自然科技有限公司 | Plant-fiber elastic material with stiffening ribs |
| CN112568654A (en) * | 2020-12-21 | 2021-03-30 | 德魁智能装备(苏州)有限公司 | Automatic assembly production process for spring mattress |
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| CB02 | Change of applicant information |
Address after: 550017 Guiyang, Baiyun District, Guizhou, Sichuan East Road, No. 777 Applicant after: GUIZHOU DAZIRAN SCIENCE & TECHNOLOGY CO., LTD. Address before: Baiyun District of Guizhou province 550017 Abdullah camp in Guiyang City Applicant before: Guizhou Daziran Technology Co., Ltd. |
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Application publication date: 20141015 |