CN203167969U

CN203167969U - Automatic pickle producing device

Info

Publication number: CN203167969U
Application number: CN201320052809XU
Authority: CN
Inventors: 姚建才; 孙志栋; 陈权辉
Original assignee: YUYAO EYAOHUANG FOOD CO Ltd; Ningbo Tongqianqiao Food & Vegetable Co Ltd
Current assignee: YUYAO EYAOHUANG FOOD CO Ltd; Ningbo Tongqianqiao Food & Vegetable Co Ltd
Priority date: 2013-01-31
Filing date: 2013-01-31
Publication date: 2013-09-04
Anticipated expiration: 2023-01-31

Abstract

The utility model discloses an automatic pickle producing device. The automatic pickle producing device comprises a desalting device, a dewatering device, a stirring machine and a packaging machine which are sequentially distributed to form a production line and are connected by a conveying device; and the automatic pickle producing device is characterized in that the stirring machine comprises a supporting base, and a stirring barrel which is positioned above the supporting base and is provided with openings at the two ends; spiral rib bodies are distributed on the inner side wall of the stirring barrel; the stirring barrel comprises a front end with a feed port and a back end with a discharge port; the front end of the stirring barrel is higher than the back end thereof; a cover plate is connected and fixed with the discharge port; and a gap is formed between the discharge port and the cover plate. The transversely rotating stirring barrel is arranged, the spiral rib bodies are arranged inside the stirring barrel, and pickles move from the front end of the stirring barrel to the back end thereof and are fully stirred with seasonings, so that the stirring efficiency is high and the stirred pickles are loose and uniform.

Description

A kind of automation catsup and pickled vegetables process units

Technical field

The utility model relates to a kind of production equipment of catsup and pickled vegetables, especially a kind of catsup and pickled vegetables automatic production device of inner wrapping.

Background technology

In the catsup and pickled vegetables food service industry, need the catsup and pickled vegetables that to pickle such as soy preserved radish, potherb mustard, hot pickled mustard tube etc. to do further processing sometimes, to make the inner wrapping product of being convenient to sell.The catsup and pickled vegetables that adopt manual type to pickle carry out then being encapsulated in the little food pack and sealing as deep processings such as desalination, dehydration, stirrings more at present.Such mode not only labour intensity is big, and efficiency is low, and owing to catsup and pickled vegetables in the production process contacts with operating personnel continually, easily catsup and pickled vegetables is produced secondary pollution, health poor reliability.

For this reason, also developed the catsup and pickled vegetables production equipment of automation, number be the disclosed a kind of small packages of salted vegetables automated production equipment of Chinese patent of CN101912098B as Granted publication, comprise the cutting machine, desalter, dewater unit, mixer, automatic packaging machine, sterilizing unit, cooling device, air-dry apparatus, spreading for cooling device, the automatic boxing machine that are streamline and set successively.This production equipment automatic charging, automatic gauge, packing, sterilization have automatically reduced the intervention of hand labor as far as possible, have avoided microbiological indicator rising hidden danger, have guaranteed food quality.

Yet in the above-mentioned patent documentation and the concrete structure of unexposed employed various devices, and this area mixer commonly used mostly is vertical type ground, need artificial auxiliary interpolation to prepare the amount of catsup and pickled vegetables raw material and auxiliary material in advance, having stirred the back from the lower end discharging, number be that the disclosed a kind of double helix of Chinese patent of CN201045851Y measures the spice machine as Granted publication.Yet the blanking in whipping process of this spice machine is very fast, and it is insufficient, inhomogeneous to occur stirring easily, the in heaps and agglomerating phenomenon of dish silk of auxiliary material, and stirring efficiency is low; And packing machine mostly is single station, when carrying out metering packing, can only pack one bag at every turn, causes packaging efficiency low.

The utility model content

Technical problem to be solved in the utility model is the defective at prior art, and the automation catsup and pickled vegetables process units of a kind of production efficiency height, quality of finished product good is provided.

The utility model solves the problems of the technologies described above the technical scheme that adopts: a kind of automation catsup and pickled vegetables process units, comprise and be the desalter that streamline distributes successively, dewater unit, mixer and packing machine, adopt conveyer to connect between above-mentioned each equipment, it is characterized in that, described mixer comprises base for supporting, be positioned at the agitator of the both ends open of described base for supporting top, one side of described base for supporting is arranged at intervals with the roller I that is driven by drive unit, described roller I is along the axial distribution of described agitator, the opposite side of described base for supporting is provided with and the corresponding roller II of described roller I, the lateral wall of described agitator is provided with circumferential with described roller I and the spacing groove of roller II, is distributed with helical form muscle body on the madial wall of described agitator.

Described agitator comprises the front end that offers charging aperture and the rear end that is provided with discharging opening, and the front end of described agitator is higher than the rear end, so that catsup and pickled vegetables moves to the rear end from the front end of agitator.

Be fixedly connected with cover plate on the described discharging opening, have the gap between described discharging opening and the described cover plate, both defined the position of discharging, guaranteed normal discharging again.

Described mixer is connected to an end of the material transfer passage that is arranged on described packing machine top by the conveyer belt IV, be provided be used to the striker plate of opening or seal described material transfer passage in the described material transfer passage, the side corresponding position of described material transfer passage is provided with and supplies catsup and pickled vegetables by dropping into the discharge bucket of described packing machine, and the catsup and pickled vegetables after will having stirred thus controllably is transported to packing machine.

Described material transfer passage comprises upper strata material transfer passage and lower floor's material transfer passage, described striker plate and discharge bucket are arranged on described upper strata material transfer passage, be provided with the driving-belt V in the described upper strata material transfer passage, be provided with the conveyer belt VI with described conveyer belt V inverted running in the described lower floor material transfer passage, one end of described upper strata material transfer passage is communicated with described conveyer belt IV, other end bottom offers blanking port, in time unnecessary catsup and pickled vegetables is reclaimed, and avoids waste.

Described packing machine comprises workbench, be fixed in the frame on the workbench, be arranged on the branch hopper that enters for catsup and pickled vegetables on the described frame, be positioned at the hopper mechanism of described minute hopper below, and the body-packing that is positioned at described hopper mechanism below, described hopper mechanism comprises symmetrically arranged hopper I and hopper II.

Be provided with the sub-material baffle plate in the described minute hopper, an end of the side of described sub-material baffle plate and cylinder III is fixed, and the other end of described cylinder III and described frame are rotationally connected, and can control amount in each hopper according to the situation of blanking.

Be equipped with rotating shaft in described hopper I and the hopper II, described rotating shaft is provided with helical blade, drive helical blade by rotating shaft and rotate, with catsup and pickled vegetables to pressing down.

Described body-packing comprises the lower wall of going up dish and fixing that can rotate, the described dish upper edge of going up circumferentially is evenly distributed with the even number discharging opening, described discharging opening below is connected with measuring cup, described measuring cup periphery is arranged with a set of cups, the lower port of described hopper I and hopper II all connects with the described dish upper surface of going up respectively, the described dish top of going up also is provided with cylinder IV and cylinder V, described hopper I, the cylinder IV, the hopper II, the cylinder V is along circumferentially setting gradually, the described dish upper surface of going up circumferentially is provided with at adjacent hopper and the curved baffle between the cylinder, the position that described lower wall is corresponding with cylinder IV and cylinder V offers the packing feed opening, two hoppers are worked simultaneously, make the same time can encapsulate two packaging bags, improved operating efficiency.

Preferably, the angle between two adjacent discharging openings is 45 degree, and described cylinder IV and cylinder V are 90 with angle between the adjacent hopper and spend.

Compared with prior art, advantage of the present utility model is: the process units of automation, reduced artificial intervention as far as possible, and guarantee the health of production process, and improved production efficiency, reduced cost, guaranteed the quality of product; Adopt the agitator of lateral rotation, helical form muscle body is set in agitator, make catsup and pickled vegetables move to the rear end from the front end of agitator, stir fully with condiment, the stirring efficiency height, the catsup and pickled vegetables after the stirring is loose, even; By the hopper of symmetry is set, can carry out the encapsulation of two packaging bags simultaneously, further improved production efficiency.

Description of drawings

Fig. 1 is process units schematic diagram of the present utility model;

Fig. 2 is the schematic diagram of mixer of the present utility model;

Fig. 3 is the side view of mixer of the present utility model;

Fig. 4 is the cutaway view of mixer of the present utility model;

Fig. 5 is the schematic diagram of material transfer passage of the present utility model and packing machine;

Fig. 6 is packing machine first view of the present utility model (no workbench);

Fig. 7 is packing machine second view of the present utility model (no workbench);

Fig. 8 is packing machine partial exploded view of the present utility model.

The specific embodiment

Describe in further detail below in conjunction with the utility model of accompanying drawing embodiment.

Referring to Fig. 1-Fig. 4, a kind of automation catsup and pickled vegetables process units, comprise and be the desalter 1 that streamline distributes successively, dewater unit 2, mixer 3 and packing machine 4, adopt conveyer to connect between above-mentioned each equipment, process so that the catsup and pickled vegetables that previous equipment is processed is transported to next equipment.Catsup and pickled vegetables can hereinafter be that example is carried out in order to do simply clearly explanation with the hot pickled mustard tube for the radish silk pickled, potherb mustard, hot pickled mustard tube etc.

Desalter 1 comprises the tank 11 of a plurality of series connection, in the present embodiment, is three, can have desalting effect preferably, guarantees certain production efficiency again.Connect by connecting bridge 12 between two adjacent tanks 11.That pickle and be cut into hot pickled mustard tube behind the silk and be transported to desalter 1 by cutting machine after, the transmission speed of control tank 11 upper conveyor belt I 61 is slowly passed through it.When the tank 11, conveyer belt I 61 is positioned at the liquid level below, hot pickled mustard tube is soaked in the water so that desalination, and when when connecting bridge 12, the hot pickled mustard tube on the conveyer belt I 61 no longer is soaked in the water, but drop falls the moisture that part is brought up from tank 11 thus.By three tank 11 desalinations repeatedly, make to have lower salinity through the hot pickled mustard tube behind the desalter 1, be generally a little less than 6%.Water in the tank 11 is changed according to the situation of reality.

Hot pickled mustard tube after the desalination is transported to dewater unit 2 by conveyer belt II 62, and dewater unit 2 comprises the dewatering box 21 of ccontaining hot pickled mustard tube, and cylinder I 22.Dewatering box 21 can comprise two parts can sliding relatively, 22 actions of control cylinder I, one of them part that promotes dewatering box 21 reduces overall volume to another part slip, thereby push the hot pickled mustard tube in it, its moisture of the hot pickled mustard tube that is squeezed flows out a plurality of apopores 211 from dewatering box 21 thus, moisture in the hot pickled mustard tube is down to suitable degree, generally is no more than 86%.At this moment, because the hot pickled mustard tube after the extruding mostly is the agglomerating state of consolidation, need manually hot pickled mustard tube to be separated into loose state.

Then, the loose hot pickled mustard tube in dehydration back is transported to mixer 3 by conveyer belt III 63, and in the present embodiment, dewater unit 2 and mixer 3 all have two covers.Mixer 3 comprises base for supporting 31, is positioned at the agitator 32 of base for supporting 31 tops, and a side of base for supporting 31 is arranged at intervals with two 33, two roller I 33 of roller I of being made by rubber along the axial distribution of agitator 32.Drive unit in the present embodiment, is motor 34 and reducing gear 35, and the output of motor 34 drives the rotating shaft at roller I 33 centers after slowing down by reducing gear 35, rotates thereby drive roller I 33.The opposite side of base for supporting 31 is arranged at intervals with and roller I 33 corresponding roller II 36 as driven pulley.Be provided with circumferential groove 321 with corresponding position, roller I 33 position on the lateral wall of agitator 32, thus groove 321 pair roller I 33 and roller II 36 carry out spacing, make above-mentioned both in groove 321, roll.The front end of agitator 32 offers charging aperture 322, and the hot pickled mustard tube after the dehydration that is transported by conveyer belt III 63 enters in the agitator 32 from charging aperture 322.Be distributed with helical form muscle body 323 on the madial wall of agitator 32, promote hot pickled mustard tube when being used for stirring and move to agitator 32 rear ends.The rear end of agitator 32 offers discharging opening 324, is fixedly connected with cover plate 325 on the discharging opening 324, has certain clearance between discharging opening 324 and the cover plate 325, and the front end of agitator 32 is higher than the rear end.

During stirring, drive roller I 33 by motor 34 and rotate, because the frictional force between roller I 33 and the agitator 32, roller I 33 can drive agitator 32 rotations thus, and roller II 36 is rolled thereupon.After hot pickled mustard tube enters in the agitator 32 from charging aperture 322, with the condiment in the agitator 32, as mixing such as rapeseed oil, spices, along with the rotation of agitator 32 moves to the rear end along spirality muscle body 323 from the front end of agitator 32, in this process, fully stir with the condiment that has calculated deal in advance, and fall on the conveyer belt IV 64 from the gap between discharging opening 324 and the cover plate 325, finish charging and the discharging of mixer 3 automatically.Can regulate the rotating speed of motor 34 according to the amount of hot pickled mustard tube and condiment, namely regulate the rotating speed of agitator 32, make hot pickled mustard tube with proper speed with the process of condiment in move to the rear end from the front end of agitator 32, guarantee that hot pickled mustard tube and condiment stir fully, evenly.

Hot pickled mustard tube after conveyer belt IV 64 will stir is transported to the material transfer passage 5 that packing machine 4 tops arrange, material transfer passage 5 comprises two-layer, upper strata material transfer passage 51 and lower floor's material transfer passage 52, be provided with conveyer belt V 65 in the upper strata material transfer passage 51, be provided with the conveyer belt VI 66 reverse with conveyer belt V 65 in lower floor's material transfer passage 52.Be provided with the striker plate 511 that the side with upper strata material transfer passage 51 is rotationally connected in the upper strata material transfer passage 51, the side corresponding position of upper strata material transfer passage 51 is provided with discharge bucket 512, with upper strata material transfer passage 51 internal communication.Striker plate 511 can be driven by cylinder II 513 and rotate to open or seal upper strata material transfer passage 51, thus make in the upper strata material transfer passage 51 hot pickled mustard tube on the conveyer belts by or be blocked and enter into discharge bucket 512.

One end of upper strata material transfer passage 51 is communicated with conveyer belt IV 64, other end bottom offers blanking port, unnecessary hot pickled mustard tube is fallen on the conveyer belt VI 66 of lower floor's material transfer passage 52 from blanking port after being transferred to this end, conveyer belt VI 66 in lower floor's material transfer passage 52 and the inverted running on upper strata, thus reclaim after unnecessary hot pickled mustard tube being transported to the other end of lower floor's material transfer passage 52.

Referring to Fig. 5-Fig. 8, packing machine 4 comprises workbench 41, is fixed in the frame 42 on the workbench 41, is arranged on the branch hopper 43 on the frame 42, is positioned at the hopper mechanism 44 of branch hopper 43 belows, and the body-packing 45 that is positioned at hopper mechanism 44 belows.

Divide hopper 43 to be positioned at discharge bucket 512 belows, hot pickled mustard tube can be entered in the branch hopper 43 by discharge bucket 512.Divide in the hopper 43 to be provided with sub-material baffle plate 431, an end of the side of sub-material baffle plate 431 and cylinder III 432 is fixed, and the other end of cylinder III 432 and frame 42 are rotationally connected.The position that is positioned at sub-material bucket 43 belows on the frame 42 offers feed opening 421.Hopper mechanism 44 comprises hopper I 441 and hopper II 442, is individually fixed in the both sides of frame 42 belows.Hopper I 441 and hopper II 442 all are communicated with feed opening 421, are provided with rotating shaft I 443 in the hopper I 441, and rotating shaft I 443 is provided with helical blade I 444, and the upper end of rotating shaft I 443 is connected to frame 42.The interior structure of structure in the hopper II 442 and hopper I 441 is identical.

Body-packing 45 is positioned at hopper I 441 and hopper II 442 belows, and it comprises rotating dish 451 and the fixing lower wall 452 gone up.Last dish 451 upper edges circumferentially are evenly distributed with even number discharging opening 4511, and are preferred, are 8 discharging openings 4511, and the angle between two adjacent discharging openings 4511 is 45 degree.Discharging opening 4511 belows are connected with the measuring cup (not shown), and measuring cup is between dish 451 and lower wall 452, and its periphery is arranged with a set of cups 4512.The lower port of hopper I 441 and hopper II 442 all connects with last dish 451 upper surfaces respectively, and the lower port of two hoppers is symmetry at dish 451.Last dish 451 tops also are provided with two cylinders, and cylinder IV 453 and cylinder V 454 lay respectively between two hoppers, with the angle of each hopper 90 degree preferably.Circumferentially be arranged at intervals with the baffle plate 4513 of four arcs on last dish 451 upper surfaces, lay respectively between the adjacent hopper and cylinder, be used for blocking measuring cup, prevent that the hot pickled mustard tube in the measuring cup from overflowing.Lower wall 452 and cylinder IV 453 and cylinder V 454 corresponding positions offer packing feed opening 4521, divide the hot pickled mustard tube that installs to go out to be encapsulated in the packaging bag thus.

When hot pickled mustard tube enters in the branch hopper 43 from discharge bucket 512, by 432 actions of control system control cylinder III, thereby driving sub-material baffle plate 431 rotates, control hot pickled mustard tube with this and enter into first hopper 431 or second hopper 432, making has hot pickled mustard tube in two hoppers, the rotating shaft that in above-mentioned hopper, rotates by helical blade with hot pickled mustard tube toward pressing down, can carry out continuous packing, referring to Fig. 6; Then go up dish 451 and rotate, when one of them discharging opening 4511 went to a hopper below, the discharging opening 4511 of symmetry went to another hopper below, and helical blade down is pressed in the cavity that measuring cup and a set of cups 4512 form hot pickled mustard tube until filling up.Dish 451 is rotated further in the control, when the measuring cup of filling hot pickled mustard tube and a set of cups 4512 go to cylinder IV 453 and cylinder V 454 belows (during packing for the first time, after this packing and filler carry out simultaneously), when being packing feed opening 4521 tops, control cylinder IV 453 and 454 actions of cylinder V, the drift of cylinder IV 453 and cylinder V 454 is down pressed the hot pickled mustard tube in measuring cup and a set of cups 4512 in the packaging bag that enters into packing feed opening 4521 places and is encapsulated, after this overlap overhead packaging bag again at packing feed opening 4521, referring to Fig. 7; Simultaneously, two hoppers are pressed into the hot pickled mustard tube in it in cavity that the measuring cup that is currently located at its below and a set of cups 4512 form.Then, on coil 451 and be rotated further, carry out packing blanking next time, realize continuous packing thus.

The above only is preferred embodiment of the present utility model; should be pointed out that for the ordinary skill in the art, do not breaking away under the principle prerequisite of the present utility model; can also make various deformation and improvement, this also should be considered as protection domain of the present utility model.

Claims

1. automation catsup and pickled vegetables process units, comprise the desalter (1) that is streamline and distributes successively, dewater unit (2), mixer (3) and packing machine (4), adopt conveyer to connect between above-mentioned each equipment, it is characterized in that, described mixer (3) comprises base for supporting (31), be positioned at the agitator (32) of the both ends open of described base for supporting (31) top, one side of described base for supporting (31) is arranged at intervals with the roller I (33) that is driven by drive unit, described roller I (33) is along the axial distribution of described agitator (32), the opposite side of described base for supporting (31) is provided with and the corresponding roller II (36) of described roller I (33), the lateral wall of described agitator (32) is provided with circumferential with described roller I (33) and the spacing groove (321) of roller II (36), is distributed with helical form muscle body (323) on the madial wall of described agitator (32).

2. automation catsup and pickled vegetables process units as claimed in claim 1 is characterized in that, described agitator (32) comprises the front end that offers charging aperture (322) and the rear end that is provided with discharging opening (324), and the front end of described agitator (32) is higher than the rear end.

3. automation catsup and pickled vegetables process units as claimed in claim 2 is characterized in that, is fixedly connected with cover plate (325) on the described discharging opening (324), has the gap between described discharging opening (324) and the described cover plate (325).

4. as each described automation catsup and pickled vegetables process units among the claim 1-3, it is characterized in that, described mixer (3) is connected to an end of the material transfer passage (5) that is arranged on described packing machine (4) top by conveyer belt IV (64), be provided with in the described material transfer passage (5) be used to the striker plate (511) of opening or seal described material transfer passage (5), the side corresponding position of described material transfer passage (5) is provided with for the discharge bucket (512) of catsup and pickled vegetables by dropping into described packing machine (4).

5. automation catsup and pickled vegetables process units as claimed in claim 4, it is characterized in that, described material transfer passage (5) comprises upper strata material transfer passage (51) and lower floor's material transfer passage (52), described striker plate (511) and discharge bucket (512) are arranged on described upper strata material transfer passage (51), be provided with driving-belt V (65) in the described upper strata material transfer passage (51), be provided with the conveyer belt VI (66) with described conveyer belt V (65) inverted running in described lower floor's material transfer passage (52), one end of described upper strata material transfer passage (51) is communicated with described conveyer belt IV (64), and other end bottom offers blanking port.

6. automation catsup and pickled vegetables process units as claimed in claim 4, it is characterized in that, described packing machine (4) comprises workbench (41), be fixed in the frame (42) on the workbench (41), be arranged on described frame (42) and go up the branch hopper (43) that enters for catsup and pickled vegetables, be positioned at the hopper mechanism (44) of described minute hopper (43) below, and the body-packing (45) that is positioned at described hopper mechanism (44) below, described hopper mechanism (44) comprises symmetrically arranged hopper I (441) and hopper II (442).

7. automation catsup and pickled vegetables process units as claimed in claim 6, it is characterized in that, be provided with sub-material baffle plate (431) in described minute hopper (43), one end of the side of described sub-material baffle plate (431) and cylinder III (432) is fixed, and the other end of described cylinder III (432) and described frame (42) are rotationally connected.

8. automation catsup and pickled vegetables process units as claimed in claim 6 is characterized in that, is equipped with rotating shaft in described hopper I (441) and the hopper II (442), and described rotating shaft is provided with helical blade.

9. automation catsup and pickled vegetables process units as claimed in claim 6, it is characterized in that, described body-packing (45) comprises the lower wall (452) of going up dish (451) and fixing that can rotate, described dish (451) upper edge of going up circumferentially is evenly distributed with even number discharging opening (4511), described discharging opening (4511) below is connected with measuring cup, described measuring cup periphery is arranged with a set of cups (4512), the lower port of described hopper I (441) and hopper II (442) all connects with described dish (451) upper surface of going up respectively, described dish (451) top of going up also is provided with cylinder IV (453) and cylinder V (454), described hopper I (441), cylinder IV (453), hopper II (442), cylinder V (454) is along circumferentially setting gradually, described dish (451) upper surface of going up circumferentially is provided with at adjacent hopper and the curved baffle between the cylinder (4513), and the position that described lower wall (452) is corresponding with cylinder IV (453) and cylinder V (454) offers packing feed opening (4521).

10. automation catsup and pickled vegetables process units as claimed in claim 9 is characterized in that, the angle between adjacent two discharging openings (4511) is 45 degree, and the angle between described cylinder IV (453) and cylinder V (454) and the adjacent hopper is 90 and spends.