CN203159666U - Energy-saving combustion control system of car-type heat treating furnace in material charging and discharging process - Google Patents

Energy-saving combustion control system of car-type heat treating furnace in material charging and discharging process Download PDF

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Publication number
CN203159666U
CN203159666U CN 201320089784 CN201320089784U CN203159666U CN 203159666 U CN203159666 U CN 203159666U CN 201320089784 CN201320089784 CN 201320089784 CN 201320089784 U CN201320089784 U CN 201320089784U CN 203159666 U CN203159666 U CN 203159666U
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China
Prior art keywords
contact
energy
fire door
car
control system
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Expired - Fee Related
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CN 201320089784
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Chinese (zh)
Inventor
张宗帅
冯化超
郭学军
苏布达
郁鹤群
王交其
赵康
房大伟
王盟
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张宗帅
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Priority to CN 201320089784 priority Critical patent/CN203159666U/en
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Publication of CN203159666U publication Critical patent/CN203159666U/en
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Abstract

The utility model relates to a heat treating furnace and a combustion system thereof, and relates to an energy-saving combustion control system of a car-type heat treating furnace in a material charging and discharging process. The energy-saving combustion control system comprises a furnace top transmission mechanism, a furnace door, a car, a furnace door balance weight, a contact inductor, a lower contact, an upper contact, an industrial personal computer, a combustion system, a signal input wire and a signal output wire. The energy-saving combustion control system is characterized in that the furnace door, the car, the furnace door balance weight and the contact inductor are mutually linked, the contact inductor can be in contact with the lower contact or the upper contact according to the opening state of the furnace door, the lower contact and the upper contact are connected with the signal input wire, the signal input wire is connected with the industrial personal computer, and the industrial personal computer controls the combustion system through the signal output wire. According to the energy-saving combustion control system, excessive fuel loss is avoided, and thus fuel consumption is effectively reduced, energy resources are saved, an industrial production value is increased, comprehensive economic benefit is increased, pollution gases such as CO2, SOX and NOX are reduced, emission of the pollution gases such as CO2, SOX and NOX is reduced, and the purpose of protecting the environment is achieved.

Description

A kind of car-type heat treating furnace dress is got the energy-conservation combustion control system of material process
Technical field:
The utility model relates to the firing system of heat treatment furnace, particularly relates to a kind of car-type heat treating furnace dress and gets the energy-conservation combustion control system of material process.
Background technology:
Along with expanding economy, people are more and more higher to the combustion control requirement, not only higher fuel combustion efficiency will be arranged, and to reach the purpose of save energy, also requirement will reduce CO as much as possible simultaneously 2And SO X, NO XDeng the discharging of dusty gas, to reach the purpose of protection environment.But existing car-type heat treating furnace is not controlled the combustion processes that dress is got in the material process, pallet car type forges with heat treatment furnace fire door during opening forging and rises, chassis is pulled out, the temperature meeting rapid drawdown in the stove because temperature is scattered and disappeared, behind the thermocouple temperature sensitive, low-temperature signal is fed back to industrial computer, because this moment, temperature can not satisfy the technological temperature of setting, industrial computer output intensification signal, therefore can strengthen fuel flow automatically, but forge chassis owing to get material, the fire door place also is in opening-wide state, and forging is not again in heating region, enlargement discharge does not have thermogenic action to forging, causes the very big waste of the energy.
The utility model content:
In order to overcome the deficiency of existing Controlling System, the utility model design is got material process energy-saving control system about the car-type heat treating furnace dress, when breaking away from upper contact, fire door reduces fuel flow, thereby avoid too much waste of fuel to effectively reduce fuel consumption, save energy, improve overall economic efficiency, reduce CO simultaneously 2And SO X, NO XDeng the generation of dusty gas, reduce CO 2And SO X, NO XDeng the discharging of dusty gas, to arrive the purpose of protection environment.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of car-type heat treating furnace dress is got the energy-conservation combustion control system of material process, by the furnace roof transmission rig, fire door, chassis, the fire door counterweight, the contact inductor block, the next contact, upper contact, industrial computer, firing system, signal input line and output line are formed, it is characterized in that fire door, chassis, the fire door counterweight, the contact inductor block links each other, the contact inductor block can contact the next contact or upper contact according to door opened state, the next contact is connected with signal input line with upper contact, signal input line is connected with industrial computer, and industrial computer is controlled firing system by output line.
It is above-mentioned when fire door is closed fully, the contact inductor block contacts with the next contact, when fire door was opened fully, the contact inductor block contacted with upper contact, and the vertical range of upper contact and the next contact is that fire door is by being closed into the rectilinear path distance of opening fully fully.
When above-mentioned industrial computer receives varying input signal, export control signal according to set production technique by output line, regulate the firing system fuel feed according to output signal.
Superiority of the present utility model is:
1, the utility model, uses through on-the-spot the transformation in conjunction with heat treatment furnace and Theory of Combustion according to on-the-spot practical operating experiences, and remarkable energy saving effect is arranged, and greatly reduces the usage quantity of fuel.
2, design science of the present utility model rationally, simple and ingenious structure, be convenient to fabrication and installation, effect stability is reliable, cost of manufacture is low, be convenient to promote.
Description of drawings:
Fig. 1 is overall system structure synoptic diagram of the present utility model.
Embodiment:
With specific embodiment the utility model is described further below:
As shown in Figure 1: a kind of car-type heat treating furnace dress is got the energy-conservation combustion control system of material process, by furnace roof transmission rig 1, fire door 2, chassis 3, fire door counterweight 4, contact inductor block 5, the next contact 6, upper contact 7, industrial computer 8, firing system 9, signal input line 10 and output line 11 are formed, it is characterized in that fire door 2, chassis 3, fire door counterweight 4, contact inductor block 5 links each other, contact inductor block 5 can contact the next contact 6 or upper contact 7 according to fire door 2 opened conditions, the next contact 6 is connected with signal input line 10 with upper contact 7, signal input line 10 is connected with industrial computer 8, and industrial computer 8 is by output line 11 control firing systems 9.
It is above-mentioned when fire door 2 is closed fully, contact inductor block 5 contacts with the next contact 6, when fire door 2 was opened fully, contact inductor block 5 contacted with upper contact 7, and the vertical range of upper contact 7 and the next contact 6 is that fire door 2 is by being closed into the rectilinear path distance of opening fully fully.
When above-mentioned industrial computer 8 receives varying input signal, by output line 11 output control signals, regulate firing system 9 fuel feeds according to output signal according to set production technique.
Use of the present utility model:
The utility model is according to on-the-spot practical operating experiences, in conjunction with heat treatment furnace and Theory of Combustion, use through on-the-spot the transformation, when car-type heat treating furnace after blank heating is finished dealing with, fire door 2 rises, and chassis 3 is left body of heater, corresponding fire door counterweight 4, contact inductor block 5 movement therewith, when fire door 2 was opened fully, the inductor block 5 upper contacts 7 of contact in contact were also passed through signal input line 10 with the door state signal and are imported industrial computer 8.By output line 11 output control signals, regulate minimizing firing system 9 fuel feeds according to output signal according to set production technique, burn with same fuel feed to change original system, reduce fuel consumption greatly.
When car-type heat treating furnace during at pre-packaging blank, fire door 2 descends, and chassis 3 drives body of heater into, corresponding fire door counterweight 4, contact inductor block 5 movement therewith, when fire door 2 was closed fully, inductor block 5 the next contacts 6 of contact in contact were also passed through signal input line 10 with the door state signal and are imported industrial computer 8.By output line 11 output control signals, regulate increasing firing system 9 fuel feeds according to output signal according to set production technique, temperature required to guarantee heat treatment furnace body of heater heating blank, realize producing the blank manufacturing technique requirent.
Above-described embodiment only is one of preferred embodiment of the present utility model; be not to limit practical range of the present utility model with this; so: Fan Yiben implements the equivalence variation that novel shape, structure, principle done, and all should be covered by within the protection domain of the present utility model.

Claims (3)

1. a car-type heat treating furnace dress is got the energy-conservation combustion control system of material process, by furnace roof transmission rig (1), fire door (2), chassis (3), fire door counterweight (4), contact inductor block (5), the next contact (6), upper contact (7), industrial computer (8), firing system (9), signal input line (10) and output line (11) are formed, it is characterized in that fire door (2), chassis (3), fire door counterweight (4), contact inductor block (5) links each other, contact inductor block (5) can contact the next contact (6) or upper contact (7) according to fire door (2) opened condition, the next contact (6) is connected with signal input line (10) with upper contact (7), signal input line (10) is connected with industrial computer (8), and industrial computer (8) is by output line (11) control firing system (9).
2. a kind of car-type heat treating furnace dress according to claim 1 is got the energy-conservation combustion control system of material process, it is characterized in that when fire door (2) is closed fully, contact inductor block (5) contacts with the next contact (6), when fire door (2) when opening fully, contact inductor block (5) contacts with upper contact (7), and the vertical range of upper contact (7) and the next contact (6) is that fire door (2) is by being closed into the rectilinear path distance of opening fully fully.
3. a kind of car-type heat treating furnace dress according to claim 1 is got the energy-conservation combustion control system of material process, it is characterized in that industrial computer (8) is when receiving varying input signal, by output line (11) output control signal, regulate firing system (9) fuel feed according to output signal according to set production technique.
CN 201320089784 2013-02-28 2013-02-28 Energy-saving combustion control system of car-type heat treating furnace in material charging and discharging process Expired - Fee Related CN203159666U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320089784 CN203159666U (en) 2013-02-28 2013-02-28 Energy-saving combustion control system of car-type heat treating furnace in material charging and discharging process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320089784 CN203159666U (en) 2013-02-28 2013-02-28 Energy-saving combustion control system of car-type heat treating furnace in material charging and discharging process

Publications (1)

Publication Number Publication Date
CN203159666U true CN203159666U (en) 2013-08-28

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CN 201320089784 Expired - Fee Related CN203159666U (en) 2013-02-28 2013-02-28 Energy-saving combustion control system of car-type heat treating furnace in material charging and discharging process

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108800773A (en) * 2018-07-19 2018-11-13 般若涅利(北京)装备技术有限公司 A kind of lithium battery electric core vacuum drying oven

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108800773A (en) * 2018-07-19 2018-11-13 般若涅利(北京)装备技术有限公司 A kind of lithium battery electric core vacuum drying oven

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130828

Termination date: 20140228