CN203157020U - Continuous machining system for injection molding of metal insert - Google Patents
Continuous machining system for injection molding of metal insert Download PDFInfo
- Publication number
- CN203157020U CN203157020U CN 201320098998 CN201320098998U CN203157020U CN 203157020 U CN203157020 U CN 203157020U CN 201320098998 CN201320098998 CN 201320098998 CN 201320098998 U CN201320098998 U CN 201320098998U CN 203157020 U CN203157020 U CN 203157020U
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- injection moulding
- metal insert
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Abstract
The utility model discloses a continuous machining system for injection molding of a metal insert. The continuous machining system sequentially comprises a punching machine, a feeding device, an injection molding machine, a punching device and a detection device, wherein the metal insert is conveyed between the punching machine and the feeding device through a vibration disc; an injection molding workpiece is conveyed between the injection molding machine and the punching device through a vibration disc; and a guide groove for conveying the metal insert is formed between the feeding device and the injection molding machine. According to the continuous machining system, continuous machining production of the injection molding of the metal insert can be realized, the production efficiency is greatly improved and the production cost is reduced.
Description
Technical field
The utility model relates to a kind of producing unit, relates in particular to the processing unit (plant) of metal insert injection moulding, is specifically related to the continuous system of processing of metal insert injection moulding.
Background technology
The processing technology of existing metal insert injection moulding, need earlier metal punching press on stamping machine, workpiece transfer after the punching press is gone into carry out in the injection machine injection moulding again, follow-up again moulding being put into carried out die-cut unnecessary gate portions on the blanking units, also want artificial at last or the screening of product is carried out in the machine screening.Because each device all is independent operating, so above-mentioned step all is respectively by operating manually and controlling, and whole process is time-consuming, inefficiency not only, and occurs careless mistake easily.
Summary of the invention
Technical problem to be solved in the utility model is to overcome the discontinuous defective of processing method of metal insert injection moulding in the prior art, and a kind of continuous system of processing device of metal insert injection moulding of processing workpiece continuously is provided.
In order to solve the problems of the technologies described above, the technical solution of the utility model is: the continuous system of processing of metal insert injection moulding is characterized in that;
It comprises stamping machine, charging gear, injection machine, blanking units and checkout gear successively, wherein, between stamping machine and charging gear, pass through vibrating disk transferring metal inserts, carry the injection moulding workpiece by vibrating disk between injection machine and the blanking units, be provided with the guide groove of transferring metal inserts between charging gear and the injection machine.
Preferably, be provided with in the described guide groove for the magnetic force frame that adsorbs the iron filings powder.
Preferably, the injection moulding die cavity number of the cave number of described guide groove and receivability metal insert equates.
Preferably, described checkout gear is included in being used for that the belt top of carrying the injection moulding workpiece arranges and takes pictures and detect the image analysing computer equipment of analyzing workpiece.
Preferably, described continuous system of processing device, also be included in the injection moulding workpiece taken pictures and detects analysis after, injection moulding workpiece first seperating vale that the belt rear arranges.
Preferably, after described first seperating vale, the belt that transports the injection moulding workpiece is provided with the workpiece passage that overturns automatically, also is provided with checkout gear and second seperating vale that the workpiece to upset detects thereafter.
Preferably, described first seperating vale and second seperating vale are installed on the belt, be made up of rotating mechanism and guiding block, and rotating mechanism acceptance determine the direction of its rotation from the information of image analysing computer equipment.
The utility model has the advantages that: continuous system of processing device of the present utility model can be realized the continuous processing of metal insert injection moulding: the machine that is connected subsequent technique after punch steps and injection step by vibrating disk, make that processed workpiece can be continuously and be transported to the machine of following process in an orderly manner, between charging gear and injection machine, be provided with guide groove in order to accurate transferring metal inserts, and adopt the automatic letter sorting machine structure that final products are screened, greatly improve production efficiency, reduced production cost.
Description of drawings
Fig. 1 is the continuous system of processing schematic diagram of metal insert injection moulding of the present utility model.
Fig. 2 is seperating vale schematic diagram of the present utility model.
Wherein: 1 is belt, and 2 are the guiding block, and 3 are the injection moulding workpiece, and 4 is rotating mechanism, and A is the qualified products zone, and B is the substandard product zone.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further described:
The continuous system of processing of metal insert injection moulding as shown in Figure 1, it comprises stamping machine, vibrating disk, charging gear, guide groove, injection machine, vibrating disk, blanking units and checkout gear successively, between stamping machine and charging gear, pass through vibrating disk transferring metal inserts, carry the injection moulding workpiece by vibrating disk between injection machine and the blanking units, be provided with the guide groove of transferring metal inserts between charging gear and the injection machine.
In a preferred embodiment of the present utility model, checkout gear is included in one and carries the belt top of injection moulding workpiece to be used for taking pictures and detecting the image analysing computer equipment of analyzing workpiece, as shown in Figure 2, the belt rear also arranges one first seperating vale, the rotating mechanism 4 and the guiding block 2 that comprise screening injection moulding workpiece 3, after injection moulding workpiece 3 being taken pictures and detects analysis, the information that rotating mechanism 4 is accepted from image analysing computer equipment can import to qualified products zone A or substandard product zone B respectively with qualified products or the substandard product of confirming by analysis.
In one embodiment, because injection moulding workpiece two sides all need be detected, at the injection moulding workpiece that detects for the first time after qualified, enter automatic upset passage, the injection moulding workpiece is turned to another side automatically, taken by camera again and identification automatically, signal is exported to and second seperating vale then, via rotating mechanism the injection moulding workpiece is imported certified products or defective work case automatically.Camera is connected with computer, can be with the data of taking, be stored in the database, and analyze and file in order to calling in the future.
Image analysis system is to be input in the database of system with image defective work qualified, and image and the standard picture that will at every turn be taken by systems soft ware compares, analyzes automatically, draws qualified and underproof conclusion.
Seperating vale is installed on the belt, is made up of rotating mechanism and guiding block etc., and according to the signal that image analysing computer provides, rotating mechanism can be opened the path of acceptance or rejection respectively, and the injection moulding workpiece is imported the acceptance or rejection zone.Rotating mechanism can be driven by dynamical elements such as rotation cylinder or motor.
The continuous method for producing of the continuous system of processing device of injection moulding workpiece of the present utility model is as follows: through the metal insert after the stamping machine punching press, do orderly arrangement through vibrating disk, enter injection mould through charging gear and guide groove.Be transported to charging gear through the metal insert after the vibrating disk, then according to the cave number of injection mould, provide the metal insert of specified quantity at every turn, enter in the guide groove in each cave, preferably by gravity fall, the function of guide groove is just as " cartridge clip ".Be provided with metal insert in the injection mould and receive structure, each, the die cavity position that a metal insert falls into regulation can only be accepted in every cave, as uses spring bearer plate structure, simultaneously, blocks other metal insert, and other metal insert must not go down again, thereby does not influence injection moulding.Produce small metal fillings when preventing that metal insert from gliding and enter injection mould, cause to influence the consequence in product quality and injection mould service life, preferably be provided with the magnetic force frame of specific magnetic force intensity at guide groove, absorption iron filings powder does not glide but do not influence metal insert.Workpiece after the injection moulding freely falls, and in order to prevent workpiece after the injection moulding when falling, situation about injuring by a crashing object mutually takes place, and is provided with to prevent the soft isolation and the belt conveyor that injure by a crashing object.
Because the gate portions of injection moulding workpiece needs excision, so the injection moulding workpiece enters blanking units, the excision cast gate again with isolating product after the orderly arrangement of vibrating disk do.After die-cut, the injection moulding cast gate is imported into different zones respectively with the injection moulding workpiece.
Because workpiece needs safety check after die-cut, can directly enter checkout equipment after die-cut, also blanking units can be separated with checkout equipment.
Earlier with vibrating disk the injection moulding workpiece is done orderly arrangement before detecting, simultaneously can the separating plastic break flour, in order to avoid influence subsequent detection.Qualified and defective work automatically handled, identified to checkout gear according to captured image by software with camera, signal is transported to the rotating mechanism of seperating vale, seperating vale is opened eligible path or defective path respectively according to information, makes the injection moulding workpiece fall into corresponding zone.
Certainly, above-described embodiment only is explanation technical conceive of the present utility model and characteristics, and its purpose is to allow people can understand content of the present utility model and implements according to this, can not limit protection domain of the present utility model with this.All equivalent transformation or modifications of doing according to the spiritual essence of the utility model main technical schemes all should be encompassed within the protection domain of the present utility model.
Claims (7)
1. the continuous system of processing of metal insert injection moulding is characterized in that;
It comprises stamping machine, charging gear, injection machine, blanking units and checkout gear successively, wherein, between stamping machine and charging gear, pass through vibrating disk transferring metal inserts, carry the injection moulding workpiece by vibrating disk between injection machine and the blanking units, be provided with the guide groove of transferring metal inserts between charging gear and the injection machine.
2. continuous system of processing according to claim 1 is characterized in that: be provided with the magnetic force frame for absorption iron filings powder in the described guide groove.
3. continuous system of processing according to claim 1 is characterized in that: the injection moulding die cavity number of the cave number of described guide groove and receivability metal insert equates.
4. continuous system of processing according to claim 1 is characterized in that: described checkout gear is included in being used for that the belt top of carrying the injection moulding workpiece arranges and takes pictures and detect the image analysing computer equipment of analyzing workpiece.
5. continuous system of processing according to claim 1 is characterized in that: also be included in the injection moulding workpiece taken pictures and detects analysis after, injection moulding workpiece first seperating vale that the belt rear arranges.
6. continuous system of processing according to claim 4, it is characterized in that: after described first seperating vale, the belt that transports the injection moulding workpiece is provided with the workpiece passage that overturns automatically, also is provided with checkout gear and second seperating vale that the workpiece to upset detects thereafter.
7. according to claim 4 or 5 described continuous systems of processing, it is characterized in that: described first seperating vale and second seperating vale are installed on the belt, formed by rotating mechanism and guiding block, and rotating mechanism acceptance determines the direction of its rotation from the information of image analysing computer equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320098998 CN203157020U (en) | 2013-03-05 | 2013-03-05 | Continuous machining system for injection molding of metal insert |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320098998 CN203157020U (en) | 2013-03-05 | 2013-03-05 | Continuous machining system for injection molding of metal insert |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203157020U true CN203157020U (en) | 2013-08-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN 201320098998 Expired - Lifetime CN203157020U (en) | 2013-03-05 | 2013-03-05 | Continuous machining system for injection molding of metal insert |
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| Country | Link |
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| CN (1) | CN203157020U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105365151A (en) * | 2014-08-26 | 2016-03-02 | 东莞市帝威塑胶模具有限公司 | Full-automatic insert loading mold production system |
| CN105459331A (en) * | 2016-01-19 | 2016-04-06 | 台州澜屹智能装备科技有限公司 | Automatic loading device for magnetic metal insert of plastic mold |
| CN106738612A (en) * | 2016-12-20 | 2017-05-31 | 塑能科技（苏州）有限公司 | Flexible manufacturing system and method that integrated punching press, injection and test are integrated |
| CN109352899A (en) * | 2018-10-24 | 2019-02-19 | 徐州云泰汽车电器有限公司 | A kind of mechanized production system and production method of insert injection moulding |
-
2013
- 2013-03-05 CN CN 201320098998 patent/CN203157020U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105365151A (en) * | 2014-08-26 | 2016-03-02 | 东莞市帝威塑胶模具有限公司 | Full-automatic insert loading mold production system |
| CN105365151B (en) * | 2014-08-26 | 2020-10-16 | 东莞市帝威塑胶模具有限公司 | Full-automatic mold filling production system for inserts |
| CN105459331A (en) * | 2016-01-19 | 2016-04-06 | 台州澜屹智能装备科技有限公司 | Automatic loading device for magnetic metal insert of plastic mold |
| CN106738612A (en) * | 2016-12-20 | 2017-05-31 | 塑能科技（苏州）有限公司 | Flexible manufacturing system and method that integrated punching press, injection and test are integrated |
| CN109352899A (en) * | 2018-10-24 | 2019-02-19 | 徐州云泰汽车电器有限公司 | A kind of mechanized production system and production method of insert injection moulding |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130828 |