CN203157017U - Forming equipment for multi-material and multi-density combined shoe material - Google Patents

Forming equipment for multi-material and multi-density combined shoe material Download PDF

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Publication number
CN203157017U
CN203157017U CN 201320113194 CN201320113194U CN203157017U CN 203157017 U CN203157017 U CN 203157017U CN 201320113194 CN201320113194 CN 201320113194 CN 201320113194 U CN201320113194 U CN 201320113194U CN 203157017 U CN203157017 U CN 203157017U
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material feeding
die
connecting gear
former
group
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CN 201320113194
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叶克光
叶俊
胡岳升
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Abstract

The utility model discloses forming equipment for a multi-material and multi-density combined shoe material. The forming equipment comprises a plurality of groups of injection mechanisms, a plurality of groups of cooling mechanisms, a plurality of groups of die-opening manipulators, a conveying mechanism, a plurality of groups of die-closing mechanisms, a plurality of groups of die-moving manipulators, and PLC (programmable logic controller) control systems, wherein the plurality of groups of injection mechanisms are dispersively arranged at the outer side of the conveying mechanism; each group of the injection mechanisms and the conveying mechanism are connected with independent PLC control systems respectively; the cooling mechanisms are arranged on the conveying mechanism and located behind the injection mechanisms; and the die-opening manipulators are arranged at the outer side of the conveying mechanism and located behind the cooling mechanism. According to the forming equipment, different types of forming equipment are combined together, and combined forming for various materials is finished by one die; because the single die is used for forming, joint among bottom sheets with different materials is stable and beautiful on the basis of saving lots of die cost; and because a single machine is used for forming, all inverted-order workload can be omitted, the productivity is greatly increased, and lots of labour cost can be saved.

Description

The former of many materials, multi-density assembled shoe material
Technical field
The utility model relates to a kind of footwear material manufacturing technology, is specifically related to the former of a kind of many materials, multi-density assembled shoe material.
Background technology
Footwear ground great majority adopt different color adopting single material, and different color blocks size and shape are combined into the sole style of different patterns.Through years of development, people are more and more higher to the comfort level requirement of sole, have higher requirement in multiaspects such as wearability, gas permeability, weight, elasticity, folding resistance and aesthetic properties.Obviously, the sole of existing single material is to satisfy above-mentioned multiple demand simultaneously, so occurred in recent years two or more materials are combined, at the bottom of the material modular shoe that is combined to form many materials, multi-density with the material of different densities or different rerum naturas, to satisfy the requirement that people constantly promote.
But sole of the prior art is aspect forming machine, and the Sole moulding equipment that can Gong select on the market all is to be suitable for the moulding of single material footwear material now, so many materials, multi-density sole can only be finished by the take turns mode of operation of gluing or many machinery.The corresponding machinery of a kind of material, the corresponding one pair of mould of a kind of material, thereby required machinery is many, and required mould is many, and operation is switched to waste time and energy, and production efficiency is extremely low.And owing to reasons such as inverted order, die changes, the splicing effect that the unlike material egative film is stitched together is also unstable, and it is attractive in appearance to influence sole.
The utility model content
The technical problems to be solved in the utility model provides the former of a kind of many materials, multi-density assembled shoe material.The utility model can omit all inverted order work, and its productivity ratio is greatly improved, and can save a large amount of labor costs.
The utility model provides the former of a kind of many materials, multi-density assembled shoe material, comprises many group material feedings mechanisms, and described many group material feeding mechanism disperses to be arranged at the outsides of connecting gear, and described many group material feeding mechanisms and connecting gear all are connected with the PLC control system.
Further, also comprise many group cooling bodies, described cooling body disperses to be arranged on the described connecting gear, and described cooling body correspondence is positioned at the rear of described material feeding mechanism, and every group of cooling body all is connected with the PLC control system.
Further, also comprise many group die sinking manipulators, described many group die sinking manipulators disperse to be arranged at the outside of connecting gear, and are positioned at the rear of cooling body, and every group of die sinking manipulator all is connected with the PLC control system.
Further, also comprise many combination dies mechanism and many group mould mobile manipulators, described clamping and mould mobile manipulator correspondence are arranged in the material feeding mechanism, and every combination die mechanism all is connected with the PLC control system with every group of mould mobile manipulator.
Further, the arranged direction of described material feeding mechanism is vertical with the direction of transfer of connecting gear.
Further, described material feeding mechanism is injection screw system, extrusion screw rod system or running gate system.
Further, every group of material feeding mechanism comprises 1 or 2 material feeding rifle.
Further, described connecting gear adopts linear pattern line configurations pattern, circular ring type line configurations pattern, square type line configurations pattern, ellipse line configurations pattern.
The advantage that the utlity model has is:
The utility model is combined the former of unlike material by appropriate design, adopts one pair of mould to finish the various material combination forming.Because the utility model adopts single mold, so on the basis of saving a large amount of die cost, splicing is stable and attractive in appearance between the unlike material egative film.The utility model adopts the unit moulding, so all inverted order workloads all can be omitted, productivity ratio greatly improves, and can save a large amount of labor costs, is applicable to the footwear material of various material and identical material (rerum natura identical materials) and the moulding of the different footwear material of density (expansion ratio).
Description of drawings
Fig. 1 is the front view of the former of many materials of providing of the utility model, multi-density assembled shoe material;
Fig. 2 is the vertical view of the former of many materials of providing of the utility model, multi-density assembled shoe material.
Among the figure: 1-injection mechanism, 2-cooling body, 3-die sinking manipulator, 4-clamping, 5-connecting gear, 6-mould mobile manipulator, 7-product outlet end.
The specific embodiment
The utility model is described in further detail below in conjunction with the drawings and specific embodiments, so that those skilled in the art can better understand the utility model and being implemented, but illustrated embodiment is not as to restriction of the present utility model.
The utility model provides the former of a kind of many materials, multi-density assembled shoe material; as depicted in figs. 1 and 2; by many groups material feeding mechanism 1, organize cooling body 2 more, organize die sinking manipulator 3 more, many combination dies mechanism 4, connecting gear 5, organize mould mobile manipulator 6 and the PLC control system is formed more.Described material feeding mechanism 1 is arranged at the outside of connecting gear 5, and its arranged direction is vertical with the direction of transfer of connecting gear 5.Described material feeding mechanism 1 is specially injection screw system, extrusion screw rod system or running gate system, is to comprise get the raw materials ready the separately general designation of material feeding mechanism of system of said system.Described cooling body 2 is arranged at connecting gear 5 tops, and is positioned at the rear of material feeding mechanism 1, is used for the mould after the material feeding is cooled off.Described die sinking manipulator 3 is arranged at cooling body 2 rears.Described clamping 4 is arranged in the material feeding mechanism 1, can be arranged in the place ahead of sprue and the position of close sprue, and actual design can be carried out according to the concrete structure of selected clamping 4 in concrete position.Described mould mobile manipulator 6 is arranged in the material feeding mechanism 1; specifically can be installed on the material feeding rifle below of material feeding mechanism 1; can arrive connecting gear 5 places by protracting of mould mobile manipulator 6; hold moulds and mould is pulled into the center of clamping 4 by mobile manipulator 6; behind the matched moulds and after finishing material feeding; back on the connecting gear 5 by mould mobile manipulator 6 again; be sent to cooling body 2 by connecting gear 5 then and cool off, die sinking is carried out by the die sinking manipulator 3 at rear in the cooling back.
Described die sinking manipulator 3 is arranged in after the cooling body 2; arranged direction can be vertical transport 5 traffic directions; also can be along connecting gear 5 traffic directions, specifically to see the manipulator of selecting the sort of pattern, specifically arrange according to the form of selected manipulator.Described clamping 4 is one with material feeding mechanism 1; be arranged in the place ahead of sprue near the position of sprue, the effect of clamping 4 is when with injection system or extrusion way material feeding, plays compaction mold; when adopting the pouring type material feeding, play timely close die loam cake.Fig. 1 is front view of the present utility model; Fig. 2 is corresponding vertical view; the view cut open along material feeding mechanism 1 center for Fig. 2 of Fig. 1 wherein; mould mobile manipulator 6 just is installed in material feeding rifle bottom; therefore the position of Fig. 2 correspondence is just blocked by the material feeding rifle, can arrive connecting gear 5 when mould mobile manipulator 6 protracts, and holds mould; with the center that mould is moved clamping 4 to, it also can back into mould on the connecting gear 5 certainly.
Material feeding mechanism 1, cooling body 2, die sinking manipulator 3 in the utility model, the group number of clamping 4, mould mobile manipulator 6 equate without limits, can arbitrarily be equipped with according to manufacturing technique requirent.For example cooling body 2 can equate with the group number of material feeding mechanism 1, also can not wait.The group number of clamping 4, mould mobile manipulator 6 equates with the group number of material feeding mechanism 1.The group number of die sinking manipulator 3 equates with the group number of material feeding mechanism 1, also can carry out die sinking manually according to artificial this equipment of situation clipped of reality, and in like manner mould mobile manipulator 6 and clamping 4 also are like this.
The structure of described cooling body 2 comprises frame, a plurality of blower fans are installed in the frame top, dry to mould by blower fan, can install sprayer unit additional in the blower fan exit to increase cooling effect, cooling body 2 is installed in connecting gear 5 tops, forward arranges along connecting gear 5 traffic directions.After mould after most of material feedings need cool off could die sinking, but also have the cooling that does not need directly to carry out die sinking, so this cooling body 2 can specifically arrange according to actual needs, do not get final product when when not required this mechanism not being set.Perhaps also have need heating earlier again the processing of cooling just can carry out die sinking, so corresponding mechanism is set to corresponding follow-up Temperature Treatment mechanism, heats cooling processing more earlier.
Every group of material feeding mechanism 1 all is connected with independently PLC control system, determines by the distribution of PLC control system control material amount, material feeding parameter etc.Every group of die sinking manipulator 3 and every group of mould mobile manipulator 6 all are connected with independently PLC control system, are used for finishing the action of manipulator.Described connecting gear 5 and each combination die mechanism 4 also all are connected with independently PLC control system.Described cooling body 2 also is connected with independently PLC control system, the temperature control needs required according to reality carry out concrete temperature control, more than each group PLC control system connect the PLC of master station control system in the master control cabinet again, control the action of each individual branches PLC control system by master station's PLC control system, the action of each sub-agencies is indicated and computing by master station's PLC control system.Also can corresponding each every group of material feeding mechanism 1, every group of die sinking manipulator 3, every group of mould mobile manipulator 6, connecting gear 5, every combination die mechanism 4, cooling body 2 all connect each corresponding in the PLC of the master station control system independent PLC control module; the PLC control system is divided into the action control that each standalone module is served as each corresponding mechanism, and sends by the same PLC of main website control system and to carry out bright woods and coordinate action between each mechanism.Be used for coordinating many group material feedings mechanism 1, organize cooling body 2 more, organize die sinking manipulator 3 more, many combination dies mechanism 4, connecting gear 5, organize the action between the mould mobile manipulator 6 more.
Each material feeding rifle place of material feeding mechanism 1 all needs to dispose a secondary mould; the mould that a last operation is finished will be sent to the corresponding station of subsequent processing; be sent to cooling body 2 as the mould behind injection or the casting complete; cooled mould is sent to die sinking manipulator 3 places to carry out die sinking and changes and cover operation, and die sinking is changed mould behind the lid and is sent to next material feeding mechanism 1 place again and injects or pour into a mould operation.Because the difference in man-hour that each material feeding mechanism 1 is required, for guaranteeing the beat of streamline, might be the material feeding rifle for corresponding injection (cast) mechanism assembly that disposes a plurality of identical functions of more operation consuming time just, so due operation is once needed a plurality of moulds, but always keep material feeding rifle place one a secondary mould in work.Described connecting gear 5 is responsible for each station mould is delivered to each material feeding mechanism 1 place, the block that is arranged by both sides on the connecting gear 5 makes mould suspend the location, mould mobile manipulator 6 is drawn in clamping 4 and location with mould, clamping 4 compresses mould, in the material amount injection mould that injection mechanism 1 will be suitable simultaneously; After injection finished, clamping 4 was opened, and the mould after mould mobile manipulator 6 will be injected pushes back connecting gear 5, by connecting gear 5 mould is transported to cooling body 2; Mold cools down is behind suitable temperature; die sinking manipulator 3 is opened the loam cake of the mould of material feeding; closed another one die cap is (when being made up of more than a kind of color or more than a kind of material at the bottom of general the same shoe then; mould by up and down two form, the mould egative film is identical, the mould loam cake is changed because of the material difference; every dozen of a kind of material; change one time die cap), mould continues to be shifted into next station, carries out the injection second time.The rest may be inferred, same pair of mould can carry out maximum 4 injection (because every dozen of a kind of material, change one time die cap, the mould loam cake is hinged with the mould egative film, and the mould plane is rectangle, have only four limits, periphery can only be installed four lids at most), the same station of per injection can have the simultaneously injected selection of one or two bar material feeding rifles again, thereby realizes many materials, the multi-density material is injected in same pair of mould, finishes footwear material forming overall process in uniform machinery.Finally the product outlet end 7 at connecting gear 5 obtains finished product.
Connecting gear 5 is arranged with the pattern of industrial flow-line shape need what rooms between the operation.This room can be understood as spacing, in the multistation shoe machine, this spacing with what mould occupy-places is counted, mould is big, the occupy-place length of single pair of mould is just big, the occupy-place of many cover molds tool is longer, so how much count than convenient by size by mould occupy-place number, the multistation of also being more convenient for is arranged.The occupy-place of cooling body 2 is determined by cooling effect; generally more fixing; the room here is that the needs that cover manipulator are changed in die sinking; because it is different that the man-hour of lid is changed in each operation die sinking; need to stay a little rooms motor-driven more; traditional round disc type or erect-position formula machine be because chief engineer's limited bits, stay change lid to die sinking station just seldom, realize the manipulator die sinking not too easily.The room can be adjusted as required; so just can there be sufficient station to realize that die sinking in the middle of the operation changes the mechanization of the work of lid; mould picks and places mechanically movingization; accomplish few personnel selection; some station is not even chosen, and reaches the target that semi-mechanization or mechanization are produced, and saves the labour; reduce labor intensity the purpose of enhancing productivity.
Advantage of the present utility model is:
1, first industrial flow-line is transplanted in the injection moulding production equipment, can be according to the needs of material amount, the injection mechanism of coupling varying number satisfies the streamline beat, makes the live load of each injection mechanism average, greatly improves the efficient of equipment;
2, realized in same set of equipment, in the same pair of mould, finished many materials, multi-density, the forming process of different material amount assembled shoe bottom materials does not need the inverted order operation, pattern splicing dislocation-free, attractive in appearance and high conformity;
3, complete machine adopts PLC control, introduced the mould recognition system first, system is confirmed in the seat in the plane, a plurality of control systems such as material amount and injection parameters Random assignment system, and make it co-ordination, changed disc type, erect-position formula board is only determined the traditional mode of injection parameters with station, realized intelligent operation.
The structural shape that the utility model can also be derived is as follows:
1 connecting gear 5 of the present utility model adopts the line configurations pattern, it can be linear pattern, circular ring type, the square type, ellipse and other layout patterns, wherein linear pattern refers to connecting gear two-layer layout up and down, be equivalent to the ellipse streamline is stood on end, also can circulate) multiple layout pattern, the streamline kind of drive of connecting gear 5 also can be drum-type, plate chain type.Chain-type also comprises many patterns.
The material feeding mechanism of 2 longshore current waterline periphery can be that (wait multiple pattern, arrangement also is not limited to diagramatic way, and the longshore current waterline is arbitrarily arranged as required for injection mechanism, cast mechanism or extrusion mechanism.
The raw material material that 3 the utility model relate to, density of material, material amount etc. can be single the kinds or multiple combination, be penetrating of each material feeding mechanism can comprise single kind or multiple combination in the rifle raw material pattern, the raw material of penetrating in the rifle of material feeding mechanism that also can be different is distinguished to some extent.
The mechanization degree that 4 the utility model relate to; intelligent degree also can change; that is to say in the utility model die sinking manipulator 3 all station all use; also can use by individual station; or without manipulator; the few time spent relevant position of manipulator will be joined manually, and same mould mobile manipulator 6 also has the different intelligent level, and other is available, can carry out the personalization configuration according to the different demand of user.
The above embodiment is the preferred embodiment that proves absolutely that the utility model is lifted, and protection domain of the present utility model is not limited thereto.Being equal to that those skilled in the art do on the utility model basis substitutes or conversion, all within protection domain of the present utility model.Protection domain of the present utility model is as the criterion with claims.

Claims (8)

1. the former of material more than a kind, multi-density assembled shoe material is characterized in that, comprises the material feeding mechanisms that organize more, the described outsides that material feeding mechanism disperses to be arranged at connecting gear of organizing more, and the described material feeding mechanisms that organize all are connected the PLC control system with connecting gear more.
2. the former of many materials according to claim 1, multi-density assembled shoe material, it is characterized in that, also comprise many group cooling bodies, described cooling body disperses to be arranged on the described connecting gear, and described cooling body correspondence is positioned at the rear of described material feeding mechanism, and every group of cooling body all is connected with the PLC control system.
3. the former of many materials according to claim 2, multi-density assembled shoe material; it is characterized in that; also comprise many group die sinking manipulators; described many group die sinking manipulators disperse to be arranged at the outside of connecting gear; and be positioned at the rear of cooling body, and every group of die sinking manipulator is connected with the PLC control system all.
4. the former of many materials according to claim 3, multi-density assembled shoe material; it is characterized in that; also comprise many combination dies mechanism and many group mould mobile manipulators; described clamping and mould mobile manipulator correspondence are arranged in the material feeding mechanism, and every combination die mechanism all is connected with the PLC control system with every group of mould mobile manipulator.
5. the former of many materials according to claim 1, multi-density assembled shoe material is characterized in that, the arranged direction of described material feeding mechanism is vertical with the direction of transfer of connecting gear.
6. the former of many materials according to claim 1, multi-density assembled shoe material is characterized in that, described material feeding mechanism is injection screw system, extrusion screw rod system or running gate system.
7. the former of many materials according to claim 1, multi-density assembled shoe material is characterized in that, every group of material feeding mechanism comprises 1 or 2 material feeding rifles.
8. the former of many materials according to claim 1, multi-density assembled shoe material, it is characterized in that, described connecting gear adopts linear pattern line configurations pattern, circular ring type line configurations pattern, square type line configurations pattern, ellipse line configurations pattern.
CN 201320113194 2013-03-13 2013-03-13 Forming equipment for multi-material and multi-density combined shoe material Expired - Fee Related CN203157017U (en)

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Application Number Priority Date Filing Date Title
CN 201320113194 CN203157017U (en) 2013-03-13 2013-03-13 Forming equipment for multi-material and multi-density combined shoe material

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Application Number Priority Date Filing Date Title
CN 201320113194 CN203157017U (en) 2013-03-13 2013-03-13 Forming equipment for multi-material and multi-density combined shoe material

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103182765A (en) * 2013-03-13 2013-07-03 叶克光 Forming device for multi-material and multi-density combined shoe material
CN107042646A (en) * 2016-08-31 2017-08-15 福建宏和鞋业有限公司 A kind of footwear mould steam circulation extrusion system
CN107718417A (en) * 2017-09-07 2018-02-23 厦门建霖健康家居股份有限公司 A kind of intelligent injection molding apparatus

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103182765A (en) * 2013-03-13 2013-07-03 叶克光 Forming device for multi-material and multi-density combined shoe material
CN107042646A (en) * 2016-08-31 2017-08-15 福建宏和鞋业有限公司 A kind of footwear mould steam circulation extrusion system
CN107042646B (en) * 2016-08-31 2019-06-21 福建宏和鞋业有限公司 A kind of shoes mould steam circulation extrusion system
CN107718417A (en) * 2017-09-07 2018-02-23 厦门建霖健康家居股份有限公司 A kind of intelligent injection molding apparatus

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Wenzhou Oujiang Hydraulic Machinery Co., Ltd.

Assignor: Ye Keguang

Contract record no.: 2013330000295

Denomination of utility model: Forming device for multi-material and multi-density combined shoe material

Granted publication date: 20130828

License type: Exclusive License

Record date: 20130917

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130828

Termination date: 20160313

CF01 Termination of patent right due to non-payment of annual fee