CN203156163U - Precise full-automatic band-saw tooth punching set - Google Patents
Precise full-automatic band-saw tooth punching set Download PDFInfo
- Publication number
- CN203156163U CN203156163U CN 201320045205 CN201320045205U CN203156163U CN 203156163 U CN203156163 U CN 203156163U CN 201320045205 CN201320045205 CN 201320045205 CN 201320045205 U CN201320045205 U CN 201320045205U CN 203156163 U CN203156163 U CN 203156163U
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- saw tooth
- feed tray
- tooth punching
- full
- care feed
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Abstract
The utility model relates to the technical field of band-saw tooth punching machines, in particular to a precise full-automatic band-saw tooth punching set. The precise full-automatic band-saw tooth punching set comprises a putting device, a machining device, a collecting device and a control device. The machining device is electrically connected with the control device, and comprises a rack and a bottom plate. The bottom plate is installed above the rack. A stamping device and a feeding device are installed on the bottom plate. The stamping device comprises a die sleeve, wherein a multi-tooth-head stamping die and a positioning plate are installed on the die sleeve, a drive motor is connected to the positioning plate in a driving mode, and the stamping device is provided with a servo sensing head arranged above the multi-tooth-head stamping die. The feeding device comprises two feeding rollers oppositely and vertically arranged, wherein two sides of the feeding rollers are provided with auxiliary guide wheels, and a servo motor is connected to the feeding rollers. Because the precise full-automatic band-saw tooth punching set is driven by the servo motor to conduct feeding, and teeth are punched through the multi-tooth-head stamping die, the precise full-automatic band-saw tooth punching set effectively improves product quality and production efficiency, and reduces labor cost.
Description
Technical field
The utility model relates to band saw gulleting machine technical field, refers in particular to accurate full-automatic band saw tooth punching unit.
Background technology
At present the general production process that the band saw material is carried out tooth punching is: will be installed on the gulleting machine through the band saw material after the Overheating Treatment earlier, carry out tooth punching by at gulleting machine a single tooth punching mould being installed then; The transmission of band saw material is mainly stirred by the ratchet that is installed in gulleting machine, because the motion of ratchet mainly is bent axle transmission by gulleting machine the adjustment of tooth pitch is driven, and structure is quite loaded down with trivial details; And the loss of mould is bigger, repeatedly is being easy to generate the phenomenon that the band saw material skids after the tooth punching, and the precision of product is not high, and can only carry out the monodentate punching press, wastes time and energy, and production cost is higher.
Summary of the invention
The utility model has provided the full-automatic band saw tooth punching of a kind of precision unit at the technical problem that will solve, the full-automatic band saw tooth punching of this precision unit is by the driven by servomotor feeding, multiple tooth primary drying pressing mold carries out tooth punching, has effectively improved quality and the production efficiency of product, has reduced labour cost.
In order to solve the problems of the technologies described above, the utility model adopts following technical scheme:
Accurate full-automatic band saw tooth punching unit, include discharging device, processing unit (plant), material collecting device and control device, described discharging device, processing unit (plant) is connected by processing sequence successively with material collecting device, described processing unit (plant) is electrically connected with control device, described processing unit (plant) includes frame and base plate, described base plate is installed on the frame top, described base plate is equipped with decompressor and pay-off, described decompressor includes die sleeve, described die sleeve is equipped with multiple tooth primary drying pressing mold and location-plate, described location-plate drives and is connected with drive motors, and described decompressor is provided with servo inductive head above multiple tooth primary drying pressing mold; Described pay-off includes and is two feeding rollers that are oppositely arranged up and down, and the both sides of described feeding roller are provided with secondary guide wheel, and the secondary guide wheel of described feeding roller both sides is " eight " word shape, and described feeding roller is connected with servomotor.
Preferably, described being " eight " word shape the longitudinal centre line of secondary guide wheel be 5 ° with respect to the angle of inclination of the longitudinal centre line of feeding roller.
Further, described frame is equipped with some groups of band material adjustable positioning devices, is provided with spacing between per two groups of band material adjustable positioning devices.
Wherein, described band material adjustable positioning device includes mould by piece and stepper motor, and described mould is installed on the front end of frame by piece, and the relative mould of described stepper motor leans on piece to seesaw, and described stepper motor is provided with adjusting screw(rod).
Again further, be provided with leading material roller between the front end of described frame and the discharging device, be provided with back guide roller between the rear end of described frame and the material collecting device.
Preferably, described discharging device includes cradle and first care feed tray, described first care feed tray is connected with cradle by first main shaft, be provided with first master shield between described first care feed tray and the cradle, described first master shield is connected by the first cross locating slot with first care feed tray, described first care feed tray is arranged with first backgauge folder, is provided with chute feeder between described first backgauge folder and first master shield.
Wherein, the center of described first master shield is provided with first locking axle sleeve, and described first locking axle sleeve is arranged with first removable pin, is connected by first connecting rod between described first removable pin and first care feed tray.
Wherein, described first main shaft is fixedlyed connected with cradle by first base bearing, and described first main shaft is provided with brake block.
Preferred as another, described material collecting device includes rewinding frame and second care feed tray, and described second care feed tray is connected with the rewinding frame by second main shaft; Be provided with second master shield between described second care feed tray and the rewinding frame, described second master shield is connected by the second cross locating slot with second care feed tray, described second care feed tray is arranged with second backgauge folder, is provided with receiving vat between described second backgauge folder and second master shield; The center of described second master shield is provided with second locking axle sleeve, and described second locking axle sleeve is arranged with second removable pin, is connected by second connecting rod between described second removable pin and second care feed tray.
Wherein, described second main shaft is fixedlyed connected with the rewinding frame by second base bearing, and described second main shaft drives by belt pulley and is connected with torque motor.
The beneficial effects of the utility model are:
The full-automatic band saw tooth punching of precision described in the utility model unit adopts the driven by servomotor feeding roller to carry out feeding, and drive mechanism is simple, and band is not easy to skid, and the mould loss is less, the product quality height that processes; The utility model carries out tooth punching by multiple tooth primary drying pressing mold directly is installed to band on stamping machine, the perfect drawback of the bad adjustment of multiple tooth shape can effectively improve production efficiency of products, has reduced labour cost.
Description of drawings
Fig. 1 is the front view of the accurate full-automatic band saw tooth punching unit of the utility model.
Fig. 2 is the vertical view of the accurate full-automatic band saw tooth punching unit of the utility model.
Fig. 3 is the enlarged diagram at A place among Fig. 1.
Fig. 4 is the enlarged diagram at A1 place among Fig. 2.
Fig. 5 has hidden the enlarged diagram of decompressor for B place among Fig. 1.
Fig. 6 is the enlarged diagram at B1 place among Fig. 2.
Fig. 7 is the enlarged diagram at C place among Fig. 1.
Fig. 8 is the enlarged diagram at C1 place among Fig. 2.
Include mark among Fig. 1 to Fig. 8:
1---discharging device 2---processing unit (plant)
3---material collecting device 4---drive motors
The leading material roller of 5---servo inductive heads 6---
7---back guide roller 8---brake block
9---belt pulleys 10---, first base bearing
11---cradles 12---, first care feed tray
13---first main shafts 14---, first master shield
15---first cross locating slots 16---, first backgauge folder
17---first locking axle sleeves 18---, first removable pin
19---first connecting rod 21---frame
22---base plate 23---decompressor
The multiple tooth primary drying pressing mold of 24---pay-offs 25---
The secondary guide wheel of 26---location-plates 27---
231---die sleeve 241---feeding roller
242---servomotor 281---mould is by piece
282---stepper motor 283---adjusting screw(rod)
30---second base bearing 31---rewinding frame
32---second care feed trays 33---, second main shaft
34---second master shields 35---, the second cross locating slot
36---second backgauge folders 37---, second locking axle sleeve
38---second removable pin 39---second connecting rod
91---torque motor.
The specific embodiment
For the ease of those skilled in the art's understanding, below in conjunction with embodiment and accompanying drawing the utility model is further described, the content that embodiment is mentioned not is to restriction of the present utility model.
Extremely shown in Figure 8 as Fig. 1, accurate full-automatic band saw tooth punching unit, include discharging device 1, processing unit (plant) 2, material collecting device 3 and control device, described discharging device 1, processing unit (plant) 2 and material collecting device 3 are connected successively by processing sequence, described processing unit (plant) 2 is electrically connected with control device, described processing unit (plant) 2 includes frame 21 and base plate 22, described base plate 22 is installed on frame 21 tops, described base plate 22 is equipped with decompressor 23 and pay-off 24, described decompressor 23 includes die sleeve 231, described die sleeve 231 is equipped with multiple tooth primary drying pressing mold 25 and location-plate 26, described location-plate 26 drives and is connected with drive motors 4, and described decompressor 23 is provided with servo inductive head 5 above multiple tooth primary drying pressing mold 25; Described pay-off 24 includes and is two feeding rollers 241 that are oppositely arranged up and down, and the both sides of described feeding roller 241 are provided with secondary guide wheel 27, and the secondary guide wheel 27 of described feeding roller 241 both sides is " eight " word shape, and described feeding roller 241 is connected with servomotor 242.
When using the utility model to process band, at first multiple tooth primary drying pressing mold 25 is installed in the die sleeve 231 of decompressor 23 and fixes, the band for the treatment of tooth punching is inserted in the discharging device 1, and decompressor 23 is passed in the traction of the stub bar of band extend to pay-off 24 places, by set the size of required tooth punching at control device, adopt servomotor 242 to drive feeding roller 241 and carry out feeding.The utility model utilizes cooperating of multiple tooth primary drying pressing mold 25 and servomotor 242, and by drive motors 4 adjusting strip width, set by control device that multiple tooth primary drying pressing mold 25 dashes one, servomotor 242 drives feeding rollers 241 and walks three reciprocal principle, when multiple tooth primary drying pressing mold 25 up moves when touching servo inductive head 5, servomotor 242 drives feeding roller 241 motions, finishes the tooth punching of band.
The full-automatic band saw tooth punching of precision described in the utility model unit adopts servomotor 242 driving feeding rollers 241 to carry out feeding, and drive mechanism is simple, and band is not easy to skid, and the mould loss is less, the product quality height that processes; The utility model carries out tooth punching by 25 pairs of bands of multiple tooth primary drying pressing mold directly are installed on stamping machine, the perfect drawback of the bad adjustment of multiple tooth shape can effectively improve production efficiency of products, has reduced labour cost; The utility model arranges secondary guide wheel 27 by the both sides at feeding roller 241, and these two secondary guide wheels 27 are " eight " word shape, can make band can not skid when transmission all around, uses stable, easy to adjust quick; As preferred embodiment, the longitudinal centre line of described secondary guide wheel 27 is 5 ° with respect to the angle of inclination of the longitudinal centre line of feeding roller 241.
Further, described frame 21 is equipped with some groups of band material adjustable positioning devices, is provided with spacing between per two groups of band material adjustable positioning devices; Wherein, described band material adjustable positioning device includes mould by piece 281 and stepper motor 282, described mould leans on piece 281 to be installed on the front end of frame 21, and described stepper motor 282 relative moulds can seesaw by piece 281, and described stepper motor 282 is provided with adjusting screw(rod) 283.The utility model is further fixed the band in the transmission by in frame 21 some groups of band material adjustable positioning devices being installed, and avoids band to occur beating in transmission process, thus the phenomenon that occurs skidding.
Again further, be provided with leading material roller 6 between the front end of described frame 21 and the discharging device 1, be provided with back guide roller 7 between the rear end of described frame 21 and the material collecting device 3.In the utility model, by back guide roller 7 is set between the rear end that leading material roller 6, frame 21 are set between the front end of frame 21 and the discharging device 1 and material collecting device 3, can effectively reduce the wearing and tearing between band and the frame 21, strengthen practicality of the present utility model.
As preferred embodiment, described discharging device 1 includes cradle 11 and first care feed tray 12, described first care feed tray 12 is connected with cradle 11 by first main shaft 13, be provided with first master shield 14 between described first care feed tray 12 and the cradle 11, described first master shield 14 is connected by the first cross locating slot 15 with first care feed tray 12, described first care feed tray 12 is arranged with first backgauge folder 16, is provided with chute feeder between described first backgauge folder, 16 and first master shield 14; Wherein, the center of described first master shield 14 is provided with first locking axle sleeve 17, and described first locking axle sleeve 17 is arranged with first removable pin 18, is connected by first connecting rod 19 between described first removable pin 18 and first care feed tray 12; Described first main shaft 13 is fixedlyed connected with cradle 11 by first base bearing 10, and described first main shaft 13 is provided with brake block 8.When needs are positioned over band to be processed on the discharging device 1, at first unclamp first locking axle sleeve 17, driving first care feed tray 12 by first removable pin 18 and first connecting rod 19 shrinks, the band to be processed of rolling is positioned on first master shield 14, then by locking first locking axle sleeve 17, band to be processed is compressed exceptionally straight, prevent that beating from appearring in band to be processed in course of conveying; By connecting brake blocks 8 at first main shaft 13, can reduce band to be processed and beat stopping to add the inertia that occurs man-hour.
As another preferred embodiment, described material collecting device 3 includes rewinding frame 31 and second care feed tray 32, and described second care feed tray 32 is connected with rewinding frame 31 by second main shaft 33; Be provided with second master shield 34 between described second care feed tray 32 and the rewinding frame 31, described second master shield 34 is connected by the second cross locating slot 35 with second care feed tray 32, described second care feed tray 32 is arranged with second backgauge folder 36, is provided with receiving vat between described second backgauge folder, 36 and second master shield 34; The center of described second master shield 34 is provided with second locking axle sleeve 37, and described second locking axle sleeve 37 is arranged with second removable pin 38, is connected by second connecting rod 39 between described second removable pin 38 and second care feed tray 32; Wherein, described second main shaft 33 is fixedlyed connected with rewinding frame 31 by second base bearing 30, and described second main shaft 33 drives by belt pulley 9 and is connected with torque motor 91.The motion mode of material collecting device 3 is identical with discharging device 1 in the utility model, and difference is to adopt torque motor 91 to drive second main shaft 33 and is rotated rewinding, can effectively keep the stability of rewinding.
Above-described embodiment is one of preferable implementation of the utility model; in addition; the utility model can also realize by alternate manner that any apparent replacement is all within protection domain of the present utility model under the prerequisite that does not break away from the design of the utility model utility model.
Claims (10)
1. accurate full-automatic band saw tooth punching unit, include discharging device, processing unit (plant), material collecting device and control device, described discharging device, processing unit (plant) is connected by processing sequence successively with material collecting device, described processing unit (plant) is electrically connected with control device, it is characterized in that: described processing unit (plant) includes frame and base plate, described base plate is installed on the frame top, described base plate is equipped with decompressor and pay-off, described decompressor includes die sleeve, described die sleeve is equipped with multiple tooth primary drying pressing mold and location-plate, described location-plate drives and is connected with drive motors, and described decompressor is provided with servo inductive head above multiple tooth primary drying pressing mold; Described pay-off includes and is two feeding rollers that are oppositely arranged up and down, and the both sides of described feeding roller are provided with secondary guide wheel, and the secondary guide wheel of described feeding roller both sides is " eight " word shape, and described feeding roller is connected with servomotor.
2. the full-automatic band saw tooth punching of precision according to claim 1 unit is characterized in that: described being the longitudinal centre line of secondary guide wheel of " eight " word shape be 5 ° with respect to the angle of inclination of the longitudinal centre line of feeding roller.
3. the full-automatic band saw tooth punching of precision according to claim 1 unit, it is characterized in that: described frame is equipped with some groups of band material adjustable positioning devices, is provided with spacing between per two groups of band material adjustable positioning devices.
4. the full-automatic band saw tooth punching of precision according to claim 3 unit, it is characterized in that: described band material adjustable positioning device includes mould by piece and stepper motor, described mould is installed on the front end of frame by piece, the relative mould of described stepper motor can seesaw by piece, and described stepper motor is provided with adjusting screw(rod).
5. the full-automatic band saw tooth punching of precision according to claim 1 unit is characterized in that: be provided with leading material roller between the front end of described frame and the discharging device, be provided with back guide roller between the rear end of described frame and the material collecting device.
6. the full-automatic band saw tooth punching of precision according to claim 1 unit, it is characterized in that: described discharging device includes cradle and first care feed tray, described first care feed tray is connected with cradle by first main shaft, be provided with first master shield between described first care feed tray and the cradle, described first master shield is connected by the first cross locating slot with first care feed tray, described first care feed tray is arranged with first backgauge folder, is provided with chute feeder between described first backgauge folder and first master shield.
7. the full-automatic band saw tooth punching of precision according to claim 6 unit, it is characterized in that: the center of described first master shield is provided with first locking axle sleeve, described first locking axle sleeve is arranged with first removable pin, is connected by first connecting rod between described first removable pin and first care feed tray.
8. the full-automatic band saw tooth punching of precision according to claim 6 unit is characterized in that: described first main shaft is fixedlyed connected with cradle by first base bearing, and described first main shaft is provided with brake block.
9. the full-automatic band saw tooth punching of precision according to claim 1 unit, it is characterized in that: described material collecting device includes rewinding frame and second care feed tray, and described second care feed tray is connected with the rewinding frame by second main shaft; Be provided with second master shield between described second care feed tray and the rewinding frame, described second master shield is connected by the second cross locating slot with second care feed tray, described second care feed tray is arranged with second backgauge folder, is provided with receiving vat between described second backgauge folder and second master shield; The center of described second master shield is provided with second locking axle sleeve, and described second locking axle sleeve is arranged with second removable pin, is connected by second connecting rod between described second removable pin and second care feed tray.
10. the full-automatic band saw tooth punching of precision according to claim 9 unit is characterized in that: described second main shaft is fixedlyed connected with the rewinding frame by second base bearing, and described second main shaft is connected with torque motor by the belt pulley driving.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320045205 CN203156163U (en) | 2013-01-28 | 2013-01-28 | Precise full-automatic band-saw tooth punching set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320045205 CN203156163U (en) | 2013-01-28 | 2013-01-28 | Precise full-automatic band-saw tooth punching set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203156163U true CN203156163U (en) | 2013-08-28 |
Family
ID=49017387
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320045205 Withdrawn - After Issue CN203156163U (en) | 2013-01-28 | 2013-01-28 | Precise full-automatic band-saw tooth punching set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203156163U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042273A (en) * | 2013-01-28 | 2013-04-17 | 东莞市萨浦刀锯有限公司 | Full-automatic precise band saw type tooth punching unit |
| CN107414186A (en) * | 2017-06-02 | 2017-12-01 | 宁波江北博盛刀具有限公司 | A kind of full-automatic gulleting machine |
| CN113770269A (en) * | 2021-08-13 | 2021-12-10 | 宁波创跃园林工具有限公司 | High-precision tooth dividing machine |
-
2013
- 2013-01-28 CN CN 201320045205 patent/CN203156163U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042273A (en) * | 2013-01-28 | 2013-04-17 | 东莞市萨浦刀锯有限公司 | Full-automatic precise band saw type tooth punching unit |
| CN107414186A (en) * | 2017-06-02 | 2017-12-01 | 宁波江北博盛刀具有限公司 | A kind of full-automatic gulleting machine |
| CN107414186B (en) * | 2017-06-02 | 2019-08-20 | 宁波江北博盛刀具有限公司 | A kind of full-automatic gulleting machine |
| CN113770269A (en) * | 2021-08-13 | 2021-12-10 | 宁波创跃园林工具有限公司 | High-precision tooth dividing machine |
| CN113770269B (en) * | 2021-08-13 | 2022-07-12 | 宁波创跃园林工具有限公司 | High-precision tooth dividing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: HUBEI HUAXIN TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: DONGGUAN SHARP CUTTING TOOLS CO., LTD. Effective date: 20140717 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 523000 DONGGUAN, GUANGDONG PROVINCE TO: 437000 XIANNING, HUBEI PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20140717 Address after: 437000 Xianning province Hubei City Haman District Economic Development Zone Patentee after: Hubei Huaxin Technology Co., Ltd. Address before: 523000 Dongguan city in Guangdong Province town of Dongguan City Chudo Tsiu Lee Village Industrial Zone located Niu Ni Co Ltd Patentee before: Dongguan Sharp Cutting Tools Co., Ltd. |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20130828 Effective date of abandoning: 20150429 |