CN203155030U - Multi-component rubber mixing waste gas purifying device - Google Patents
Multi-component rubber mixing waste gas purifying device Download PDFInfo
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- CN203155030U CN203155030U CN 201320150654 CN201320150654U CN203155030U CN 203155030 U CN203155030 U CN 203155030U CN 201320150654 CN201320150654 CN 201320150654 CN 201320150654 U CN201320150654 U CN 201320150654U CN 203155030 U CN203155030 U CN 203155030U
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Abstract
The utility model discloses a multi-component rubber mixing waste gas purifying device, which is used for the field of governing of stink and hazardous gas. The multi-component rubber mixing waste gas purifying device comprises a waste gas flowing channel, and a compound oil filter, an active carbon fluidized bed, a bag dust collector and an active carbon tower, which are arranged on the waste gas flowing channel along the waste gas flowing direction in sequence, wherein a waste gas input hole and a gas outlet are respectively formed at the front end and the tail end of the waste gas flowing channel. In the multi-component rubber mixing waste gas purifying device, the waste gas penetrates through the compound oil filter, the active carbon fluidized bed, the bag dust collector and the active carbon tower in sequence through the waste gas flowing channel, and is exhausted from the gas outlet after being purified. The purifying device can be used for removing the oil component, the moisture, the organic components, the dust and the particles in the waste gas step by step through the multi-layer multi-stage treatment of the waste gas, and has the advantages of being good in waste gas purifying effect, high in efficiency, stable in operation, low in operating cost, simple to operate and the like.
Description
Technical field
The utility model belongs to stench and toxic and harmful improvement technology and complete set of equipments field, relates to a kind of waste gas purification apparatus of tyre production enterprise, relates in particular to the purification recovery device of the refining glue waste gas of mixing process banburying generation.
Background technology
The fast development of doughnut industry over past ten years also expands the scale of production tire manufacturing enterprise one after another.In the tire production process particularly the refining glue waste gas that produces of mixing process banbury can seriously influence causing of surrounding environment.Refining glue waste gas is many components owing to having added oily and a large amount of industrial chemicals (as anticorrisive agent, adhesive and the promoter etc.) compositions of clear in its production technology, raw material characteristics and the production process thereof, dust-laden, oil-containing, contain more organic and inorganic waste gas, its condensed form is black mobiloil shape thing, smell is the mixed type stench, most of composition is water insoluble, be insoluble in common organic solvents, waste gas environment protection treating difficulty is big.
At present both at home and abroad to refining glue treatment of waste gas mainly in two kinds of situation: the one, the insensitive improvement high altitude discharge that scarcely adds of factory's region environment; The 2nd, high altitude discharge after the sack cleaner dedusting is adopted in sensitizing range, position place more.Simultaneously, also there are indivedual units to study catalytic combustion cracking technique and damp process, as packed tower.But when adopting the catalytic combustion cracking technique, because waste gas oil-containing dust-laden can make honeycomb stop up, catalyst poisoning lost efficacy, and the power consumption of improvement technology is big, and enterprise is difficult to bear.When taking Wet technique, because oil-containing and organic component in the refining glue waste gas are many and water insoluble, dust size is very thin, below about 1 μ m, and the dedusting oil removing of wet method system and taste removal DeGrain.In addition, also reported geobiont filter bed method processing glue factory stench in the document, but bioanalysis exists also floor space big, defectives such as treatment conditions harshness.With respect to many components organic exhaust gas, the purification techniques of many component refining glue waste gas is then less.Because its composition complexity, the characteristic difference of all contaminations, and invested the influence of operating cost and the scope of application, and also not having which kind of control method can accomplish not only economical and efficient now but also applicability is widely arranged, a lot of methods also are in the laboratory research stage.
In conjunction with the present present situation of refining glue waste gas purification treatment technology, need a kind of purification techniques at multicomponent refining glue waste gas of exploitation badly, reach the harmful substance in oil removing, deodorization, the removal waste gas and reduce the requirement of secondary pollution.
The utility model content
Unresolved the problems referred to above, the utility model provide many component refining glue waste gas purification apparatuses that a kind of waste gas purification is effective, efficient is high, stable, simple to operate.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of many component refining glue waste gas purification apparatuses, comprise exhaust gas flow path and be located at compound oil filter on the exhaust gas flow path, activated carbon fluidized bed, sack cleaner, active carbon tower successively by exhaust gas flow direction, the front end of exhaust gas flow path and end are respectively equipped with waste gas input port and gas discharge outlet.
Be further used as the improvement of technical solutions of the utility model, be provided with the double-filtration mechanism that comprises honeycomb cleaner and oil strain felt in the compound oil filter.
Be further used as the improvement of technical solutions of the utility model, be provided with in activated carbon fluidized bed and somely connect and the adsorbent chamber that is connected in parallel to each other and the loader of all connecting with each adsorbent chamber with exhaust gas flow path.
Be further used as the improvement of technical solutions of the utility model, be provided with the electronics micromatic setting of active carbon powder box, calcium hydroxide box and control charging in the loader.
Be further used as the improvement of technical solutions of the utility model, be equipped with regeneration gas entrance, regeneration gas outlet and the active carbon outlet of wearing out in each adsorbent chamber.
Be further used as the improvement of technical solutions of the utility model, be equipped with air intake duct and the gas off-take connected with exhaust gas flow path on each adsorbent chamber, be equipped with valve in loader and the connection of each air intake duct and each air intake duct, gas off-take, regeneration gas entrance and the regeneration gas outlet.
Be further used as the improvement of technical solutions of the utility model, the exhaust gas flow path between sack cleaner and active carbon tower is provided with air-introduced machine, and the exhaust gas flow path at active carbon tower rear is provided with air-introduced machine.
The beneficial effects of the utility model: in this purifier, waste gas passes compound oil filter, activated carbon fluidized bed, sack cleaner, active carbon tower successively by exhaust gas flow path, and after being purified, discharge by gas discharge outlet, this purifier is by to waste gas layering, multistage processing, progressively remove oil content, moisture, organic principle, dust, particle in the waste gas successively, have that waste gas purification is effective, efficient is high, stable, operating cost is low, simple operation and other advantages.
Description of drawings
The utility model is described in further detail below in conjunction with accompanying drawing:
Fig. 1 is the utility model embodiment overall structure schematic diagram;
Fig. 2 is the activated carbon fluidized bed structural representation of the utility model embodiment.
The specific embodiment
With reference to Fig. 1, Fig. 2, the utility model provides a kind of many component refining glue waste gas purification apparatuses, comprise exhaust gas flow path 1 and be located at compound oil filter 2 on the exhaust gas flow path 1, activated carbon fluidized bed 3, sack cleaner 4, active carbon tower 5 successively by exhaust gas flow direction, the front end of exhaust gas flow path 1 and end are respectively equipped with waste gas input port 11 and gas discharge outlet 12.
In this purifier, waste gas passes compound oil filter 2, activated carbon fluidized bed 3, sack cleaner 4, active carbon tower 5 successively by exhaust gas flow path 1, and be purified the back by gas discharge outlet 12 discharges, this purifier is by to waste gas layering, multistage processing, progressively remove oil content, moisture, organic principle, dust, particle in the waste gas successively, have that waste gas purification is effective, efficient is high, stable, operating cost is low, simple operation and other advantages.
As the utility model preferred embodiment, be provided with the double-filtration mechanism that comprises honeycomb cleaner and oil strain felt in the compound oil filter 2.
Concrete, compound oil filter 2 adopts double-filtration, is made up of honeycomb cleaner and special-purpose oil strain felt, and waste gas is carried out preliminary treatment, to remove oil content and the moisture content in the process gas, improves the treatment effeciency of subsequent processing device and reduces equipment resistance.
As the utility model preferred embodiment, be provided with some in activated carbon fluidized bed 3 and exhaust gas flow path 1 connection and the adsorbent chamber 21 that is connected in parallel to each other and the loader of all connecting with each adsorbent chamber 21 22, be provided with the electronics micromatic setting of active carbon powder box, calcium hydroxide box and control charging in the loader 22.
Concrete, after waste gas enters activated carbon fluidized bed 3 adsorbent chamber 21, flow, each component change in concentration according to waste gas, loader 22 is controlled the ratio that adds (1~10:1) of active carbon and calcium hydroxide under the effect of electronics micromatic setting, and active carbon and calcium hydroxide joined in the adsorbent chamber 21 as adsorbing medium, adsorbing medium fully mixes and adsorbs wherein harmful substance with waste gas, adsorption time is 5~10s, and adsorption efficiency is not less than 80%; Its medium-slaking lime is used for moisture and residual oil-bound distemper and the fine dusts formation bulky grain of absorption waste gas, and can effectively prevent the generation of locking system fire; After active carbon wears out and loses activity, carry out the online charcoal that changes by the electronics micromatic setting.
Entering sack cleaner 4 from activated carbon fluidized bed 3 waste gas of discharging by exhaust gas flow path 1 further purifies, by sack cleaner 4 particle in the waste gas, adsorbing medium are collected, and finish waste gas second adsorption on sack cleaner 4 filtrates, guarantee adsorption efficiency 〉=85%, and collected adsorbing medium is squeezed into pipeline again by conveyer and is carried out recyclingly, and the adsorbing medium of inefficacy falls into charcoal bag outward transport.Behind sack cleaner 4, add a cover active carbon tower 5, be used for untreated organic component is done further absorption, benzene,toluene,xylene after treatment, NMHC, particle, odor concentration are significantly cut down, and adopt the air-introduced machine high altitude discharge.
As the utility model preferred embodiment, be equipped with regeneration gas entrance 23, regeneration gas outlet 24 and aging active carbon outlet 25 in each adsorbent chamber 21, be equipped with air intake duct 26 and the gas off-take 27 connected with exhaust gas flow path 1 on each adsorbent chamber 21, loader 22 exports on 24 with each air intake duct 26 connection and each air intake duct 26, gas off-take 27, regeneration gas entrance 23 and regeneration gas and is equipped with valve 28.
Concrete, when the harmful substance of adhering on the adsorbing medium surface in the adsorbent chamber 21 in the more waste gas, disconnect with exhaust gas flow path 1 by this adsorbent chamber 21 of valve 28 controls, and regeneration gas entrance 23, the regeneration gas connected in the adsorbent chamber 21 export 24, feed regeneration gas in the adsorbent chamber 21 to the adsorbing medium desorption of regenerating, the regeneration gas of regeneration desorption and adsorbent are discharged by regeneration gas outlet 24, and the active carbon that will wear out is simultaneously discharged by aging active carbon outlet 25; After the regeneration desorption is finished, by valve 28 adsorbent chamber 21 is inserted exhaust gas flow path 1, proceed waste gas absorption work.
As the utility model preferred embodiment, the exhaust gas flow path 1 that sack cleaner 4 and active carbon tower are 5 is provided with air-introduced machine 6, the exhaust gas flow path 1 at active carbon tower 5 rears is provided with air-introduced machine 6, many components refining glue waste gas carry out adsorption cleaning through compound oil filter 2, activated carbon fluidized bed 3, sack cleaner 4, active carbon tower 5 successively, and the waste gas after the purification is by air-introduced machine 6 high altitude discharges.
Certainly, the invention is not limited to above-mentioned embodiment, those of ordinary skill in the art also can make equivalent variations or replacement under the prerequisite of the utility model spirit, the modification that these are equal to or replacement all are included in the application's claim institute restricted portion.
Claims (7)
1. component more than a kind refines the glue waste gas purification apparatus, it is characterized in that: comprise exhaust gas flow path (1) and be located at the compound oil filter (2) on the described exhaust gas flow path (1), activated carbon fluidized bed (3), sack cleaner (4), active carbon tower (5) successively by exhaust gas flow direction, the front end of described exhaust gas flow path (1) and end are respectively equipped with waste gas input port (11) and gas discharge outlet (12).
2. a kind of many component refining glue waste gas purification apparatuses according to claim 1 is characterized in that: be provided with the double-filtration mechanism that comprises honeycomb cleaner and oil strain felt in the described compound oil filter (2).
3. a kind of many components refining glue waste gas purification apparatuses according to claim 1 and 2 is characterized in that: be provided with in described activated carbon fluidized bed (3) and somely connect and the adsorbent chamber (21) that is connected in parallel to each other and the loader of all connecting with each described adsorbent chamber (21) (22) with exhaust gas flow path (1).
4. a kind of many component refining glue waste gas purification apparatuses according to claim 3 is characterized in that: the electronics micromatic setting that is provided with active carbon powder box, calcium hydroxide box and control charging in the described loader (22).
5. a kind of many component refining glue waste gas purification apparatuses according to claim 3 is characterized in that: be equipped with regeneration gas entrance (23), regeneration gas outlet (24) and aging active carbon outlet (25) in each described adsorbent chamber (21).
6. a kind of many components according to claim 4 refine the glue waste gas purification apparatuses, it is characterized in that: be equipped with air intake duct (26) and the gas off-take (27) connected with exhaust gas flow path (1) on each described adsorbent chamber (21), described loader (22) exports on (24) with each air intake duct (26) connection and each air intake duct (26), gas off-take (27), regeneration gas entrance (23) and regeneration gas and is equipped with valve (28).
7. according to claim 1,2,4,5,6 any described a kind of many component refining glue waste gas purification apparatuses, it is characterized in that: the exhaust gas flow path (1) between described sack cleaner (4) and active carbon tower (5) is provided with air-introduced machine (6), and the exhaust gas flow path (1) at described active carbon tower (5) rear is provided with air-introduced machine (6).
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CN 201320150654 CN203155030U (en) | 2013-03-28 | 2013-03-28 | Multi-component rubber mixing waste gas purifying device |
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CN 201320150654 CN203155030U (en) | 2013-03-28 | 2013-03-28 | Multi-component rubber mixing waste gas purifying device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104015269A (en) * | 2014-06-18 | 2014-09-03 | 重庆市聚益橡胶制品有限公司 | Rubber mixing mill tail gas purification system for avoiding emulsified oil from forming oil dirt in pipeline |
CN104492192A (en) * | 2014-12-15 | 2015-04-08 | 成都昊特新能源技术股份有限公司 | Fluid bed granular layer dust remover-filter element dust remover combined dust removal technique |
CN104524893A (en) * | 2014-12-15 | 2015-04-22 | 成都昊特新能源技术股份有限公司 | Process for carrying out combined dust removal on tar-containing flue gas by utilizing dust remover of particle layer of flowing bed and flat-plate membrane filter |
CN108970268A (en) * | 2018-09-14 | 2018-12-11 | 中策橡胶集团有限公司 | A kind of mixer gas sampling and processing system |
-
2013
- 2013-03-28 CN CN 201320150654 patent/CN203155030U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104015269A (en) * | 2014-06-18 | 2014-09-03 | 重庆市聚益橡胶制品有限公司 | Rubber mixing mill tail gas purification system for avoiding emulsified oil from forming oil dirt in pipeline |
CN104492192A (en) * | 2014-12-15 | 2015-04-08 | 成都昊特新能源技术股份有限公司 | Fluid bed granular layer dust remover-filter element dust remover combined dust removal technique |
CN104524893A (en) * | 2014-12-15 | 2015-04-22 | 成都昊特新能源技术股份有限公司 | Process for carrying out combined dust removal on tar-containing flue gas by utilizing dust remover of particle layer of flowing bed and flat-plate membrane filter |
CN108970268A (en) * | 2018-09-14 | 2018-12-11 | 中策橡胶集团有限公司 | A kind of mixer gas sampling and processing system |
CN108970268B (en) * | 2018-09-14 | 2023-06-23 | 中策橡胶集团股份有限公司 | Internal mixer waste gas collecting and treating system |
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