CN203146296U - Diaphragm liquid leakage safety controller for air diaphragm pump - Google Patents
Diaphragm liquid leakage safety controller for air diaphragm pump Download PDFInfo
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- CN203146296U CN203146296U CN 201320142909 CN201320142909U CN203146296U CN 203146296 U CN203146296 U CN 203146296U CN 201320142909 CN201320142909 CN 201320142909 CN 201320142909 U CN201320142909 U CN 201320142909U CN 203146296 U CN203146296 U CN 203146296U
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- liquid separator
- air diaphragms
- air
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Abstract
The utility model belongs to the technical field of liquid material conveying safety control in the chemical industry, and provides a diaphragm liquid leakage safety controller for an air diaphragm pump. The controller comprises a rotary gas-liquid separator (5), a push rod (7), a gas source control valve (8), a gas emission pipe (9), an overflow-preventing device (10) and a liquid sealing device (12). The rotary gas-liquid separator is provided with a gas-liquid inlet of the liquid leakage safety controller, and the gas-liquid inlet is connected with an air diaphragm pump gas exhausting opening of the air diaphragm pump through a pipeline. A floating ball is arranged on the lower portion of the inside of the rotary gas-liquid separator. When the floating ball rises, the push rod is pushed to close the gas source control valve. The outer side of the upper portion of the rotary gas-liquid separator is sequentially connected with the gas emission pipe, the overflow-preventing device and the liquid sealing device. The gas source control valve is connected with an air diaphragm pump gas source inlet of the air diaphragm pump. The controller effectively eliminates the great harm that a traditional control method of electric appliances can cause safety accidents when the electric appliances are used in a flammable and combustible environment in the chemical industry.
Description
Technical field
The utility model belongs to chemical industry liquid material delivery safety control technique field, is specifically related to a kind of air diaphragms pump diaphragm leakage safety governor.
Background technique
In the chemical industry production process, liquid material delivery technology link is all finished by various pump machines, wherein by air operated " air diaphragms pump ", be used widely in chemical industry, food, sewage treatment etc. industry in recent years, especially in the poisonous and harmful of chemical plant installations, inflammable and explosive material are carried, use.
In the air diaphragms pump operation process, often damaged because of working life of its various materials that adopt, decay resistance etc. reason because to-and-fro motion continuously in the work as parts---the barrier film in addition of the groundwork in the air diaphragms pump, cause the leakage fault.
The air diaphragms pump is in the liquid material delivery technology at present, and to the leakage fault because of the damaged generation of barrier film, employing is controlled by electric equipment cut-out source of the gas.But in the inflammable and explosive process environments of chemical industry, the hidden danger that electrical equipment control is brought is very important, and its Security causes in the industry to be paid close attention to.Therefore, because accident potential and the accident of the diaphragm failures of air diaphragms pump, material from leakage initiation often have generation, so press for the safe, reliable and effective device that safety control is carried out in leakage to the air diaphragms pump diaphragm.
The model utility content
The purpose of this utility model is to provide the diaphragm failures, material from leakage of a kind of prevention and reply air diaphragms pump and the production accident that causes, and a kind of device of safe and effective control is carried out in leakage to the air diaphragms pump diaphragm.
The utility model for achieving the above object, the main technical schemes of taking is: at original air diaphragms pump (membrane pump with pneumatic drive) afterwards, set up a safety governor, when the barrier film of air diaphragms pump is damaged, power gas source can entrained liquids be discharged, and carries out gas-liquid separation by the safety governor of setting up, and source of the gas is turn-offed in safety control, the air diaphragms pump is quit work automatically, guarantee the safety of production scene.
The utility model provides a kind of air diaphragms pump diaphragm leakage safety governor, and this safety governor comprises rotation gas-liquid separator, push rod, source of the gas control valve, gas discharge pipe, anti-overflow device, fluid-tight device;
Described rotation gas-liquid separator has the import of a leakage safety governor gas-liquid, links to each other with the air diaphragms pump exhaust inlet of air diaphragms pump by pipeline; Establish a ball float below rotation gas-liquid separator inside, ball float can promote push rod when rising and close the source of the gas control valve; The outside on rotation gas-liquid separator top is connected with gas discharge pipe, anti-overflow device and fluid-tight device in turn;
Described source of the gas control valve links to each other with the air diaphragms pump gas source inlet of air diaphragms pump, the Kai Heguan of control gas source inlet.
For avoiding noise excessive, the utility model also arranges a baffler between anti-overflow device and fluid-tight device.
Convenient controlled for the liquid discharge that makes rotation gas-liquid separator below, the utility model is also at the blowdown valve of arranged outside that rotates the gas-liquid separator bottom.
Use air diaphragms pump diaphragm leakage safety governor of the present utility model, the method that leakage is controlled to the air diaphragms pump diaphragm may further comprise the steps:
A, liquid material enter the air diaphragms pump, open air diaphragms pump gas source inlet by the source of the gas control valve, and source of the gas enters the air diaphragms pump, and the barrier film of air diaphragms pump is moved reciprocatingly, and normally carry liquid material;
B, the barrier film breakage in the air diaphragms pump, leakage, gas mixes liquid material, discharges from the air diaphragms pump exhaust inlet, enters the rotation gas-liquid separator by the import of leakage safety governor gas-liquid;
C, in the rotation gas-liquid separator, the specific gravity of gas after the gas-liquid separation is light toward rising, and discharges through gas discharge pipe; Liquid specific gravity after the gas-liquid separation is rotating the gas-liquid separator bottom than resedimentation, liquid level rising generation buoyancy when the bottom rises ball float, promote push rod and close the source of the gas control valve, the source of the gas control valve is closed air diaphragms pump gas source inlet, and the air diaphragms pump is quit work.
After the air diaphragms pump quits work, can further carry out coherence check and the maintenance of the breakage of air diaphragms pump diaphragm.
The effect of anti-overflow device is to stop gas, liquid may produce foam when separating to overflow, and the effect of fluid-tight device is purification of exhaust gas.
After maintenance finishes, open blowdown valve, discharge the liquid in the rotation gas-liquid separator, ball float descends, and unclamps push rod, and the source of the gas control valve is opened air diaphragms pump gas source inlet, air diaphragms pump proper functioning.
Good effect behind enforcement the utility model:
Mechanical float-ball type termination of pumping controlling method of the present utility model, effectively diaphragm pump is advanced to revolve air cylinder because of the damaged air trapping that is mixed with the leakage liquid material that produces of barrier film, utilize hydrometer method that gas, liquid are separated, the leakage liquid of utilize assembling promotes the technology that ball float is closed air diaphragms pump source of the gas, the air diaphragms pump has been implemented the closed loop of " starting---normal operation---fault (barrier film breakage)---termination of pumping control " each link and has been controlled automatically.
On the other hand, the utility model has effectively overcome the traditional electric control method very big harmfulness that exist, that may cause security incident of use in the inflammable and explosive environment of chemical industry.
The utility model function-stable, good manufacturability, especially Safety performance is reliable, is worth using in inflammable and explosive environment the production field of air diaphragms pump to apply (as fields such as chemical industry, petrochemical industry, coating, mining).
Description of drawings
Fig. 1 is structural representation of the present utility model;
Wherein: the gas after 1 air diaphragms pump, 2 air diaphragms pump gas source inlets, 3 air diaphragms pump exhaust inlets, 4 leakage safety governor gas-liquid imports, 5 rotation gas-liquid separators, 6 ball floats, 7 push rods, 8 source of the gas control valves, 9 gas discharge pipes, 10 anti-overflow devices, 11 bafflers, 12 fluid-tight devices, 13 blowdown valves, 14 gas-liquid separations, the liquid after 15 gas-liquid separations.
Embodiment
Below in conjunction with specific embodiments and the drawings, further set forth the utility model.Should understand these embodiments and only be used for explanation the utility model, and be not used in restriction application area of the present utility model.
Embodiment 1:
As shown in Figure 1, a kind of air diaphragms pump diaphragm leakage safety governor, this safety governor comprise rotation gas-liquid separator 5, push rod 7, source of the gas control valve 8, gas discharge pipe 9, anti-overflow device 10, fluid-tight device 12;
Described rotation gas-liquid separator has leakage safety governor gas-liquid import 4, links to each other with the air diaphragms pump exhaust inlet 3 of air diaphragms pump 1 by pipeline; Establish a ball float 6 below rotation gas-liquid separator inside, ball float can promote push rod 7 when rising and close source of the gas control valve 8; The outside on rotation gas-liquid separator top is connected with gas discharge pipe 9, anti-overflow device 10 and fluid-tight device 12 in turn;
Described source of the gas control valve 8 links to each other with the air diaphragms pump gas source inlet 2 of air diaphragms pump, the Kai Heguan of control gas source inlet.
Embodiment 2:
A kind of air diaphragms pump diaphragm leakage safety governor, all the other arrange a baffler 11 with embodiment 1 between anti-overflow device and fluid-tight device; Blowdown valve 13 of arranged outside in rotation gas-liquid separator 5 bottoms.
Embodiment 3:
A kind ofly utilize above-mentionedly as embodiment's 1 described air diaphragms pump diaphragm leakage safety governor, the method that leakage is controlled to the air diaphragms pump diaphragm may further comprise the steps:
A, liquid material enter air diaphragms pump 1, open air diaphragms pump gas source inlet 2 by source of the gas control valve 8, and source of the gas enters the air diaphragms pump, and the barrier film of air diaphragms pump is moved reciprocatingly, and normally carry liquid material;
B, the barrier film breakage in air diaphragms pump 1, leakage, liquid material mixes gas, discharges from air diaphragms pump exhaust inlet 3, enters rotation gas-liquid separator 5 by leakage safety governor gas-liquid import 4;
C, in rotation gas-liquid separator 5, the specific gravity of gas after the gas-liquid separation is light toward rising, through gas discharge pipe 9 dischargings; Liquid specific gravity after the gas-liquid separation is rotating the gas-liquid separator bottom than resedimentation, liquid level rising generation buoyancy when the bottom rises ball float 6, promote push rod 7 and close source of the gas control valve 8, the source of the gas control valve is closed air diaphragms pump gas source inlet 2, and air diaphragms pump 1 is quit work.
More than show and described basic principle of the present utility model, major character and advantage of the present utility model.The technician of the industry should understand; the utility model is not restricted to the described embodiments; that describes in above-described embodiment and the specification just illustrates principle of the present utility model; the utility model also has various changes and modifications under the prerequisite that does not break away from the utility model spirit and scope, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (3)
1. an air diaphragms pump diaphragm leakage safety governor is characterized in that, this safety governor comprises rotation gas-liquid separator (5), push rod (7), source of the gas control valve (8), gas discharge pipe (9), anti-overflow device (10), fluid-tight device (12);
Described rotation gas-liquid separator (5) has a leakage safety governor gas-liquid import (4), links to each other with the air diaphragms pump exhaust inlet (3) of air diaphragms pump (1) by pipeline; Establish a ball float (6) below rotation gas-liquid separator inside, ball float can promote push rod (7) when rising and close source of the gas control valve (8); The outside on rotation gas-liquid separator top is connected with gas discharge pipe (9), anti-overflow device (10) and fluid-tight device (12) in turn;
Described source of the gas control valve (8) links to each other with the air diaphragms pump gas source inlet (2) of air diaphragms pump.
2. a kind of air diaphragms pump diaphragm leakage safety governor according to claim 1 is characterized in that, between anti-overflow device (10) and the fluid-tight device (12) baffler (11) is set.
3. a kind of air diaphragms pump diaphragm leakage safety governor according to claim 1 and 2 is characterized in that, a blowdown valve of arranged outside (13) of rotation gas-liquid separator (5) bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320142909 CN203146296U (en) | 2013-03-26 | 2013-03-26 | Diaphragm liquid leakage safety controller for air diaphragm pump |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320142909 CN203146296U (en) | 2013-03-26 | 2013-03-26 | Diaphragm liquid leakage safety controller for air diaphragm pump |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203146296U true CN203146296U (en) | 2013-08-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320142909 Expired - Lifetime CN203146296U (en) | 2013-03-26 | 2013-03-26 | Diaphragm liquid leakage safety controller for air diaphragm pump |
Country Status (1)
| Country | Link |
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| CN (1) | CN203146296U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103147971A (en) * | 2013-03-26 | 2013-06-12 | 上海金树树脂粉末有限公司 | Security controller for diaphragm leakage liquid of air diaphragm pump and controlling method of the diaphragm leakage liquid |
| CN111537280A (en) * | 2020-04-09 | 2020-08-14 | 南京万德斯环保科技股份有限公司 | Diaphragm non-standard pipe liquid pumping system and method |
| US11149723B2 (en) | 2019-12-31 | 2021-10-19 | Psg California Llc | Diaphragm pump leak detection |
-
2013
- 2013-03-26 CN CN 201320142909 patent/CN203146296U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103147971A (en) * | 2013-03-26 | 2013-06-12 | 上海金树树脂粉末有限公司 | Security controller for diaphragm leakage liquid of air diaphragm pump and controlling method of the diaphragm leakage liquid |
| US11149723B2 (en) | 2019-12-31 | 2021-10-19 | Psg California Llc | Diaphragm pump leak detection |
| EP4085197A4 (en) * | 2019-12-31 | 2023-05-03 | PSG California LLC | Diaphragm pump leak detection |
| US11719359B2 (en) | 2019-12-31 | 2023-08-08 | Psg California Llc | Diaphragm pump leak detection |
| CN111537280A (en) * | 2020-04-09 | 2020-08-14 | 南京万德斯环保科技股份有限公司 | Diaphragm non-standard pipe liquid pumping system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130821 |
|
| CX01 | Expiry of patent term |