CN203144315U - Automatic natural latex parallel-flow acid adding device - Google Patents

Automatic natural latex parallel-flow acid adding device Download PDF

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Publication number
CN203144315U
CN203144315U CN 201320048045 CN201320048045U CN203144315U CN 203144315 U CN203144315 U CN 203144315U CN 201320048045 CN201320048045 CN 201320048045 CN 201320048045 U CN201320048045 U CN 201320048045U CN 203144315 U CN203144315 U CN 203144315U
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CN
China
Prior art keywords
latex
formic acid
volume pump
natural rubber
automatic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201320048045
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Chinese (zh)
Inventor
曾宗强
刘宏超
王启方
郑勇
余和平
华玉伟
陈卫军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Agricultural Products Processing Research Institute of CATAS
Institute of Agricultural Machinery of CATAS
Rubber Research Institute Chinese Academy Tropical Agricultural Sciences
Original Assignee
Agricultural Products Processing Research Institute of CATAS
Institute of Agricultural Machinery of CATAS
Rubber Research Institute Chinese Academy Tropical Agricultural Sciences
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Agricultural Products Processing Research Institute of CATAS, Institute of Agricultural Machinery of CATAS, Rubber Research Institute Chinese Academy Tropical Agricultural Sciences filed Critical Agricultural Products Processing Research Institute of CATAS
Priority to CN 201320048045 priority Critical patent/CN203144315U/en
Application granted granted Critical
Publication of CN203144315U publication Critical patent/CN203144315U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to an automatic natural latex parallel-flow acid adding device. The automatic latex parallel-flow acid adding device mainly comprises a mixing tank (1), a latex flow meter (3), a latex metering pump (5), a formic acid flow meter (8), a formic acid metering pump (10) and a control panel (16). The control panel (16) is used for processing real-time flow acquired by the latex flow meter (3) and the formic acid meter (8), and comparative analysis is carried out on the actual proportion of latex to formic acid, so that rotating speeds of frequency converters of the latex metering pump (5) and the formic acid metering pump (10) are controlled, dynamic balance of the mixing ratio of latex to formic acid close to a set value is achieved, and the quality consistency of natural rubber is improved.

Description

The automatic also stream of a kind of natural rubber latex adds sour device
Technical field
The utility model relates to natural rubber preliminary working field, refers in particular to a kind of natural rubber latex and stream and adds sour device.
Background technology
Natural rubber is a kind of important engineering material, and it has the excellent comprehensive performance, is widely used in fields such as industrial or agricultural, communications and transportation, national defense construction, space flight and aviation, health care.Particularly in tire production, natural rubber is the most key starting material always.In annual more than the 900 ten thousand tons of natural rubbers producing in the whole world, has 70% production for various tires at least.
The tyre production technology link is more, and level of automation has generation's reaction unit of patent such as 200920194630.1 1 kinds of epoxy natural rubbers of the patent No. now than higher, can effectively control the epoxidation level of epoxy natural rubber.Yet industrial production already has extra high requirement to the quality conformance of natural rubber, and control natural rubber quality conformance is the key issue that the preliminary working field urgently will solve always.The reason that causes the natural rubber quality conformance to descend is many, and the storing technology of complete processing and equipment, rubber etc. all might cause the decline of natural rubber consistence as before.
Processes such as natural rubber is solid, ironed through acid cure by fresh natural rubber latex, granulation, drying form, and in a whole set of technology, fresh latex solidifies with the wet gel drying has very big influence to the quality of natural rubber.The acid consumption can't make fresh natural rubber latex solidify fully very little, causes rubber hydrocarbon to run off; The acid consumption is too many, and the fresh latex solidification rate is too fast, and grumeleuse is hard partially, and parcel solidifies acid in a large number easily, is clamminess easily when carrying out drying after the grumeleuse granulation, influences the quality of natural rubber.And drying temperature is too low, will inevitably prolong time of drying, reduces production efficiency; Drying temperature is too high to cause natural rubber oxidative degradation again easily.
Existing natural rubber production technique mainly adopt acetic acid or formic acid by and stream add sour mode and solidify fresh natural rubber latex.Total amount and ammonia content according to latex calculate required acetic acid or add acid, and be mixed with massfraction and be about 5% the aqueous solution, be stored in fresh natural rubber latex and acetic acid or formic acid solution in the high level tank respectively, open the check valve of fresh natural rubber latex and the sour pot bottom of storage when solidifying simultaneously, latex and acetic acid or formic acid solution are mixed in the coagulating pan with certain flow rate, solidify gradually.During actually operating, mainly controlled the flow of latex and acetic acid or formic acid solution by rule of thumb by the workman.Owing to lack quantitative control device, latex coagulation can't strict be controlled with sour amount in the different coagulating pans, and the coagulation grade of latex is inconsistent, causes the natural rubber quality inconsistent.
The utility model content
The purpose of this utility model is to provide a kind of full-automatic also stream to add sour device, guarantees to solidify under the condition of unanimity fresh natural rubber latex.
For achieving the above object, the utility model provides a kind of natural rubber latex automatically and stream adds sour device, comprises tempering tank, latex discharge nozzle, latex under meter, formic acid discharge nozzle, formic acid under meter and frame; Wherein said tempering tank is fixedly mounted on the frame; Described latex under meter links to each other with tempering tank by the latex discharge nozzle; Described formic acid under meter links to each other with tempering tank by the formic acid discharge nozzle, by the real-time traffic of latex and formic acid in two under meters detection pipelines.
This device also comprises latex volume pump motor, latex volume pump and latex manual valve; The front end of described latex under meter links to each other with the latex volume pump by the latex discharge nozzle; Described latex volume pump one end connects latex volume pump motor, and the other end connects the latex manual valve.
This device also comprises formic acid volume pump motor, formic acid volume pump and formic acid manual valve; The front end of described formic acid under meter links to each other with the formic acid volume pump by the formic acid discharge nozzle; Described formic acid volume pump one end connects formic acid volume pump motor, and the other end connects the formic acid manual valve.
This device also comprises control panel; Described control panel is installed on the frame outside surface.
Control the variable-frequency motor rotating speed of latex volume pump motor and formic acid volume pump motor by control panel, realize changing in proportion automatically of both flows, so that by line mixer the time, glue acid blending ratio keeps constant, thereby guarantees the quality conformance of natural rubber.
This device also comprises the latex feed-pipe; Described latex feed-pipe is connected with the latex manual valve.
This device also comprises the formic acid feed-pipe; Described formic acid feed-pipe is connected with the formic acid manual valve.
This device also comprises universal wheel; Described universal wheel is installed in the frame bottom, is used for making things convenient for device to move.
The utility model is by the real-time traffic of latex and formic acid in the under meter detection pipeline, adopt control panel to receive and handle flow signal, the variable-frequency motor rotating speed of control latex and the used volume pump of formic acid, realize changing in proportion automatically of both flows, so that by line mixer the time, glue acid blending ratio keeps constant, guarantees the consistence of natural rubber quality, and overcome the solid inhomogeneous influence to the natural rubber quality of acid cure, thereby improved control accuracy.
At least need 3 posies because traditional technology and stream add sour link, control latex flow, formic acid flow respectively and flow effect, adopt this device back only to need 1 post to get final product, therefore, the utility model can also reach saves labour's intensity and cost.
Description of drawings
Fig. 1: be vertical view of the present utility model.
Fig. 2: be front view of the present utility model.
The drawing reference numeral explanation
1, tempering tank 2, latex discharge nozzle
3, latex under meter 4, latex volume pump motor
5, latex volume pump 6, latex manual valve
7, formic acid discharge nozzle 8, formic acid under meter
9, formic acid volume pump motor 10, formic acid volume pump
11, formic acid manual valve 12, formic acid feed-pipe
13, latex feed-pipe 14, universal wheel
15, frame 16, control panel
Embodiment
Below in conjunction with Fig. 1 and Fig. 2 embodiment of the present utility model is described in further detail.
This device comprises tempering tank 1, latex discharge nozzle 2, latex under meter 3, formic acid discharge nozzle 7, formic acid under meter 8 and frame 15; Wherein tempering tank 1 is fixedly mounted on the frame 15; Latex under meter 3 links to each other with tempering tank 1 by latex discharge nozzle 2; Formic acid under meter 8 links to each other with tempering tank 1 by formic acid discharge nozzle 7.
This device also comprises latex volume pump motor 4, latex volume pump 5 and latex manual valve 6, and the front end of latex under meter 3 links to each other with latex volume pump 5 by latex discharge nozzle 2; Latex volume pump 5 one ends connect latex volume pump motor 4, and the other end connects latex manual valve 6.
This device also comprises formic acid volume pump motor 9, formic acid volume pump 10 and formic acid manual valve 11, and the front end of formic acid under meter 8 links to each other with formic acid volume pump 10 by formic acid discharge nozzle 7; Formic acid volume pump 10 1 ends connect formic acid volume pump motor 9, and the other end connects formic acid manual valve 11.
This device also comprises control panel 16, and control panel 16 is installed on frame 15 outside surfaces.
The blending ratio of latex and formic acid is set by control panel 16 inputs, thereby controls the variable-frequency motor rotating speed of latex volume pump motor 4 and formic acid volume pump motor 9, quantitatively controls the flow of latex and formic acid, realizes changing in proportion automatically of both flows.
This device also comprises latex feed-pipe 13, and latex feed-pipe 13 is connected with latex manual valve 6;
This device also comprises formic acid feed-pipe 12, and formic acid feed-pipe 12 is connected with formic acid manual valve 11.
This device also comprises universal wheel 14, and universal wheel 14 is installed in frame 15 bottoms.
Principle of work of the present utility model is that the ratio of latex and formic acid is set by control panel, latex and formic acid enter into tempering tank by pipeline separately, under meter at two pipelines difference installation and measuring real-time traffics, control panel receives to be handled flow signal and controls latex and the variable-frequency motor rotating speed of the used volume pump of formic acid, realize both fluctuations in discharge on year-on-year basis automatically, latex and formic acid are pooled in the tempering tank with constant flow respectively, thereby can effectively guarantee the consistence of natural rubber quality.
The above only is preferred embodiment of the present utility model, be not that the utility model is done any pro forma restriction, any those skilled in the art, in the scope that does not break away from technical solutions of the utility model, when the technology contents that can utilize above-mentioned announcement is made a little change or is modified to the equivalent embodiment of equivalent variations, in every case be the content that does not break away from technical solutions of the utility model, any simple modification that foundation technical spirit of the present utility model is done above embodiment, equivalent variations and modification all still belong in the scope of technical solutions of the utility model.

Claims (6)

1. the automatic also stream of natural rubber latex adds sour device, it is characterized in that: comprise tempering tank (1), latex discharge nozzle (2), latex under meter (3), formic acid discharge nozzle (7), formic acid under meter (8) and frame (15); Wherein said tempering tank (1) is fixedly mounted on the frame (15); Described latex under meter (3) links to each other with tempering tank (1) by latex discharge nozzle (2); Described formic acid under meter (8) links to each other with tempering tank (1) by formic acid discharge nozzle (7).
2. the automatic also stream of natural rubber latex according to claim 1 adds sour device, it is characterized in that: also comprise: latex volume pump motor (4), latex volume pump (5) and latex manual valve (6); The front end of described latex under meter (3) links to each other with latex volume pump (5) by latex discharge nozzle (2); Described latex volume pump (5) one ends connect latex volume pump motor (4), and the other end connects latex manual valve (6).
3. the automatic also stream of natural rubber latex according to claim 1 adds sour device, it is characterized in that: also comprise: formic acid volume pump motor (9), formic acid volume pump (10) and formic acid manual valve (11); The front end of described formic acid under meter (8) links to each other with formic acid volume pump (10) by formic acid discharge nozzle (7); Described formic acid volume pump (10) one ends connect formic acid volume pump motor (9), and the other end connects formic acid manual valve (11).
4. the automatic also stream of natural rubber latex according to claim 1 adds sour device, it is characterized in that: also comprise control panel (16); Described control panel (16) is installed on frame (15) outside surface.
5. the automatic also stream of natural rubber latex according to claim 2 adds sour device, it is characterized in that, also comprises latex feed-pipe (13); Described latex feed-pipe (13) is connected with latex manual valve (6);
6. the automatic also stream of natural rubber latex according to claim 3 adds sour device, it is characterized in that: also comprise formic acid feed-pipe (12); Described formic acid feed-pipe (12) is connected with formic acid manual valve (11).
6. the automatic also stream of natural rubber latex according to claim 1 adds sour device, it is characterized in that, also comprises universal wheel (14); Described universal wheel (14) is installed in frame (15) bottom.
CN 201320048045 2013-01-29 2013-01-29 Automatic natural latex parallel-flow acid adding device Expired - Fee Related CN203144315U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320048045 CN203144315U (en) 2013-01-29 2013-01-29 Automatic natural latex parallel-flow acid adding device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320048045 CN203144315U (en) 2013-01-29 2013-01-29 Automatic natural latex parallel-flow acid adding device

Publications (1)

Publication Number Publication Date
CN203144315U true CN203144315U (en) 2013-08-21

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Application Number Title Priority Date Filing Date
CN 201320048045 Expired - Fee Related CN203144315U (en) 2013-01-29 2013-01-29 Automatic natural latex parallel-flow acid adding device

Country Status (1)

Country Link
CN (1) CN203144315U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107188994A (en) * 2017-07-24 2017-09-22 西双版纳中化橡胶有限公司 A kind of natural rubber system of processing and processing technology

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107188994A (en) * 2017-07-24 2017-09-22 西双版纳中化橡胶有限公司 A kind of natural rubber system of processing and processing technology

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130821

Termination date: 20160129

EXPY Termination of patent right or utility model