CN203565042U - A liquid additive automatic adding system - Google Patents
A liquid additive automatic adding system Download PDFInfo
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- CN203565042U CN203565042U CN201320733080.2U CN201320733080U CN203565042U CN 203565042 U CN203565042 U CN 203565042U CN 201320733080 U CN201320733080 U CN 201320733080U CN 203565042 U CN203565042 U CN 203565042U
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- container
- metering device
- liquid additive
- transition container
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- 239000000654 additive Substances 0.000 title claims abstract description 32
- 239000007788 liquid Substances 0.000 title claims abstract description 30
- 230000000996 additive effect Effects 0.000 title claims abstract description 22
- 230000007704 transition Effects 0.000 claims abstract description 35
- 238000003756 stirring Methods 0.000 claims abstract description 16
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 3
- 238000004134 energy conservation Methods 0.000 abstract 1
- 238000003860 storage Methods 0.000 description 23
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000011819 refractory material Substances 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011143 downstream manufacturing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种液体添加剂自动添加系统,尤其涉及一种在耐火材料制造过程中液体添加剂自动添加的系统。The utility model relates to a system for automatically adding liquid additives, in particular to a system for automatically adding liquid additives in the refractory material manufacturing process.
背景技术Background technique
目前,国内耐火材料液体添加剂添加方法通常是:液体添加剂贮存在桶内或池中,采用人工称量,并人工加入混合机中。一般是采用铁桶将液体添加剂人工转运至计量秤,经过人工称量后,再人工转运至混合机中混合。该添加工艺流程长,人工劳动强度高,环保效果差,计量准确率低,从而影响生产和管理的难度,最终影响制品的理化性能和劳动生产率。At present, the method of adding liquid additives to refractory materials in China is usually: liquid additives are stored in barrels or pools, weighed manually, and added to the mixer manually. Generally, iron drums are used to manually transfer the liquid additives to the weighing scale, and after manual weighing, they are manually transferred to the mixer for mixing. The addition process is long, the labor intensity is high, the environmental protection effect is poor, and the measurement accuracy is low, which affects the difficulty of production and management, and ultimately affects the physical and chemical properties of the product and labor productivity.
发明内容Contents of the invention
为克服现有技术的不足,本实用新型的目的是提供一种液体添加剂自动添加系统,缩短液体添加剂添加时间,提升添加精确率,提高生产效率和产品质量,节能环保。In order to overcome the deficiencies of the prior art, the purpose of this utility model is to provide an automatic liquid additive addition system, which shortens the liquid additive addition time, improves the accuracy of addition, improves production efficiency and product quality, and is energy-saving and environmentally friendly.
为实现上述目的,本实用新型通过以下技术方案实现:In order to achieve the above object, the utility model is realized through the following technical solutions:
一种液体添加剂自动添加系统,包括贮存容器、输送泵、过渡容器、计量装置、管道、阀门、控制箱,贮存容器和过渡容器内均设有搅拌电机和搅拌耙,搅拌耙由搅拌电机带动,计量装置内设有传感器,贮存容器、过渡容器、计量装置通过管道和阀门连接,贮存容器通过输送泵与过渡容器连接,过渡容器与混合机之间设有计量装置,控制箱控制贮存容器、输送泵、过渡容器、计量装置和阀门。An automatic liquid additive adding system, including a storage container, a delivery pump, a transition container, a metering device, a pipeline, a valve, and a control box. Both the storage container and the transition container are equipped with a stirring motor and a stirring rake, and the stirring rake is driven by the stirring motor. There is a sensor in the metering device, the storage container, the transition container, and the metering device are connected through pipes and valves, the storage container is connected to the transition container through a delivery pump, a metering device is installed between the transition container and the mixer, and the control box controls the storage container, delivery Pumps, transition vessels, metering devices and valves.
所述的贮存容器和过渡容器横截面为方形或圆形。The cross section of the storage container and transition container is square or circular.
所述的阀门为气动或电动阀门。The valves are pneumatic or electric valves.
所述的贮存容器和过渡容器外部均设有隔热保温层。Both the storage container and the transition container are provided with a thermal insulation layer on the outside.
所述的贮存容器和过渡容器之间连接有回流管。A return pipe is connected between the storage container and the transition container.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
缩短了液体添加剂的添加时间,减少了工人劳动强度,从而有效地提高了设备作业率;同时提高了液体添加剂的添加精度,有效提高了制品的理化性能;同时减少了添加剂对环境的污染,节能环保。It shortens the adding time of liquid additives and reduces the labor intensity of workers, thereby effectively improving the equipment operation rate; at the same time, it improves the accuracy of adding liquid additives and effectively improves the physical and chemical properties of products; at the same time, it reduces the environmental pollution of additives and saves energy. Environmental friendly.
附图说明Description of drawings
图1是本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.
图中:1-贮存容器 2-输送泵 3-过渡容器 4-计量装置 5-管道 6-阀门 7-控制箱8-混合机 9-回流管。In the figure: 1-storage container 2-delivery pump 3-transition container 4-metering device 5-pipeline 6-valve 7-control box 8-mixer 9-return pipe.
具体实施方式Detailed ways
下面结合说明书附图对本实用新型进行详细地描述,但是应该指出本实用新型的实施不限于以下的实施方式。The utility model is described in detail below in conjunction with the accompanying drawings, but it should be pointed out that the implementation of the utility model is not limited to the following embodiments.
见图1,一种液体添加剂自动添加系统,包括贮存容器1、输送泵2、过渡容器3、计量装置4、管道5、阀门6、控制箱7,贮存容器1和过渡容器3内均设有搅拌电机和搅拌耙,搅拌耙由搅拌电机带动,计量装置4内设有传感器,贮存容器1、过渡容器3、计量装置4通过管道5和阀门6连接,贮存容器1通过输送泵2与过渡容器3连接,过渡容器3与混合机8之间设有计量装置4,控制箱7控制贮存容器1、输送泵2、过渡容器3、计量装置4和阀门6。As shown in Figure 1, a liquid additive automatic adding system includes a storage container 1, a delivery pump 2, a transition container 3, a metering device 4, a pipeline 5, a valve 6, and a control box 7. Both the storage container 1 and the transition container 3 are equipped with Stirring motor and stirring rake, the stirring rake is driven by the stirring motor, the metering device 4 is equipped with a sensor, the storage container 1, the transitional container 3, and the metering device 4 are connected through the pipeline 5 and the valve 6, and the storage container 1 is connected to the transitional container through the delivery pump 2 3 connection, a metering device 4 is provided between the transition container 3 and the mixer 8, and the control box 7 controls the storage container 1, the delivery pump 2, the transition container 3, the metering device 4 and the valve 6.
所述的贮存容器1和过渡容器3横截面为方形或圆形。The cross sections of the storage container 1 and the transition container 3 are square or circular.
所述的阀门6为气动或电动阀门6,还可以是电磁阀。The valve 6 is a pneumatic or electric valve 6, and may also be an electromagnetic valve.
所述的贮存容器1和过渡容器3外部均设有隔热保温层。Both the storage container 1 and the transition container 3 are provided with thermal insulation layers on the outside.
所述的贮存容器1和过渡容器3之间连接有回流管9。A return pipe 9 is connected between the storage container 1 and the transition container 3 .
液体添加剂自动添加系统的使用方法,包括以下步骤:The method for using the liquid additive automatic adding system comprises the following steps:
1)将需要添加的液体添加剂通过输送装置送入贮存容器1内,贮存容器1内的液体添加剂经内部的搅拌电机带动搅拌耙不断的搅拌;1) Send the liquid additive that needs to be added into the storage container 1 through the conveying device, and the liquid additive in the storage container 1 is continuously stirred by the stirring rake driven by the internal stirring motor;
2)液体添加剂根据下游工序的需要,连续地从该贮存容器1中流出,通过输送泵2输送到过渡容器3中贮存,过渡容器3通过其内部的搅拌电机及搅拌耙确保液体添加剂质量稳定均衡;过渡容器3加满后通过回流管9流回贮存容器1中,形成闭路循环;2) The liquid additive flows out of the storage container 1 continuously according to the requirements of the downstream process, and is transported to the transition container 3 by the delivery pump 2 for storage. The transition container 3 ensures stable and balanced quality of the liquid additive through its internal stirring motor and stirring rake ; After the transition container 3 is filled up, it flows back to the storage container 1 through the return pipe 9 to form a closed loop;
3)当混合机8需要液体添加剂时,打开计量装置4前管道5上阀门6,或通过控制箱7控制阀门6开启,液体添加剂流入计量装置4,通过传感器检测,达到重量要求后,由传感器发送信号到控制箱7,由控制箱7控制阀门6关闭;同时计量装置4下阀门6打开,液体添加剂自动流入混合机8中。本系统的贮存容器1、过渡容器3、计量装置4外部均设隔热保温材料,可有效防止冬季结冻。3) When the mixer 8 needs liquid additives, open the valve 6 on the pipeline 5 in front of the metering device 4, or control the opening of the valve 6 through the control box 7, and the liquid additives will flow into the metering device 4, which will be detected by the sensor. Send a signal to the control box 7, and the control box 7 controls the valve 6 to close; at the same time, the valve 6 under the metering device 4 opens, and the liquid additive automatically flows into the mixer 8. The storage container 1, the transition container 3, and the metering device 4 of the system are equipped with thermal insulation materials on the outside, which can effectively prevent freezing in winter.
本实用新型减少了液体添加剂的环境危害,缩短了添加时间,减少了工人的劳动强度,通过传感器的应用提高了添加的精确度。从而能够有效保证产品的质量。本实用新型除了用于新建项目外,还可以用于旧有液体添加剂生产线的技术改造项目。The utility model reduces the environmental hazard of the liquid additive, shortens the adding time, reduces the labor intensity of workers, and improves the adding accuracy through the application of the sensor. So as to effectively guarantee the quality of the product. The utility model can also be used for the technological transformation project of the old liquid additive production line besides being used for the new project.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320733080.2U CN203565042U (en) | 2013-11-18 | 2013-11-18 | A liquid additive automatic adding system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320733080.2U CN203565042U (en) | 2013-11-18 | 2013-11-18 | A liquid additive automatic adding system |
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| CN203565042U true CN203565042U (en) | 2014-04-30 |
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| CN201320733080.2U Expired - Lifetime CN203565042U (en) | 2013-11-18 | 2013-11-18 | A liquid additive automatic adding system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103721623A (en) * | 2013-11-18 | 2014-04-16 | 中冶焦耐工程技术有限公司 | A kind of liquid additive automatic adding system and using method |
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2013
- 2013-11-18 CN CN201320733080.2U patent/CN203565042U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103721623A (en) * | 2013-11-18 | 2014-04-16 | 中冶焦耐工程技术有限公司 | A kind of liquid additive automatic adding system and using method |
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| C14 | Grant of patent or utility model | ||
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Effective date of registration: 20180830 Address after: 116085 128 high energy street, Qixian Ling high tech Industrial Park, Dalian, Liaoning Patentee after: ACRE COKING & REFRACTORY ENGINEERING CONSULTING CORPORATION (DALIAN), MCC Address before: 116085 128 high energy street, Qixian Ling high tech Industrial Park, Dalian, Liaoning Patentee before: ACRE COKING & REFRACTORY ENGINEERING CONSULTING CORPORATION, MCC |
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Granted publication date: 20140430 |