CN203141643U - Self-heat-preserving building block production line for wall body - Google Patents
Self-heat-preserving building block production line for wall body Download PDFInfo
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- CN203141643U CN203141643U CN 201320094496 CN201320094496U CN203141643U CN 203141643 U CN203141643 U CN 203141643U CN 201320094496 CN201320094496 CN 201320094496 CN 201320094496 U CN201320094496 U CN 201320094496U CN 203141643 U CN203141643 U CN 203141643U
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- material feeding
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- hollow brick
- block production
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Abstract
The utility model discloses a self-heat-preserving building block production line for a wall body. The self-heat-preserving building block production line comprises a hollow brick body production system, a steam-curing system, a transferring system, a foam concrete casting system and an automatic control system, wherein the steam-curing system is connected with the hollow brick body production system and the foam concrete casting system through the transferring system respectively; and the automatic control system is connected with the hollow brick body production system, the steam-curing system, the foam concrete casting system and the transferring system through a control circuit. Compared with the conventional production line, the self-heat-preserving building block production line has the advantages that the steam-curing efficiency is increased greatly, the energy cost is saved greatly, and the production cost is lowered; and the distances between an injection board and a hollow brick body as well as between an injection groove and the hollow brick body are adjusted through an elevating mechanism, so that during slurry pouring, excessive slurry in the injection groove can be effectively prevented from overflowing out of the hollow brick body, the slurry is prevented from being wasted, and the production cost is saved.
Description
Technical field
The utility model belongs to device fabrication line technology field, relates in particular to a kind of wall self-insulation block production line.
Background technology
Foam concrete is a kind of present widely used light heat insulation material, and it is in light weight, thermal and insulating performance good, cheap, has become one of leading products of environmental protection and energy saving materials for wall at present.Promote the use of this novel wall material, not only can improve building function, improve construction quality and efficiency of construction, satisfy the needs of building trade modernization, functionalization, and can effectively utilize existing industrial waste resource, improve resource utilization.
The high speed development of China's economic, " new countryside construction " and " urbanization process ", brought up real estate extremely flourishing golden age.During real estate was built, wall thermal insulating was an important ring.Newly-built public civil buildings are to want the mandatory requirement design to do exterior-wall heat insulation.At present, the main material of construction wall be adopt non-burning brick or aerated blocks as skeleton, paste bonding the forming of warming plate (perhaps whitewashing heat preservation slurry) outward.This construction technology complex process, the cost height, workmen's danger coefficient is bigger than normal.
The production of wall self-insulation building block is the single type foam concrete block mostly, is undertaken the pressing mold of foam concrete is formed by make-up machine, makes by the curing kilns maintenance again.On December 27th, 2006, disclosed application number was 200510043909.6 full automatic block production line, comprised feed proportioning system, block forming system, curing system, supporting plate reclaiming system, finished product induction system, automatic control system.The building block that described full automatic block production line is produced because the block structure material is single, causes weight capacity poor on the one hand, and shock resistance is low; On the other hand, share a female Car Track owing to do wet product, have a strong impact on production efficiency; The 3rd, steam-cured consuming time longer because foam concrete directly forms solid bulk, directly cause the very big raising of production cost.
Be that material is made the skeleton shell with non-burning brick, the concrete heat insulation building block production technology of inner filled and process, though two families are arranged on the market,, device structure that this two family produces is huge, complex process, and cost is high, is exactly several ten million yuan easily.Higher cost of investment makes great amount of investment person hope and halts, thereby limited the development of this project.
The utility model content
The purpose of this utility model is to overcome the prior art deficiency, provides a kind of wall self-insulation building block that can effectively enhance productivity, reduce production costs and produce to have the wall self-insulation block production line of higher weight capacity and impact resistance.
For realizing that the technical scheme that the purpose of this utility model adopts is: a kind of wall self-insulation block production line, comprise hollow brick body production system, steam-cured system, movement system, foam concrete running gate system and automation control system, described steam-cured system is connected with described hollow brick body production system, foam concrete running gate system respectively by described movement system, and described automation control system is connected with movement system with described hollow brick body production system, steam-cured system, foam concrete running gate system by control circuit.
Described foam concrete running gate system comprises cement bin, mixer, slurry generating pump, discharge mechanism, material feeding mechanism, sign indicating number material mechanism and console, described console is connected with described cement bin, mixer, slurry generating pump, discharge mechanism, material feeding mechanism, sign indicating number material mechanism respectively by control circuit, and described discharge mechanism, material feeding mechanism, sign indicating number material mechanism connect by conveyer.
Described discharge mechanism or sign indicating number material mechanism comprise guide rail, cherry picker and material control device, and described cherry picker is arranged on the described guide rail, and is connected with described material control device by elevating mechanism.
Described material control device is that be arranged on described elevating mechanism lower end horizontal lifted plate or horizontal arguing for the sake of arguing.
Described material control device is manipulator, and described manipulator comprises the transversal stretching bar that is arranged on described elevating lever lower end, and described transversal stretching bar arranges mechanical finger.
Described transversal stretching bar is realized Telescopic by hydraulic cylinder.
Described material feeding mechanism comprises stand, described stand top arranges the material feeding platform of band guardrail, described material feeding platform center is provided with the temporary bucket of the slurry that is connected with described slurry generating pump by flexible pipe, the temporary bucket of described slurry bottom arranges electronic dish valve, the temporary bucket of described slurry bottom is provided with the material feeding groove of many row's discharge openings, under the described material feeding groove material feeding plate is set, described material feeding plate is provided with the material hole corresponding with described discharge opening, hollow brick body delivery platform is set under the described material feeding plate, and described material feeding plate and material feeding groove are by the adjusting of distance between elevating mechanism realization and hollow brick body.
Described material feeding groove relatively moves with described material feeding plate, and then realizes opening and closure of discharge opening and material hole by guide rail, hydraulic cylinder realization.
Described elevating mechanism is to be arranged between described material feeding plate and material feeding groove and the described stand or to be arranged on lifting hydraulic cylinder on the hollow brick body delivery platform supporting leg.
Described elevating mechanism is hinged with described material feeding plate and described stand respectively hinge bar and telescopic hydraulic cylinder.
Described movement system comprises transhipment guide rail and rotary trolley.
Described movement system also comprises fork truck.
Described automation control system comprises 2 consoles, and wherein 1 console is controlled described foam concrete running gate system separately.
Production line of the present utility model comprises hollow brick body production system, steam-cured system, movement system, foam concrete running gate system and automation control system, what at first steam-cured system was steam-cured is the hollow brick body, compare with conventional production lines, steaming efficiency is greatly improved, greatly save energy cost, reduced production cost; Secondly, the formed heat insulation building block of hollow brick internal casting foam concrete after steam-cured is compared with traditional building block aspect weight capacity and impact resistance, all is greatly improved.Foam concrete running gate system of the present utility model can be controlled operation by console separately, avoided effectively having influence on running gate system because of block forming and the steam-cured system failure, and the running gate system fault effects is to the work of block forming and steam-cured system, and then causes the stopping production situation of whole production line to take place; Described discharge mechanism or sign indicating number material mechanism realize Automatic Code material, discharge by the control system of manipulator, reduce human cost, and production efficiency is higher, and pouring product line work is more smooth; The described mechanism of pouring into a mould is by arranging the material feeding platform of band guardrail, be convenient to personnel and carry out upkeep operation, by the temporary bucket of slurry is set, prevented that effectively slurry from overflowing the generation of situation in the material feeding groove, and emit what of slurry by the control of electronic dish valve, make each blowing amount just enough pour into a mould a plate hollow brick body, reduce slurry waste loss; Described material feeding plate and material feeding groove by elevating mechanism realize with the hollow brick body between the adjusting of distance, in the time of can preventing effectively that slurry is too much in the material feeding groove, slurry overflows the generation of situation in the hollow brick body during cast, reduces slurry and wastes, and saves production cost.
Description of drawings
Below in conjunction with accompanying drawing the utility model is described further:
Fig. 1 is production line schematic diagram of the present utility model;
Fig. 2 is the schematic diagram of the utility model foam concrete running gate system;
Fig. 3 is that the utility model elevating mechanism is arranged on the material feeding structural scheme of mechanism on the stand;
Fig. 4 is that the utility model elevating mechanism is arranged on the material feeding structural scheme of mechanism on the delivery platform supporting leg;
Fig. 5 is the material feeding structural scheme of mechanism that the utility model elevating mechanism utilizes hinge bar;
Fig. 6 is discharge mechanism of the present utility model and sign indicating number material structural scheme of mechanism;
Fig. 7 is discharge mechanism and the sign indicating number material structural scheme of mechanism of the utility model manipulator form.
The specific embodiment
Embodiment one
As Fig. 1, Fig. 2, Fig. 3, shown in Figure 6, a kind of wall self-insulation block production line, comprise hollow brick body production system 1, steam-cured system 2, movement system 3, foam concrete running gate system 4 and automation control system 6, described steam-cured system 2 is connected with described hollow brick body production system 1, foam concrete running gate system 4 respectively by described movement system 3, and described automation control system 6 is connected with movement system 3 with described hollow brick body production system 1, steam-cured system 2, foam concrete running gate system 4 by control circuit.Described foam concrete running gate system 4 comprises cement bin 41, mixer 42, slurry generating pump 43, discharge mechanism 45, material feeding mechanism 46, sign indicating number material mechanism 47 and console 44, described console 44 is connected with described cement bin 41, mixer 42, slurry generating pump 43, discharge mechanism 45, material feeding mechanism 46, sign indicating number material mechanism 47 respectively by control circuit, and described discharge mechanism 45, material feeding mechanism 46, sign indicating number material mechanism 47 connect by conveyer.Described discharge mechanism 45 or sign indicating number material mechanism 47 comprise guide rail 573, cherry picker 572 and material control device 574, and described cherry picker 572 is arranged on the described guide rail 573, and is connected with described material control device 574 by elevating lever 571.Described material control device 574 is horizontally lifted plate or horizontal arguing for the sake of arguing for what be arranged on described elevating lever lower end.Described material feeding mechanism 46 comprises stand 461, described stand 461 tops arrange the material feeding platform 462 of band guardrail, described material feeding platform 462 centers are provided with the temporary bucket 463 of the slurry that is connected with described slurry generating pump 43 by flexible pipe, the temporary bucket of described slurry 463 bottoms arrange electronic dish valve 464, the temporary bucket of described slurry 463 bottoms are provided with the material feeding groove 465 of many row's discharge openings, described material feeding groove arranges material feeding plate 466 465 times, described material feeding plate 466 is provided with the material hole corresponding with described discharge opening, described material feeding plate arranges hollow brick body delivery platform 468 for 466 times, and described material feeding plate 466 and material feeding groove 465 are by the adjusting of distance between elevating mechanism 467 realizations and hollow brick body.Described material feeding groove 465 relatively moves with described material feeding plate 466 by guide rail, hydraulic cylinder realization, and then realize opening and closure of discharge opening and material hole, described elevating mechanism 467 is for being arranged on the lifting hydraulic cylinder between described material feeding plate 466 and material feeding groove 465 and the described stand 461.Described movement system 3 comprises transhipment guide rail and rotary trolley.
Embodiment two
Embodiment two is with the difference of embodiment one: as Fig. 4, shown in Figure 7, described material control device is manipulator, described manipulator comprises the transversal stretching bar 575 that is arranged on described elevating lever 571 lower ends, and described transversal stretching bar 575 two ends arrange 2 mechanical fingers 576 respectively.Described transversal stretching bar 575 is realized Telescopic by hydraulic cylinder.Be used for regulating the elevating mechanism 467 of distance between described material feeding plate 466 and material feeding groove 465 and hollow brick body for being arranged on the lifting hydraulic cylinder on hollow brick body delivery platform 468 supporting legs.Described movement system 3 comprises transhipment guide rail, rotary trolley and fork truck.
Embodiment three
Embodiment three is with the difference of embodiment one and embodiment two: as shown in Figure 5, the elevating mechanism that is used for regulating distance between described material feeding plate 466 and material feeding groove 465 and hollow brick body is hinged with described material feeding plate 466 and described stand 461 respectively hinge bar 4671 and telescopic hydraulic cylinder 4672.Described automation control system 6 comprises 2 consoles 44, and wherein 1 console 44 is controlled described foam concrete running gate system 4 separately.
Production procedure of the present utility model is such, cement, water, materials such as fine sand make the hollow brick body through hollow brick body production system 1, being transported to steam-cured system 2 through movement system 3 carries out steam-cured, hollow brick body after the maintenance is transported to discharge mechanism 45 places of foam concrete running gate system 4 again through guide rail dolly or fork truck, discharge mechanism starts material control device 574 control hollow brick body pallets, by promoting elevating lever 571, mention hollow brick body pallet, in guide rail 573 movements pallet is delivered to the precalculated position by cherry picker 572, decline elevating lever 571, pallet is put to delivery platform 468, be transported to the material feeding plate 466 times, with a little whiles, cement in the cement bin 41 of foam concrete running gate system 4 enters mixer 42 and mixes into cement mortar with water, and enter slurry generating pump 43, mixing of materials such as cement mortar and blowing agent are even in slurry generating pump 43, and pump into the temporary bucket 463 of slurry by flexible pipe, by electronic dish valve 464 foam concrete that mixes is disposed to material feeding groove 465 again, adjust the gap of material feeding plate 466 and hollow brick body by elevating mechanism 467, pass through guide rail, hydraulic cylinder moves material feeding groove 465 makes discharge opening corresponding with material hole, pour into a mould, hollow brick body after the cast is sent to sign indicating number material mechanism 47 places by delivery platform 468, hollow brick body pallet piling after sign indicating number material mechanism 47 will pour into a mould by the action opposite with discharge mechanism 45 is neat, is transported to finished product district 5 by fork truck at last and gets final product.
Production line of the present utility model comprises hollow brick body production system, steam-cured system, movement system, foam concrete running gate system and automation control system, what at first steam-cured system was steam-cured is the hollow brick body, compare with conventional production lines, steaming efficiency is greatly improved, greatly save energy cost, reduced production cost; Secondly, the formed heat insulation building block of hollow brick internal casting foam concrete after steam-cured is compared with traditional building block aspect weight capacity and impact resistance, all is greatly improved.Foam concrete running gate system of the present utility model can be controlled operation by console separately, avoided effectively having influence on running gate system because of block forming and the steam-cured system failure, and the running gate system fault effects is to the work of block forming and steam-cured system, and then causes the stopping production situation of whole production line to take place; Described discharge mechanism or sign indicating number material mechanism realize Automatic Code material discharge by the control system of manipulator, reduce human cost, and production efficiency is higher, and pouring product line work is more smooth; The described mechanism of pouring into a mould is by arranging the material feeding platform of band guardrail, be convenient to personnel and carry out upkeep operation, by the temporary bucket of slurry is set, prevented that effectively slurry from overflowing the generation of situation in the material feeding groove, and emit what of slurry by the control of electronic dish valve, make each blowing amount just enough pour into a mould a plate hollow brick body, reduce slurry waste loss; Described material feeding plate and material feeding groove by elevating mechanism realize with the hollow brick body between the adjusting of distance, in the time of can preventing effectively that slurry is too much in the material feeding groove, slurry overflows the generation of situation in the hollow brick body during cast, reduces slurry and wastes, and saves production cost.
The utility model is not limited to the above-mentioned specific embodiment, and all are based on technical conceive of the present utility model, and the structural improvement of having done is all among protection domain of the present utility model.
Claims (1)
1. wall self-insulation block production line, it is characterized in that: it comprises hollow brick body production system, steam-cured system, movement system, foam concrete running gate system and automation control system, described steam-cured system is connected with described hollow brick body production system, foam concrete running gate system respectively by described movement system, and described automation control system is connected with movement system with described hollow brick body production system, steam-cured system, foam concrete running gate system by control circuit.
2. wall self-insulation block production line as claimed in claim 1, it is characterized in that: described foam concrete running gate system comprises cement bin, mixer, slurry generating pump, discharge mechanism, material feeding mechanism, sign indicating number material mechanism and console, described console is connected with described cement bin, mixer, slurry generating pump, discharge mechanism, material feeding mechanism, sign indicating number material mechanism respectively by control circuit, and described discharge mechanism, material feeding mechanism, sign indicating number material mechanism connect by conveyer.
3. wall self-insulation block production line as claimed in claim 2, it is characterized in that: described discharge mechanism or sign indicating number material mechanism comprise guide rail, cherry picker and material control device, described cherry picker is arranged on the described guide rail, and is connected with described material control device by elevating lever.
4. wall self-insulation block production line as claimed in claim 3, it is characterized in that: described material control device is that be arranged on described elevating lever lower end horizontal lifted plate or horizontal arguing for the sake of arguing or manipulator, described manipulator comprises the transversal stretching bar that is arranged on described elevating lever lower end, and described transversal stretching bar arranges mechanical finger.
5. wall self-insulation block production line as claimed in claim 5, it is characterized in that: described transversal stretching bar is realized Telescopic by hydraulic cylinder.
6. wall self-insulation block production line as claimed in claim 2, it is characterized in that: described material feeding mechanism comprises stand, described stand top arranges the material feeding platform of band guardrail, described material feeding platform center is provided with the temporary bucket of the slurry that is connected with described slurry generating pump by flexible pipe, the temporary bucket of described slurry bottom arranges electronic dish valve, the temporary bucket of described slurry bottom is provided with the material feeding groove of many row's discharge openings, under the described material feeding groove material feeding plate is set, described material feeding plate is provided with the material hole corresponding with described discharge opening, hollow brick body delivery platform is set under the described material feeding plate, and described material feeding plate and material feeding groove are by the adjusting of distance between elevating mechanism realization and hollow brick body; Described material feeding groove relatively moves with described material feeding plate, and then realizes opening and closure of discharge opening and material hole by guide rail, hydraulic cylinder realization.
7. wall self-insulation block production line as claimed in claim 6 is characterized in that: described elevating mechanism is to be arranged between described material feeding plate and material feeding groove and the described stand or to be arranged on lifting hydraulic cylinder on the hollow brick body delivery platform supporting leg.
8. wall self-insulation block production line as claimed in claim 7 is characterized in that: described elevating mechanism is hinged with described material feeding plate and described stand respectively hinge bar and telescopic hydraulic cylinder.
9. wall self-insulation block production line as claimed in claim 1 is characterized in that: described movement system comprises transhipment guide rail and rotary trolley.
10. wall self-insulation block production line as claimed in claim 1, it is characterized in that: described automation control system comprises 2 consoles, wherein 1 console described foam concrete running gate system of control separately.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320094496 CN203141643U (en) | 2013-03-02 | 2013-03-02 | Self-heat-preserving building block production line for wall body |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320094496 CN203141643U (en) | 2013-03-02 | 2013-03-02 | Self-heat-preserving building block production line for wall body |
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| CN203141643U true CN203141643U (en) | 2013-08-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201320094496 Withdrawn - After Issue CN203141643U (en) | 2013-03-02 | 2013-03-02 | Self-heat-preserving building block production line for wall body |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103128848A (en) * | 2013-03-02 | 2013-06-05 | 河南华泰建材开发有限公司 | Production line for self-heat-insulation building blocks for walls |
| CN103569614A (en) * | 2013-10-24 | 2014-02-12 | 唐宽余 | Conveying system for fly ash block steam-curing |
| CN104308977A (en) * | 2014-10-24 | 2015-01-28 | 广安世宇建筑材料有限公司 | Aerated concrete block production system |
| CN106079061A (en) * | 2016-06-22 | 2016-11-09 | 龙口市蓝牙数控装备有限公司 | A kind of building block production line assembly and method |
-
2013
- 2013-03-02 CN CN 201320094496 patent/CN203141643U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103128848A (en) * | 2013-03-02 | 2013-06-05 | 河南华泰建材开发有限公司 | Production line for self-heat-insulation building blocks for walls |
| CN103128848B (en) * | 2013-03-02 | 2015-06-10 | 河南华泰建材开发有限公司 | Production line for self-heat-insulation building blocks for walls |
| CN103569614A (en) * | 2013-10-24 | 2014-02-12 | 唐宽余 | Conveying system for fly ash block steam-curing |
| CN103569614B (en) * | 2013-10-24 | 2015-07-15 | 唐宽余 | Conveying system for fly ash block steam-curing |
| CN104308977A (en) * | 2014-10-24 | 2015-01-28 | 广安世宇建筑材料有限公司 | Aerated concrete block production system |
| CN106079061A (en) * | 2016-06-22 | 2016-11-09 | 龙口市蓝牙数控装备有限公司 | A kind of building block production line assembly and method |
| CN106079061B (en) * | 2016-06-22 | 2018-06-22 | 龙口市蓝牙数控装备有限公司 | A kind of building block production line assembly and method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130821 Effective date of abandoning: 20150610 |
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| RGAV | Abandon patent right to avoid regrant |