CN203141270U - Flexible self-adaptive belt sander - Google Patents
Flexible self-adaptive belt sander Download PDFInfo
- Publication number
- CN203141270U CN203141270U CN201220571064.3U CN201220571064U CN203141270U CN 203141270 U CN203141270 U CN 203141270U CN 201220571064 U CN201220571064 U CN 201220571064U CN 203141270 U CN203141270 U CN 203141270U
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- sliding panel
- abrasive band
- belt
- flexible self
- tuningout
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Abstract
A flexible self-adaptive belt sander comprises a baseboard; a rack arranged on the baseboard; a sliding plate disposed on the rack and in sliding fit with the rack; a belt sanding mechanism disposed on the sliding plate; a self-adaption mechanism used for enabling the sliding plate to move forwards or backwards according to the size of an external force in the sliding direction of the rack; a displacement detection mechanism used for detecting the displacement amount of the sliding plate on the rack; and a drive mechanism in transmission connection with the belt sanding mechanism. The flexible self-adaptive belt sander is simple in structure and convenient to use, can be used for sanding parts through coordination with robots, is stable in sanding quality and long in service life of tools, and can help to save labor costs, improve working environment and provide a novel, safe, efficient and stable part-sanding scheme for factories.
Description
Technical field
The utility model relates to grinding apparatus, particularly relates to a kind of flexible self adaptation belt sander.
Background technology
Using robot that part is carried out in the automation bruting process, because part self size and overlap size is inconsistent, the unstability of the quality that causes polishing also causes damage to cutter easily.If adopt the method for conventional rigid cutting to carry out the part polishing, certainly will can't guarantee the quality of polishing, and can cause the problem that cutter life is short, processing cost is high.
The utility model content
Based on this, be necessary at the problems referred to above, a kind of flexible self adaptation belt sander is provided.
A kind of flexible self adaptation belt sander comprises:
Base plate;
Be located at the frame on the base plate;
Be located at the sliding panel on the described frame, described sliding panel and described frame are slidingly matched;
Belt sanding mechanism, described belt sanding mechanism is located on the described sliding panel;
Adaptive mechanism is used for making described sliding panel in the glide direction of frame, advances or retreats according to the size of external force;
Displacement detecting mechanism is for detection of the displacement of described sliding panel on described frame;
Driving mechanism, described driving mechanism and described belt sanding mechanism are in transmission connection.
Among embodiment, described frame is provided with line slideway therein, and described sliding panel is slidingly matched by described line slideway and described frame.
Therein among embodiment, described belt sanding mechanism comprises abrasive band driving wheel, contact abrasive belt wheel and abrasive band, described abrasive band driving wheel and contact abrasive belt wheel are located on the described sliding panel, and described abrasive band driving wheel and described driving mechanism are in transmission connection, and described abrasive band is set around on described abrasive band driving wheel and the contact abrasive belt wheel.
Therein among embodiment, described belt sanding mechanism also comprises abrasive band offset detecting device and abrasive band deviation device, described abrasive band offset detecting device is located on the described sliding panel, described abrasive band deviation device comprises the tuningout regulating wheel, is used for adjusting the tuningout motor of described tuningout regulating wheel angle, and the tensioning cylinder that is used for the described abrasive band of tensioning, described tuningout regulating wheel, tuningout motor and tensioning cylinder all are located on the described sliding panel, described tuningout motor is connected with described tuningout regulating wheel, the piston of described tensioning cylinder and described tuningout regulating wheel butt.
Therein among embodiment, described adaptive mechanism is for from replying cylinder, describedly is located on the described frame from replying cylinder one end, and the other end is located on the described sliding panel.
Among embodiment, described displacement detecting mechanism comprises check-out console and the displacement transducer adaptive with described check-out console therein.
Among embodiment, described check-out console is located on the described sliding panel therein, and described displacement transducer is located on the described frame.
Among embodiment, described check-out console is located on the described frame therein, and described displacement transducer is located on the described sliding panel.
Among embodiment, described driving mechanism is variable-frequency motor therein, and described variable-frequency motor is located on the described base plate, and is in transmission connection with described abrasive band driving wheel.
Therein among embodiment, also comprise transmission mechanism, described transmission mechanism comprises driving wheel, two drives and driving-belt, described driving wheel is connected with the rotating shaft of described variable-frequency motor, and be in transmission connection by described driving-belt and described two drives, described abrasive band driving wheel is in transmission connection with a drive is coaxial.
Above-mentioned flexible self adaptation belt sander is simple in structure, easy to use, can cooperate robot to carry out the part polishing, polishing steady quality, cutter life is long, has effectively saved human cost, has improved working environment, for factory provides a kind of safe and efficient stable part new departure of polishing.
Description of drawings
Fig. 1 is the structural representation of the utility model one embodiment;
Fig. 2 is the side-looking structural representation of the utility model one embodiment;
Fig. 3 is the forward sight structural representation of the utility model one embodiment.
The specific embodiment
As shown in Figure 1-Figure 3, a kind of flexible self adaptation belt sander, comprise base plate 110, frame 120, sliding panel 130, belt sanding mechanism 140, adaptive mechanism 150, displacement detecting mechanism 160, driving mechanism 170 and transmission mechanism 180, frame 120 is located on the base plate 110, sliding panel 130 is located on the frame 120, sliding panel 130 is slidingly matched with frame 120, belt sanding mechanism 140 is located on the sliding panel 130, adaptive mechanism 150 is used for push-and-pull sliding panel 130 on the direction that is slidingly matched of sliding panel 130 and frame 120, displacement detecting mechanism 160 is for detection of the displacement of sliding panel 130 on frame 120, and feed back to corresponding polishing robot, driving mechanism 170 is in transmission connection by transmission mechanism 180 with belt sanding mechanism 140, is used for driving belt sanding mechanism 140.
As shown in Figure 2, frame 120 is provided with line slideway 121, and sliding panel 130 is slidingly matched by line slideway 121 and frame 120, and sliding panel 130 can horizontal slip on frame 120.
As shown in Figure 3, belt sanding mechanism 140 comprises abrasive band driving wheel 141, two contacts abrasive belt wheel 142 and abrasive bands 143, abrasive band driving wheel 141 and contact abrasive belt wheel 142 are located on the sliding panel 130, and abrasive band driving wheel 141 is in transmission connection with driving mechanism 170, and abrasive band 143 is set around on abrasive band driving wheel 141 and the contact abrasive belt wheel 142.
As shown in Figure 3, in order to detect the departure degree in abrasive band 143 in real time, and in time adjust, also be provided with abrasive band offset detecting device 144 and abrasive band deviation device 145 in the belt sanding mechanism 140, abrasive band offset detecting device 144 is located on the sliding panel 130, abrasive band deviation device 145 comprises tuningout regulating wheel 146, be used for adjusting the tuningout motor 147 of tuningout regulating wheel 146 angles, and the tensioning cylinder 148 that is used for tensioning abrasive band 143, tuningout regulating wheel 146, tuningout motor 147 and tensioning cylinder 148 all are located on the sliding panel 130, tuningout motor 147 is connected with tuningout regulating wheel 146, the piston of tensioning cylinder 148 and tuningout regulating wheel 146 butts, piston withstands tuningout regulating wheel 146, thereby with abrasive band 143 tensionings (because the abrasive band is on several wheels, a wheel must be arranged abrasive band 143 tensionings, abrasive band 143 just can run up.Abrasive band 143 is in tensioning state all the time when polishing).Tuningout motor 147 makes abrasive band 143 be in meta all the time, so tuningout regulating wheel 146 has played tensioning and two effects of tuningout by adjusting the pendulum angle of tuningout regulating wheel 146.
As shown in Figure 1, adaptive mechanism 150 replys cylinder one end to be located on the frame 120 for from replying cylinder certainly, and the other end is located on the sliding panel 130, from the air pressure of replying cylinder, can be the horizontal direction thrust that sliding panel 130 provides real-time change by real-time adjusting.The utility model utilizes constant air pressure to offer the constant thrust of sliding panel 130, thereby has guaranteed constant polishing contact force, and the size of thrust arranges according to the material of workpiece and the cutting parameter of cutter.The expansion performance of adaptive mechanism can compensate the deviation of workpiece self automatically, can effectively evade big overlap simultaneously cutter is caused damage.
As shown in Figure 1, displacement detecting mechanism 160 comprises check-out console 161 and the displacement transducer 162 adaptive with check-out console 161, can detect sliding panel 130 in real time at frame 120 top offset variable quantities.
Wherein, check-out console 161 is located on the sliding panel 130, and displacement transducer 162 is located on the frame 120, and perhaps, check-out console 161 is located on the described frame 120, and displacement transducer 162 is located on the sliding panel 130.
As shown in Figure 1, transmission mechanism 180 comprises driving wheel 181, two drives 182 and driving-belt 183, driving wheel 181 is connected with the rotating shaft of variable-frequency motor, and is in transmission connection by driving-belt 183 and two drives 182, abrasive band driving wheel 141 and one of them drive 182 coaxial being in transmission connection.
The utility model cooperates robot to constitute Adaptable System, variable-frequency motor drives the abrasive band and rotates, part is being grabbed by robot or milling tools leans against on the abrasive band, part is polished, when part has big overlap, abrasive band 143 is owing to the thrust that is subjected to the part overlap will retreat with sliding panel, after displacement transducer 162 detects the displacement change amount of sliding panel 130, give robot with displacement change amount feedback information, part is being grabbed by robot or milling tools is polished according to track and the speed set, in bruting process, if the displacement of sliding panel 130 surpasses setting value for the moment, then the feed speed of robot is turned down a certain setting value automatically and is carried out the low speed polishing.Along with the carrying out of polishing, when the displacement of sliding panel 130 less than setting value for the moment, robot automatically switches to normal feed speed again and polishes.Like this, just can eliminate the influence that part self size is brought, guarantee the uniformity of polishing effect.
When the displacement of sliding panel 130 surpasses setting value two, illustrate that the overlap of part has exceeded normal polishing scope, this moment the robot hard stop, polishing work stops, simultaneity factor is reported to the police, the wait manual intervention.Like this, just can protect robot and instrument well, avoid improper factor to the destruction of robot and instrument.
The above embodiment has only expressed several embodiment of the present utility model, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model claim.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the utility model design, can also make some distortion and improvement, these all belong to protection domain of the present utility model.Therefore, the protection domain of the utility model patent should be as the criterion with claims.
Claims (10)
1. a flexible self adaptation belt sander is characterized in that, comprising:
Base plate;
Be located at the frame on the base plate;
Be located at the sliding panel on the described frame, described sliding panel and described frame are slidingly matched;
Belt sanding mechanism, described belt sanding mechanism is located on the described sliding panel;
Adaptive mechanism is used for making described sliding panel in the glide direction of frame, advances or retreats according to the size of external force;
Displacement detecting mechanism is for detection of the displacement of described sliding panel on described frame;
Driving mechanism, described driving mechanism and described belt sanding mechanism are in transmission connection.
2. a kind of flexible self adaptation belt sander according to claim 1 is characterized in that described frame is provided with line slideway, and described sliding panel is slidingly matched by described line slideway and described frame.
3. a kind of flexible self adaptation belt sander according to claim 1 and 2, it is characterized in that, described belt sanding mechanism comprises abrasive band driving wheel, contact abrasive belt wheel and abrasive band, described abrasive band driving wheel and contact abrasive belt wheel are located on the described sliding panel, and described abrasive band driving wheel and described driving mechanism are in transmission connection, and described abrasive band is set around on described abrasive band driving wheel and the contact abrasive belt wheel.
4. a kind of flexible self adaptation belt sander according to claim 3, it is characterized in that, described belt sanding mechanism also comprises abrasive band offset detecting device and abrasive band deviation device, described abrasive band offset detecting device is located on the described sliding panel, described abrasive band deviation device comprises the tuningout regulating wheel, be used for adjusting the tuningout motor of described tuningout regulating wheel angle, and the tensioning cylinder that is used for the described abrasive band of tensioning, described tuningout regulating wheel, tuningout motor and tensioning cylinder all are located on the described sliding panel, described tuningout motor is connected with described tuningout regulating wheel, the piston of described tensioning cylinder and described tuningout regulating wheel butt.
5. a kind of flexible self adaptation belt sander according to claim 4 is characterized in that, described adaptive mechanism is for from replying cylinder, describedly is located on the described frame from replying cylinder one end, and the other end is located on the described sliding panel.
6. a kind of flexible self adaptation belt sander according to claim 5 is characterized in that, described displacement detecting mechanism comprises check-out console and the displacement transducer adaptive with described check-out console.
7. a kind of flexible self adaptation belt sander according to claim 6 is characterized in that described check-out console is located on the described sliding panel, and described displacement transducer is located on the described frame.
8. a kind of flexible self adaptation belt sander according to claim 6 is characterized in that described check-out console is located on the described frame, and described displacement transducer is located on the described sliding panel.
9. any described a kind of flexible self adaptation belt sander according to Claim 8 is characterized in that described driving mechanism is variable-frequency motor, and described variable-frequency motor is located on the described base plate, and is in transmission connection with described abrasive band driving wheel.
10. a kind of flexible self adaptation belt sander according to claim 9, it is characterized in that, also comprise transmission mechanism, described transmission mechanism comprises driving wheel, two drives and driving-belt, described driving wheel is connected with the rotating shaft of described variable-frequency motor, and be in transmission connection by described driving-belt and described two drives, described abrasive band driving wheel is in transmission connection with a drive is coaxial.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220571064.3U CN203141270U (en) | 2012-11-01 | 2012-11-01 | Flexible self-adaptive belt sander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220571064.3U CN203141270U (en) | 2012-11-01 | 2012-11-01 | Flexible self-adaptive belt sander |
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| Publication Number | Publication Date |
|---|---|
| CN203141270U true CN203141270U (en) | 2013-08-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201220571064.3U Expired - Fee Related CN203141270U (en) | 2012-11-01 | 2012-11-01 | Flexible self-adaptive belt sander |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103692317A (en) * | 2013-12-10 | 2014-04-02 | 深圳先进技术研究院 | Belt grinder with force feedback function |
| CN104440475A (en) * | 2014-11-27 | 2015-03-25 | 合肥京东方光电科技有限公司 | Belt transmission device and grinding device |
| CN105538101A (en) * | 2015-12-05 | 2016-05-04 | 芜湖山野电器有限公司 | Polishing machine |
| CN106514461A (en) * | 2016-12-09 | 2017-03-22 | 广东技术师范学院 | Abrasive belt machine used for robot polishing and grinding |
| CN107553273A (en) * | 2017-10-19 | 2018-01-09 | 江门市霈霖卫浴科技有限公司 | Circular water outlet plate automatically grinding platform |
| CN109262424A (en) * | 2018-11-06 | 2019-01-25 | 陈功 | A kind of belt sander of the automatically grinding polissoir of articular prosthesis |
| CN112405251A (en) * | 2020-12-01 | 2021-02-26 | 宁波丞智科技有限公司 | Passive compliant mechanism, grinding head assembly, contact force calculation method and abrasive belt machine |
-
2012
- 2012-11-01 CN CN201220571064.3U patent/CN203141270U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103692317A (en) * | 2013-12-10 | 2014-04-02 | 深圳先进技术研究院 | Belt grinder with force feedback function |
| CN103692317B (en) * | 2013-12-10 | 2017-01-25 | 深圳先进技术研究院 | Belt grinder with force feedback function |
| CN104440475A (en) * | 2014-11-27 | 2015-03-25 | 合肥京东方光电科技有限公司 | Belt transmission device and grinding device |
| US9604336B2 (en) | 2014-11-27 | 2017-03-28 | Boe Technology Group Co., Ltd. | Belt transmission device and grinding apparatus |
| CN105538101A (en) * | 2015-12-05 | 2016-05-04 | 芜湖山野电器有限公司 | Polishing machine |
| CN106514461A (en) * | 2016-12-09 | 2017-03-22 | 广东技术师范学院 | Abrasive belt machine used for robot polishing and grinding |
| CN107553273A (en) * | 2017-10-19 | 2018-01-09 | 江门市霈霖卫浴科技有限公司 | Circular water outlet plate automatically grinding platform |
| CN109262424A (en) * | 2018-11-06 | 2019-01-25 | 陈功 | A kind of belt sander of the automatically grinding polissoir of articular prosthesis |
| CN112405251A (en) * | 2020-12-01 | 2021-02-26 | 宁波丞智科技有限公司 | Passive compliant mechanism, grinding head assembly, contact force calculation method and abrasive belt machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Liu Junhui Inventor after: Yuan Wenjun Inventor before: Liu Junhui |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: LIU JUNHUI TO: LIU JUNHUI YUAN WENJUN |
|
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 201600 Shanghai City Industrial Zone Songjiang District No. 388 min Shenlu Patentee after: WM TECHNOLOGIES (SHANGHAI) LTD. Address before: 201600 Shanghai City Industrial Zone Songjiang District No. 388 min Shenlu Patentee before: GRENZEBACH MACHINERY (SHANGHAI) Co.,Ltd. |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20181219 Address after: Room B2107, 2nd floor, 368 Liuhe Road, Binjiang District, Hangzhou City, Zhejiang 310000 Patentee after: Hangzhou Wanmengte Technology Co.,Ltd. Address before: 201600 Minshen Road 388, East Songjiang Industrial Zone, Shanghai Patentee before: WM TECHNOLOGIES (SHANGHAI) LTD. |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130821 Termination date: 20211101 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |