CN203134494U - Lead resistor reforming machine - Google Patents
Lead resistor reforming machine Download PDFInfo
- Publication number
- CN203134494U CN203134494U CN 201320096554 CN201320096554U CN203134494U CN 203134494 U CN203134494 U CN 203134494U CN 201320096554 CN201320096554 CN 201320096554 CN 201320096554 U CN201320096554 U CN 201320096554U CN 203134494 U CN203134494 U CN 203134494U
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- Prior art keywords
- lead
- shaping
- lead resistance
- moulding
- squeeze board
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Abstract
The utility model discloses a lead resistor reforming machine which is used for reforming leads of resistors. The lead resistor reforming machine comprises a rack, wherein a feeding device is arranged at one end of the rack; a reforming device for reforming a lead resistor is arranged at the other end of the rack; a transmission chain is arranged between the reforming device and the feeding device; the reforming device comprises the lead resistor fed by the transmission chain, a transit material wheel which is in a rotational transmission manner, cutting devices which are arranged in sequence around the transit material wheel and can be used for cutting down the lead resistor, and a forming device which is applied to lead forming of the lead resistor; the forming device comprises a forming disc, a shoulder forming mechanism and a foot forming mechanism, and the shoulder forming mechanism and the foot forming mechanism are arranged in sequence along the rotation direction of the forming disc and are respectively applied to should forming of the lead and the foot forming of the lead; and a plurality of disc teeth which can be used for receiving and clamping the lead resistor which is fed by a forming material wheel are arranged on the circumference of the forming disc. By adopting the technical scheme of the utility model, the lead of the lead resistor can be efficiently and automatically cut and reformed.
Description
Technical field
The utility model relates to automatic moulding machinery equipment, relates in particular to a kind of shaping device of lead resistance.
Background technology
Existing lead resistance shaping mainly goes between with resistance unit trimmer and cuts off and shaping, its flow process is: manually resistance in bulk is grabbed into vibrating bunker in batches, lead resistance falls on the rotating disk in order, when the rotating disk band lead resistance and is forwarded the horizontal direction station to, there is transfer bar mechanism directly resistance to be shifted onto the shaping station, at this moment there is the mechanism of cover cut-out and shaping to push down the shape that resistance cuts off and is made into to be needed simultaneously, after finishing, rotating disk down changes again, and the resistance after the shaping falls into magazine automatically and finishes discharging.Whole flow process must exist speed slower single resistance independent trip and shaping, and efficient is low, the shortcoming that failure rate is higher.
Cause the reason of these shortcomings to have: (1) unit trimmer has only one lead-in wire cut off station with shaping; must be just can carry out next work after a cut-out and the shaping; efficient slow (2) is because the charging of unit trimmer is with lead resistance charging in bulk; staff material grasping process causes lead deformation easily; resistance after the distortion blocks on hopper and rotating disk easily; cause mechanical disorder and shut down (3) owing to be lead resistance charging in bulk; so every machine must join a people carry out blowing (4) at present the unit trimmer all be to carry out work with a lot of cams of driven by motor; mechanical collision is more; noise is bigger; and for charging fast; the cam radian is less, causes the board vibrations bigger.
The utility model content
In order to overcome the defective of above-mentioned prior art, technical problem to be solved in the utility model be to provide a kind of can be more efficient and automatically the lead-in wire of resistance is cut off and shaping, thereby cut the waste, save cost and raise the efficiency, reduce the lead resistance shaping device of labour intensity.
In order to solve the problems of the technologies described above, technical solution adopted in the utility model is:
A kind of lead resistance trimmer, be used for the lead-in wire of resistance is carried out shaping, comprise: frame, frame one end is provided be used to the feed arrangement of sending into lead resistance, the frame other end is provided with the apparatus for shaping that lead resistance is carried out shaping, is provided with transmission chain between described apparatus for shaping and the feed arrangement; Described apparatus for shaping comprise the transition material wheel that can receive the lead resistance sent into by described transmission chain and rotation and transmit, around described transition material wheel set gradually can be to the go between cutter that cuts off and can be to the go between shaped device of moulding of lead resistance of lead resistance; Described shaped device comprises shaping rotary disk and the shoulder shaping mechanism that is used for the moulding of lead-in wire shoulder that sets gradually by described shaping rotary disk direction of rotation and the foot's shaping mechanism that is used for the moulding of lead-in wire foot, and described shaping rotary disk circumference is provided with a plurality of rotating disk teeth that receive and block the lead resistance of being sent into by described molding mass wheel.
As improvement of the technical scheme, described shoulder shaping mechanism comprise be located at the axial both sides of shaping rotary disk and be positioned at the shoulder moulding briquetting of rotating disk tooth top and be located at described shaping rotary disk circumference can with the rotating disk tooth on the rubber press strip that rubs mutually of lead resistance, be provided with block below the rotating disk tooth of described shaping rotary disk.
As improvement of the technical scheme, described foot shaping mechanism is included in the contoured squeeze board that the axial both sides of described shaping rotary disk set gradually, contoured squeeze board rotating disk and moulding pinch roller, described contoured squeeze board is installed on described contoured squeeze board rotating disk, described contoured squeeze board rotating disk is provided with the through hole that described contoured squeeze board is installed, described contoured squeeze board rotating disk and described shaping rotary disk are installed on same arbor, the tail end of described contoured squeeze board can move forward the foot's moulding that goes between with described moulding pinch roller butt and contoured squeeze board successively with the rotation of described contoured squeeze board rotating disk under the compressing of moulding pinch roller, described moulding pinch roller is fixed in frame.
As improvement of the technical scheme, described foot shaping mechanism is provided with 24 pairs of contoured squeeze boards.
As improvement of the technical scheme, described arbor one end is connected with reductor.
As improvement of the technical scheme, described cutter comprises slitter wheel and is fixed at a pair of cutting knife of slitter wheel both sides, and described slitter wheel and the parallel counter-rotating of described transition material wheel shaft are delivered to the blade place of described cutting knife described transition material is taken turns lead resistance clamping on the circumference.
As improvement of the technical scheme, described lead resistance trimmer also comprises the lead-in wire straightening device that is installed on frame, and described lead-in wire straightening device is on the transmission chain track between described feed arrangement and the apparatus for shaping.
Implement the technical solution of the utility model and have following beneficial effect:
Adopt resistance trimmer of the present utility model, compare with existing resistance unit trimmer, the efficient height, failure rate is low, reliable and stable, save cost (reducing the waste that lead deformation causes), the automaticity height reduces labor intensity, the minimizing personnel, noise is little, good work environment.
Description of drawings
Fig. 1 is the main TV structure schematic diagram of a kind of lead resistance trimmer of the utility model embodiment;
Fig. 2 is the local structure for amplifying schematic diagram of middle shoulder shaping mechanism 62 embodiment illustrated in fig. 1;
Fig. 3 is the cross-sectional side structural representation of middle foot embodiment illustrated in fig. 1 shaping mechanism 63;
Fig. 4 is the plan structure schematic diagram of middle foot embodiment illustrated in fig. 1 shaping mechanism 63;
Fig. 5 is the local structure for amplifying schematic diagram of middle cutter 5 embodiment illustrated in fig. 1;
Fig. 6 a is the lead resistance strip schematic diagram before a kind of lead resistance trimmer of the utility model embodiment moulding;
Fig. 6 b is the lead resistance product structure schematic diagram after a kind of lead resistance trimmer of the utility model embodiment moulding.
Embodiment
Further specify embodiment of the present utility model below in conjunction with accompanying drawing.
A kind of lead resistance trimmer of the utility model embodiment is used for the lead-in wire of resistance is carried out shaping, and Fig. 6 a and Fig. 6 b have shown the lead resistance before and after the shaping.Referring to Fig. 1, this use new embodiment comprises: frame 1, frame one end is provided be used to the feed arrangement 2 of sending into lead resistance, and the frame other end is provided with the apparatus for shaping that lead resistance is carried out shaping, is provided with transmission chain 3 between described apparatus for shaping and the feed arrangement 2; Apparatus for shaping comprise the transition material wheel 4 that can receive the lead resistance sent into by described transmission chain 3 and rotation and transmit, around transition material wheel 4 set gradually can be to the go between cutter 5 that cuts off and can be to the go between shaped device 6 of moulding of lead resistance of lead resistance, concrete, cutter 5 can be located at the top of transition material wheel 4, the transition material is taken turns has the cavity 41 that can block lead resistance on 4 circumference, see Fig. 5;
The feed arrangement 2 of frame one end is used for the lead resistance charging, in the practice, lead resistance generally is to adopt the braid feeding, as Fig. 6 a, therefore, feed arrangement 2 also is provided with the braid releasing mechanism, and namely can tear braid also can be to cut off, break away from thereby carry out braid, feed arrangement 2 and braid releasing mechanism thereof all can adopt existing technology.
Shaped device 6 comprises shaping rotary disk 61 and the shoulder shaping mechanism 62 that is used for the moulding of lead-in wire shoulder that sets gradually by moulding rotating disk 61 direction of rotation and the foot's shaping mechanism 63 that is used for the moulding of lead-in wire foot, shaping rotary disk 61 and transition material wheel 4 rotation in the same way, described shaping rotary disk 61 circumference are provided with a plurality of rotating disk teeth 611 that receive and block by described molding mass wheel 4 lead resistances of sending into, thereby the crown of described rotating disk tooth 611 can stretch into the lead resistance that cavity 41 on the circumference of transition material wheel 4 will be clamped in cavity 41 and receives to shaping rotary disk 61 along with the rotation of shaping rotary disk.
Concrete, see Fig. 2, described shoulder shaping mechanism 62 comprise the paired shoulder moulding briquetting 621 being located at shaping rotary disk 61 axial both sides and being positioned at rotating disk tooth 611 tops be located at described shaping rotary disk 61 circumference can with rotating disk tooth 611 on the rubber press strip 622 that rubs mutually of lead resistance, the below of described rotating disk tooth 611 is provided with block 623.Shoulder moulding briquetting 621 fixedly installs.
See Fig. 3, Fig. 4, described foot shaping mechanism 63 is included in the contoured squeeze board 631 that described shaping rotary disk 61 axial both sides set gradually, contoured squeeze board rotating disk 632 and moulding pinch roller 633, described contoured squeeze board 631 is installed on described contoured squeeze board rotating disk 632, described contoured squeeze board rotating disk 632 is provided with the through hole that described contoured squeeze board 631 is installed, described contoured squeeze board rotating disk 632 is installed on same arbor 630 with described shaping rotary disk 61, the tail end of described contoured squeeze board 631 can move forward the foot's moulding that goes between with described moulding pinch roller 633 butts and contoured squeeze board 631 successively with the rotation of described contoured squeeze board rotating disk 632 under the compressing of moulding pinch roller 633, described moulding pinch roller 633 is fixed in the bearing 634 at arbor 630 two ends.Preferably, described foot shaping mechanism 63 is provided with 24 pairs of contoured squeeze boards 631.Described arbor 630 1 ends are connected with reductor 635.
The operation principle of a kind of lead resistance trimmer of the utility model embodiment is as follows:
The artificial lead resistance that braid is good is connected on the feed arrangement 2 of this machine, after the startup, lead resistance in 2 pairs of braids of feed arrangement is carried out paper tape automatically and is broken away from, smooth the falling in an orderly manner on the transmission chain 3 of lead resistance that has broken away from braid, transmission chain 3 is sent lead resistance into transition material wheel 4, the cutters 5 that transition material wheel 4 is sent to lead resistance its top earlier cut-out that goes between, lead resistance transmission chain 3 is handed off on the rotating disk tooth 611 of shaping rotary disk 61 afterwards, along with the rotation of shaping rotary disk 61, each resistance carries out the shoulder moulding successively and and then carries out foot's moulding.Concrete, the shoulder moulding as shown in Figure 2, lead resistance is stuck in the rotating disk tooth 611 of shaping rotary disk 61 circumference, when in rotation process, passing through shoulder moulding briquetting 621, the shoulder moulding briquetting 621 that fixedly installs is pressed into square with lead-in wire about lead resistance, the direction that goes between this moment and rotation direction are tangent, behind rubber press strip 622, under the rubbing action of rubber press strip 622, the lead resistance rotation, make the lead-in wire of lead resistance run into the block 623 of rotating disk tooth 611 belows, at this moment the lead-in wire direction of lead resistance is identical with the radial direction of shaping rotary disk 61, as lead resistance among Fig. 2 91,92,93,94,95 have shown that lead resistance changes the process of lead-in wire direction owing to the rubbing action of rubber press strip 622 after the shoulder moulding.Afterwards, lead resistance is along with foot's moulding is carried out in the rotation of shaping rotary disk 61.As shown in Figure 3, moulding pinch roller 633 maintains static, contoured squeeze board rotating disk 632 and shaping rotary disk 61 rotate synchronously, in contoured squeeze board rotating disk 632 rotation processes, contoured squeeze board 631 tail ends that are installed on contoured squeeze board rotating disk 632 successively with moulding pinch roller 633 butts, be provided with compression spring 636 between contoured squeeze board 631 tail end ends and the contoured squeeze board rotating disk 633, contoured squeeze board 631 tail end ends are set to the shape of the head of screw, as oval head, socket cap, round end, coiled hair etc., in order to described compression spring 636 is set.Moulding pinch roller 633 with the tail end butt of contoured squeeze board 631 after can compressing contoured squeeze board 631, make contoured squeeze board 631 travel forward, thereby the head of contoured squeeze board 631 carries out foot's moulding to the lead-in wire of the lead resistance of shaping rotary disk 61 corresponding stations.Afterwards, the lead resistance of this station processes, and along with the rotation of shaping rotary disk 61 and contoured squeeze board rotating disk 632, contoured squeeze board 631 is after leaving moulding pinch roller 633, and under 636 effects of compression spring, contoured squeeze board 631 automatically resets.On the shaping rotary disk 61 the lead resistance of shaping directly break away from shaping rotary disk 61 and fall in the barrel 8 along with the rotation of shaping rotary disk 61.
Use lead resistance trimmer embodiment of the present utility model, can be automatically to the lead resistance cut-out that goes between, and, along with the rotation of shaping rotary disk 61, the lead resistance on the shaping rotary disk can go between successively fast shoulder moulding and foot's moulding are in this process, cutter 5, shoulder shaping mechanism 62 and foot's shaping mechanism 63 are all simultaneously in work, improved cut-out and the shaping efficient of lead resistance greatly, whole process is not paused, and efficient can reach 360/minute.
Further, cutter 5 comprises slitter wheel 51 and is fixed at a pair of cutting knife 52 of slitter wheel 51 both sides, have the gear teeth on the circumference of slitter wheel 51, slitter wheel 51 and 4 parallel counter-rotatings of transition material wheel, thereby by the gear teeth on slitter wheel 51 circumference and the 4 common enterprising line lead cut-outs of blade of lead resistance clamping on the transition material wheel 4 being delivered to cutting knife 52 of transition material wheel.Slitter wheel 51 circumference are provided with a plurality of gear teeth, and along with the rotation of slitter wheel, cut off wheel 51 is sent to the lead resistance on the transition material wheel 4 cut-outs that go between of cutting knife 52 blades fast successively, has improved the efficient of lead-in wire cut-out greatly.
Further, described lead resistance trimmer also comprises the lead-in wire straightening device 7 that is installed on frame 1, lead-in wire straightening device 7 is on transmission chain 3 tracks between feed arrangement 2 and the apparatus for shaping, lead resistance on transmission chain 3 from this lead-in wire straightening device 7 through out-of-date, can be to its straightening that goes between.Lead-in wire straightening device 7 can adopt existing resistance lead straightening equipment.
Use resistance trimmer embodiment of the present utility model, compare the efficient height with existing resistance unit trimmer, failure rate is low, and is reliable and stable, saves cost (reducing the waste that lead deformation causes), the automaticity height, artificial as long as braid resistance is connected the into tearing tape mechanism of feed arrangement, starting device gets final product then, thereby has alleviated labour intensity greatly, reduced the staff, improved economic benefit, and this equipment noise is little, good work environment.
Above disclosed only is preferred embodiment of the present utility model, can not limit the interest field of the utility model certainly with this, and therefore the equivalent variations of doing according to the utility model claim still belongs to the scope that the utility model is contained.
Claims (7)
1. a lead resistance trimmer is used for the lead-in wire of resistance is carried out shaping, it is characterized in that, comprising:
Frame, frame one end is provided be used to the feed arrangement of sending into lead resistance, and the frame other end is provided with the apparatus for shaping that lead resistance is carried out shaping, is provided with transmission chain between described apparatus for shaping and the feed arrangement;
Described apparatus for shaping comprise the transition material wheel that can receive the lead resistance sent into by described transmission chain and rotation and transmit, around described transition material wheel set gradually can be to the go between cutter that cuts off and can be to the go between shaped device of moulding of lead resistance of lead resistance;
Described shaped device comprises shaping rotary disk and the shoulder shaping mechanism that is used for the moulding of lead-in wire shoulder that sets gradually by described shaping rotary disk direction of rotation and the foot's shaping mechanism that is used for the moulding of lead-in wire foot, and described shaping rotary disk circumference is provided with a plurality of rotating disk teeth that receive and block the lead resistance of being sent into by described molding mass wheel.
2. lead resistance trimmer as claimed in claim 1, it is characterized in that: described shoulder shaping mechanism comprise be located at the axial both sides of shaping rotary disk and be positioned at the shoulder moulding briquetting of rotating disk tooth top and be located at described shaping rotary disk circumference can with the rotating disk tooth on the rubber press strip that rubs mutually of lead resistance, be provided with block below the rotating disk tooth of described shaping rotary disk.
3. lead resistance trimmer as claimed in claim 1 or 2, it is characterized in that: described foot shaping mechanism is included in the contoured squeeze board that the axial both sides of described shaping rotary disk set gradually, contoured squeeze board rotating disk and moulding pinch roller, described contoured squeeze board is installed on described contoured squeeze board rotating disk, described contoured squeeze board rotating disk is provided with the through hole that described contoured squeeze board is installed, described contoured squeeze board rotating disk and described shaping rotary disk are installed on same arbor, the tail end of described contoured squeeze board can move forward the foot's moulding that goes between with described moulding pinch roller butt and contoured squeeze board successively with the rotation of described contoured squeeze board rotating disk under the compressing of moulding pinch roller, described moulding pinch roller is fixed in frame.
4. lead resistance trimmer as claimed in claim 3, it is characterized in that: described foot shaping mechanism is provided with 24 pairs of contoured squeeze boards.
5. lead resistance trimmer as claimed in claim 3, it is characterized in that: described arbor one end is connected with reductor.
6. lead resistance trimmer as claimed in claim 1, it is characterized in that: described cutter comprises slitter wheel and is fixed at a pair of cutting knife of slitter wheel both sides, and described slitter wheel and the parallel counter-rotating of described transition material wheel shaft are delivered to the blade place of described cutting knife described transition material is taken turns lead resistance clamping on the circumference.
7. lead resistance trimmer as claimed in claim 1, it is characterized in that: described lead resistance trimmer also comprises the lead-in wire straightening device that is installed on frame, described lead-in wire straightening device is on the transmission chain track between described feed arrangement and the apparatus for shaping.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320096554 CN203134494U (en) | 2013-03-04 | 2013-03-04 | Lead resistor reforming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320096554 CN203134494U (en) | 2013-03-04 | 2013-03-04 | Lead resistor reforming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203134494U true CN203134494U (en) | 2013-08-14 |
Family
ID=48942445
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320096554 Expired - Fee Related CN203134494U (en) | 2013-03-04 | 2013-03-04 | Lead resistor reforming machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203134494U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107734954A (en) * | 2016-08-12 | 2018-02-23 | 深圳市祈飞科技有限公司 | Plug-in unit resistance cuts reshaping device and equipment |
-
2013
- 2013-03-04 CN CN 201320096554 patent/CN203134494U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107734954A (en) * | 2016-08-12 | 2018-02-23 | 深圳市祈飞科技有限公司 | Plug-in unit resistance cuts reshaping device and equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130814 Termination date: 20190304 |