CN203125132U - Shading coil automatic welding system suitable for manufacturing motor stator - Google Patents

Abstract

The utility model relates to a shading coil automatic welding system suitable for manufacturing a motor stator. The shading coil automatic welding system comprises a process automatic control device, front process setting equipment (1), rear welding process equipment (2) and a special guide rail (3). The front process setting equipment (1) is arranged in a laminating type silicon steel sheet in an inserted mode and is used for limiting and shaping a shading coil. The rear welding process equipment (2) is used for welding and fixing the shading coil on the silicon steel sheet. The special guide rail (3) is arranged between the front process setting equipment (1) and the rear welding process equipment (2). The shading coil automatic welding system is characterized in that a comprehensive process automatic control device (4) used for controlling the front process setting equipment (1) and the rear welding process equipment (2) in the whole process to carry out automatic sequential operation serves as the process automatic control device. The shading coil automatic welding system enables placement of the shading coil and a welding procedure in the stator manufacturing process to be simplified into one procedure, eliminates manual operation, effectively saves machining time, improves production efficiency, and has strong practicability.

Description

A kind of short-circuited conducting sleeve robot welding system of using in the motor stator manufacturing of being suitable for

Technical field

The utility model relates to the motor manufacturing technology field, particularly a kind of short-circuited conducting sleeve robot welding system of using in the motor stator manufacturing of being suitable for.

Background technology

Motor with cup rotor is the simplest a kind of shadedpole motor in the one-way communication motor, its stator mainly is made of the silicon steel sheet of stacked setting, big short-circuited conducting sleeve and the less short-circuited conducting sleeve that is arranged on the stacked silicon steel sheet, silicon steel sheet in stacked setting arranges in the work flow of short-circuited conducting sleeve, and it is several roads master operation during shaded-pole single-phase asynchronous motor stator is produced that the moulding, insertion, bending and the welding that are conveyed into position, short-circuited conducting sleeve that relates generally to silicon steel sheet is fixedly installed on the silicon steel sheet.In traditional production procedure, these several procedures disperse to be provided with at least five independent worker stations usually, in requisition for seven to eight operating personnels are simultaneously in bit manipulation, not only need to take more process equipment and bigger operation place, and need consume a large amount of time and labors, production efficiency is very low, considers very undesirable from economy and point of view of practicability.For this reason, No. 200810036786.7 utility model patent of China provides a kind of traditional short-circuited conducting sleeve moulding, insertion, detection and bending four procedures organically are incorporated on the procedure to finish automatically, and be right after " the simplifying the Processes and apparatus that short-circuited conducting sleeve is set in the manufacturing of motor with cup rotor stator " that be convenient to automatic job according to the order of sequence, is conducive to increase work efficiency mutually with the short-circuited conducting sleeve welding sequence.Obviously, what this utility model patent solved is the technology that short-circuited conducting sleeve is set at silicon steel sheet, simplified part of production effectively, received positive technique effect preferably, though the technology that has related in the scheme this simplification is right after mutually with the short-circuited conducting sleeve welding sequence, be convenient to the problem of automatic job according to the order of sequence, but to short-circuited conducting sleeve welding sequence itself without any influence, on the short-circuited conducting sleeve welding sequence, still need two to three operating personnels simultaneously in bit manipulation at present, not only still need to take more process equipment and bigger operation place, and need consume a large amount of time and labors, influence production efficiency and production cost, so necessaryly further improve in addition.

Summary of the invention

The purpose of this utility model is to solve the weak point that technology was loaded down with trivial details when existing short-circuited conducting sleeve welded in the existing shadedpole motor manufacturing process of stator, workload is big and production efficiency is low, provides a kind of and is convenient to rapidly, efficiently, reliably short-circuited conducting sleeve is welded in the short-circuited conducting sleeve robot welding system on the silicon steel sheet.

The short-circuited conducting sleeve robot welding system that is suitable for using in the motor stator manufacturing of the present utility model includes the flow process automaton, insert setting at stacked silicon steel sheet and also processing apparatus is set the preceding road of spacing typing short-circuited conducting sleeve on silicon steel sheet, welding fixedly short-circuited conducting sleeve in the back road welding sequence equipment on the silicon steel sheet and be arranged on preceding road processing apparatus and the back exclusive guideway between the road welding sequence equipment are set, it is characterized in that described flow process automaton fills the post of by having the general flow automaton that the preceding road of omnidistance control arranges processing apparatus and road, back welding sequence equipment automatic sequential operation function, wherein: described preceding road arranges processing apparatus and includes silicon steel sheet and be conveyed into a device, the preliminary brake forming device of short-circuited conducting sleeve, the short-circuited conducting sleeve that inserts preliminary brake forming short-circuited conducting sleeve at stacked silicon steel sheet inserts device, go into a condition detection apparatus and the spacing bending of short-circuited conducting sleeve is closely buckled in the spacing bending device of the short-circuited conducting sleeve of making silicon steel sheet to be welded on the silicon steel sheet, described silicon steel sheet is conveyed into a device mainly by inferring sub-cylinder, main guide rail and silicon steel sheet striking gear constitute, the preliminary brake forming device of described short-circuited conducting sleeve includes large size short-circuited conducting sleeve brake forming device and small size short-circuited conducting sleeve brake forming device, and the output of the spacing bending device of described short-circuited conducting sleeve is provided with described exclusive guideway; Road, described back welding sequence equipment includes the exclusive guideway of silicon steel sheet brought forward input to be welded, internal guide rail, seal closure and main body are by the upset cylinder, holding support and magnetic valve are formed, having the one side that short-circuited conducting sleeve on the silicon steel sheet to be welded is bended overturns towards the silicon steel sheet turning device to be welded of welding gun one side function, main body is made up of a cylinder and a pushing block, have and push away the silicon steel sheet to be welded device of entering the orbit with what silicon steel sheet to be welded was pushed to function on the internal guide rail, main body by about two shift fork cylinders, the several shift forks that are arranged on two interconnection plates between the shift fork cylinder operation arm and are arranged on the interconnection plate constitute, have and silicon steel sheet to be welded is sent into the silicon steel sheet for the treatment of welding position go into the position device of pulling over, and include welding machine, welding gun, the automatic solder shorts loop device of seat board and last top cylinder; Described general flow automaton main body is a PLC cyclelog, filled the post of by the Omron Programmable Logic Controller, increase in its control program and be provided with the welding process content of control automatically, become the general flow automaton, wherein include silicon steel sheet is conveyed into the position, the preliminary brake forming of short-circuited conducting sleeve, in stacked silicon steel sheet insertion one-step forming short-circuited conducting sleeve just is set, short-circuited conducting sleeve is gone into a condition detection, spacing bending short-circuited conducting sleeve and upset silicon steel sheet to be welded, pushing silicon steel sheet to be welded enters the orbit, the silicon steel sheet to be welded of pulling over goes into to treat welding position and welding automatically, sealing fixedly short-circuited conducting sleeve reaches the manipulative procedure of the whole-process automatic operation of finished product undercarriage on silicon steel sheet.

Be suitable for the short-circuited conducting sleeve robot welding system used in the motor stator manufacturing based on the utility model of above-mentioned design, because road welding sequence equipment was right after the general flow automaton that preceding road arranges processing apparatus automatic sequential operation function after increase was provided with and is convenient in the flow process automaton, in the existing preceding road of a station of boil down to the merging of operation basis is set and has increased automatic solder shorts ring operation, stator is transmitted, the short-circuited conducting sleeve moulding, silicon steel sheet is pulled over, short-circuited conducting sleeve is assigned, short-circuited conducting sleeve detects, short-circuited conducting sleeve bending and short-circuited conducting sleeve welding be organic to be combined on the station automatic sequential and to finish, only need operation personnel to participate in just having realized integrated operation, finish six to seven bit manipulation workers' task, the short-circuited conducting sleeve of effectively having simplified during stator is made is placed and welding procedure, further saved process time, improve production efficiency, thereby had remarkable economical and very strong practicality.

Description of drawings

Fig. 1 is the short-circuited conducting sleeve handling process general structure block diagram of the utility model embodiment;

Fig. 2 is that the preceding road of the utility model embodiment arranges the processing apparatus structural representation;

Fig. 3 is the back road welding sequence device structure schematic diagram of the utility model embodiment;

Fig. 4 is the vertical view of Fig. 3;

Among the figure:

1. preceding road arranges processing apparatus 11. silicon steel sheets and is conveyed into a device 111. and infers sub-cylinder

112. main guide rail 113. silicon steel sheet striking gears 12. short-circuited conducting sleeve brake forming devices

121. large size short-circuited conducting sleeve brake forming device 122. small size short-circuited conducting sleeve brake forming devices

13. inserting device 14. short-circuited conducting sleeves, short-circuited conducting sleeve goes into a condition detection apparatus

15. road, short-circuited conducting sleeve spacing bending device 2. back welding sequence equipment 21. internal guide rails

22. seal closure 23. silicon steel sheet turning device 231. upset cylinders to be welded

232. holding support 233. magnetic valves 24. push away the silicon steel sheet to be welded device of entering the orbit

241. pushing cylinder 242. pushing blocks 25. silicon steel sheets are gone into the position device of pulling over

251. shift fork cylinder 252. interconnection plates 253. shift forks 26. automatic solder shorts loop devices

261. top cylinder on welding machine 262. welding guns 263. seat boards 264.

3. exclusive guideway 4. general flow automatons.

The specific embodiment

The utility model is described in further detail below in conjunction with accompanying drawing and exemplary embodiments.

In figure 1 – Fig. 4, the short-circuited conducting sleeve robot welding system that is suitable for using in the motor stator manufacturing of the present utility model includes the flow process automaton, the preceding road that inserts setting and spacing typing short-circuited conducting sleeve at stacked silicon steel sheet arranges processing apparatus 1, welding fixedly short-circuited conducting sleeve in the back road welding sequence equipment 2 on the silicon steel sheet and be arranged on preceding road processing apparatus 1 and the back exclusive guideway 3 between the road welding sequence equipment 2 are set, be characterised in that described flow process automaton fills the post of by having the general flow automaton 4 that the preceding road of omnidistance control arranges processing apparatus 1 and road, back welding sequence equipment 2 automatic sequential operation functions, wherein: described preceding road arranges processing apparatus 1 and includes silicon steel sheet and be conveyed into a device 11, short-circuited conducting sleeve brake forming device 12, the short-circuited conducting sleeve that inserts the moulding short-circuited conducting sleeve at stacked silicon steel sheet inserts device 13, go into a condition detection apparatus 14, the spacing bending device 15 of short-circuited conducting sleeve, described silicon steel sheet is conveyed into a device 11 mainly by inferring sub-cylinder 111, main guide rail 112 and silicon steel sheet striking gear 113 constitute, described short-circuited conducting sleeve brake forming device 12 includes large size short-circuited conducting sleeve brake forming device 121 and small size short-circuited conducting sleeve brake forming device 122, and the output of the spacing bending device 15 of described short-circuited conducting sleeve is provided with described exclusive guideway 3; Road, described back welding sequence equipment 2 includes the exclusive guideway 3 of silicon steel sheet brought forward input to be welded, internal guide rail 21, seal closure 22 and main body are by upset cylinder 231, holding support 232 and magnetic valve 233 are formed, having the one side that short-circuited conducting sleeve on the silicon steel sheet to be welded is bended overturns towards the silicon steel sheet turning device 23 to be welded of welding gun one side function, main body is made up of pushing cylinder 241 and a pushing block 242, have and push away the silicon steel sheet to be welded device 24 of entering the orbit with what silicon steel sheet to be welded was pushed to function on the internal guide rail 21, main body is by two shift fork cylinders 251, being arranged on two interconnection plates 252 between shift fork cylinder 251 working arms constitutes with the several shift forks 253 that are arranged on the interconnection plate 252, have and silicon steel sheet to be welded is sent into the silicon steel sheet for the treatment of welding position go into the position device 25 of pulling over, and include welding machine 261, welding gun 262, the automatic solder shorts loop device 26 of seat board 263 and last top cylinder 264; Described general flow automaton 4 main bodys are PLC cyclelogs, filled the post of by the Omron Programmable Logic Controller, include in its control program with silicon steel sheet be conveyed into position, the preliminary brake forming of short-circuited conducting sleeve, stacked silicon steel sheet insert arrange preliminary brake forming short-circuited conducting sleeve, short-circuited conducting sleeve go into a condition detection, spacing bending short-circuited conducting sleeve and the silicon steel sheet to be welded that overturns, push silicon steel sheet to be welded enter the orbit, pull over silicon steel sheet to be welded go into to treat welding position and welding automatically, sealing fixedly short-circuited conducting sleeve in the manipulative procedure of the whole-process automatic operation of silicon steel sheet and finished product undercarriage.

Claims (2)

1. one kind is suitable for the short-circuited conducting sleeve robot welding system used in the motor stator manufacturing, include the flow process automaton, the preceding road that inserts setting and spacing typing short-circuited conducting sleeve at stacked silicon steel sheet arranges processing apparatus (1), welding fixedly short-circuited conducting sleeve in the back road welding sequence equipment (2) on the silicon steel sheet and be arranged on preceding road processing apparatus (1) and the back exclusive guideway (3) between the road welding sequence equipment (2) are set, it is characterized in that: described flow process automaton by have the preceding road of omnidistance control arrange processing apparatus (1) and afterwards the general flow automaton (4) of road welding sequence equipment (2) automatic sequential operation function fill the post of, wherein:

Described preceding road arranges processing apparatus (1) and includes silicon steel sheet and be conveyed into a device (11), short-circuited conducting sleeve brake forming device (12), the short-circuited conducting sleeve that inserts the moulding short-circuited conducting sleeve at stacked silicon steel sheet inserts device (13), go into a condition detection apparatus (14), the spacing bending device of short-circuited conducting sleeve (15), described silicon steel sheet is conveyed into a device (11) mainly by inferring sub-cylinder (111), main guide rail (112) and silicon steel sheet striking gear (113) constitute, described short-circuited conducting sleeve brake forming device (12) includes large size short-circuited conducting sleeve brake forming device (121) and small size short-circuited conducting sleeve brake forming device (122), and the output of the spacing bending device of described short-circuited conducting sleeve (15) is provided with described exclusive guideway (3);

Described back road welding sequence equipment (2) includes the exclusive guideway (3) of silicon steel sheet brought forward input to be welded, internal guide rail (21), seal closure (22) and main body are by upset cylinder (231), holding support (232) and magnetic valve (233) are formed, having the one side that short-circuited conducting sleeve on the silicon steel sheet to be welded is bended overturns towards the silicon steel sheet turning device to be welded (23) of welding gun one side function, main body is made up of pushing cylinder (241) and a pushing block (242), have and push away the silicon steel sheet to be welded device (24) of entering the orbit with what silicon steel sheet to be welded was pushed to that internal guide rail (21) goes up function, main body is by two shift fork cylinders (251), the several shift forks (253) that are arranged on the interconnection plate (252) between two shift fork cylinders (251) working arm and are arranged on the interconnection plate (252) constitute, have and silicon steel sheet to be welded is sent into the silicon steel sheet for the treatment of welding position go into the position device (25) of pulling over, and include welding machine (261), welding gun (262), the automatic solder shorts loop device (26) of seat board (263) and last top cylinder (264).

2. the short-circuited conducting sleeve robot welding system used in the motor stator manufacturing of being suitable for according to claim 1 is characterized in that described general flow automaton (4) is the Omron Programmable Logic Controller.

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