CN203124339U - Constant-tension ultrasonic cleaning device - Google Patents
Constant-tension ultrasonic cleaning device Download PDFInfo
- Publication number
- CN203124339U CN203124339U CN 201320032980 CN201320032980U CN203124339U CN 203124339 U CN203124339 U CN 203124339U CN 201320032980 CN201320032980 CN 201320032980 CN 201320032980 U CN201320032980 U CN 201320032980U CN 203124339 U CN203124339 U CN 203124339U
- Authority
- CN
- China
- Prior art keywords
- tension
- constant
- ultrasonic cleaning
- cleaning equipment
- tension force
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The utility model relates to a constant-tension ultrasonic cleaning device which comprises a groove body, wherein an ultrasonic vibrating plate is arranged on the bottom of the groove body, a wind shearing device used for drying a workpiece is arranged above the groove body and is connected with an air blower and a heating chamber, a tension detecting wheel is further arranged on the wind shearing device, a tension controlling device is connected with the tension detecting wheel and is installed on the rear portion of the wind shearing device, and a collecting mechanism is located above the groove body. According to the technical scheme, the constant tension technique is adopted to enable the tension of the workpiece to keep constant in a cleaning process, deformation of the workpiece caused by excessive tension is avoided, and the situation that collecting can not be achieved due to collecting looseness caused by inefficient tension is avoided.
Description
Technical field
The utility model relates generally to a kind of industrial cleaning equipment, relates in particular to a kind of constant-tension ultrasonic cleaning equipment.
Background technology
Ultrasonic cleaning is one of topmost application of power ultrasonic, supersonic wave cleaning machine utilizes cavitation, acceleration effect and the direct flow effect of ultrasonic wave in liquid to liquid and direct, the indirect effect of dirt, makes that crud layer is disperseed, emulsification, peels off and reach the purpose of cleaning.In all cleaning ways, most effective when ultrasonic wave cleans, that effect is best is a kind of, because its cleaning efficiency height, quality are widely used in fields such as industry, national defence, health care well.
Ultrasonic cleaning is because its cleaning speed is fast, the quality height, advantage such as easily be automated, be widely used in industries such as electric power, metallurgy, petrochemical industry, machinery, be specially adapted to the workpiece of surface configuration complexity, as the hole on the precision workpiece, slit, groove, micropore etc. are located.
Traditional ultrasonic device because the receiving mechanism coil diameter continues to increase, can't accurately be controlled tension force in cleaning process.Overtension can cause workpiece deformation to be cleaned; Can cause the rewinding difficulty and cross small tension receiving coil, make cleaning to continue.
At above the deficiencies in the prior art, be badly in need of at present prior art is improved.
The utility model content
Technical problem to be solved in the utility model is exactly at above-mentioned deficiency of the prior art, a kind of constant-tension ultrasonic cleaning equipment is provided, it is simple for structure, efficient, can solve existing number of drawbacks and the deficiency that exists in the conventional ultrasonic wave cleaning process that adopt.
Realize the technical measures of above-mentioned purpose:
A kind of constant-tension ultrasonic cleaning equipment comprises cell body, and described cell body bottom arranges the ultrasonic wave vibration plate, and wherein, described cell body top arranges a wind cutting apparatus for the workpiece drying, and described wind cutting apparatus is connected with air blast, hot room.
Described constant-tension ultrasonic cleaning equipment wherein, also arranges a tension force and detects wheel on the described wind cutting apparatus, and a cylinder is set detects to take turns with described tension force and be connected.
Described constant-tension ultrasonic cleaning equipment wherein, arranges a tenslator and is connected with described tension force detection wheel, and be installed on the back of described wind cutting apparatus; The top that one receiving mechanism is positioned at described cell body also is set.
Described constant-tension ultrasonic cleaning equipment, wherein, described hot room is the hot room that is covered with heating wire.
Described constant-tension ultrasonic cleaning equipment, wherein, described ultrasonic wave vibration plate is tiled in described cell body bottom.
Described constant-tension ultrasonic cleaning equipment wherein, arranges one and detects the position sensor that described tension force detects wheel location, and described position sensor is installed in described tension force and detects the wheel side.
Described constant-tension ultrasonic cleaning equipment wherein, is divided into first rinse bath and second rinse bath in the described cell body; Described first bottom of rinse bath is higher than second bottom of rinse bath.
Described constant-tension ultrasonic cleaning equipment, wherein, described receiving mechanism also connects one and realizes the motor that frequency converter frequency is regulated.
Described constant-tension ultrasonic cleaning equipment wherein, arranges a Programmable Logic Controller and is connected with the motor of described receiving mechanism.
Described constant-tension ultrasonic cleaning equipment, wherein, described Programmable Logic Controller connects and also is connected with described position sensor.
Adopt the technical solution of the utility model, adopt the constant-tension technology to make workpiece in cleaning process, keep constant tension, the workpiece deformation of avoiding overtension to cause, or because tension force is too small to cause rewinding loose, can't finish the problem of rewinding.Adopt high-pressure hot wind oven dry in addition, can make the rapid draing of surface of the work residual moisture, avoid drying the workpiece corrosion that the bad moisture entrapment that causes causes.Can also reach following beneficial effect: 1. adopt the constant-tension technology to make workpiece realize cleaning at a high speed, improve cleaning speed.2. tradition adopts the compressed air cut-in without ball, because general oil-containing in the compressed air, so the surface quality of back workpiece is cleaned in influence, in addition, owing to be that cold wind can't be realized flash baking.This device adopts heated-air drying, can avoid phenomenon described in the traditional mode of production process fully.
Description of drawings
Fig. 1 is the utility model constant-tension ultrasonic cleaning equipment front view.
Fig. 2 is the utility model wind cutting apparatus cut-away view.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present utility model is described in detail, thereby so that advantage of the present utility model and feature can be easier to be it will be appreciated by those skilled in the art that protection domain of the present utility model is made more explicit defining.
Embodiment one
As Fig. 1-shown in Figure 2, this apparatus structure as shown in the figure, workpiece 1 enters rinse bath through roller 3, the cell body bottom arranges ultrasonic wave vibration plate 2, after finishing cleaning, enter wind cutting apparatus 4 via roller 3, wind cutting apparatus 4 ends link to each other with air blast and hot room, air blast blows out cold wind, enters in the hot room that is covered with heating wire, makes cold wind become hot blast rapidly, hot blast enters wind cutting apparatus 4 ends again, be the far-end of workpiece entrance, hot blast direction and cleaning workpiece conduct direction are oppositely, can make workpiece rapid draing.Its exclusive constant-tension control device is installed on wind cutting apparatus back, detects wheel location by the cylinder adjustment of tonicity, by Programmable Logic Controller the frequency converter frequency of receiving mechanism 8 motors is regulated, and makes workpiece linear velocity in cleaning process keep constant.Receiving mechanism 8 is positioned at directly over this device.
Embodiment two
On the basis of above-described embodiment, as Fig. 1-shown in Figure 2, further, after workpiece 1 enters ultrasonic cleaner, be subjected to ultrasonic wave vibration plate 2 effects of cell body bottom, the ultrasonic wave vibration plate is tiled in bottom of rinse bath.
Form cavitation effect, acoustic cavitation refers in the liquid because ultrasonic physical action, a certain district in liquid forms local temporary transient negative pressuren zone, so produce hole or bubble in liquid, these bubbles that are filled with steam or air are in unsteady state, when they are closed suddenly, can produce shock wave, thereby produce very big pressure at local tiny area, thus discharge rapidly in the space with sound field energy performance in liquid of gathering together, form strong shock wave.The immense pressure that cavitation effect produces can be destroyed insoluble dirt to reach the cleaning purpose.Workpiece 1 enters wind cutting apparatus 4 through roller 3, and wherein, wind cutting apparatus 4 courses of work are that air blast blows out cold wind, enter in the hot room that is covered with heating wire, make cold wind become hot blast rapidly, hot blast enters wind cutting apparatus end, be the far-end of workpiece entrance, dry.Finish workpiece 1 drying, adopt heating wire combining drum fan action, hot blast is blown into, wind direction and cleaning workpiece conduct direction are oppositely, can make workpiece rapid draing.
Enter tension force then and detect wheel 5.Tension force detects wheel 5 and is connected with the cylinder 6 that is installed in wind cutting apparatus 4 backs, detect wheel 5 tension force that are subjected to balance tension, when tension force strengthens, during namely greater than the air pressure of cylinder input, for example input air pressure is 3KG, then tension force detects wheel meeting sinking, is connected because cylinder and tension force detect wheel, and cylinder can act on tension force detection wheel is upwards drawn at this moment.
Certainly, also can realize tension adjustment by regulating the cylinder input air pressure.
Embodiment three
On the basis of above-described embodiment, as Fig. 1-shown in Figure 2, further, a kind of constant-tension ultrasonic cleaning equipment, comprise cell body, described cell body bottom arranges ultrasonic wave vibration plate 2, wherein, described cell body top arranges a wind cutting apparatus 4 for workpiece 1 drying, and described wind cutting apparatus 4 is connected with air blast, hot room; One tension force also is set on the described wind cutting apparatus 4 detects wheel 5; One tenslator is set is connected with described tension force detection wheel 5, and be installed on the back of described wind cutting apparatus 4; The top that one receiving mechanism 8 is positioned at described cell body is set.
On the basis of above-described embodiment, further, described hot room is the hot room that is covered with heating wire; Described ultrasonic wave vibration plate 2 is tiled in described cell body bottom; One position sensor 7 is set is installed in described tension force detection wheel 5 sides, in order to detect the position that described tension force detects wheel 5; Described receiving mechanism 8 also connects one and realizes the motor that frequency converter frequency is regulated.
On the basis of above-described embodiment, further, be divided into first rinse bath and second rinse bath in the described cell body; Described first bottom of rinse bath is higher than second bottom of rinse bath.
On the basis of above-described embodiment, further, workpiece 1 is subjected to the ultrasonic wave vibration plate effect of cell body bottom, forms cavitation effect.
On the basis of above-described embodiment, further, described workpiece 1 drying blows out cold wind for air blast, enter in the hot room that is covered with heating wire, make cold wind become hot blast rapidly, hot blast enters wind cutting apparatus end again, the hot blast direction is set and cleaning workpiece conduct direction is reverse.
On the basis of above-described embodiment, further, tenslator is set is connected with described tension force detection wheel 5, and be installed on described wind cutting apparatus 4 backs, regulate the position that described tension force detects wheel 5 by cylinder.
On the basis of above-described embodiment, further, the tension force that described tension force detects wheel 5 is during greater than the preset air pressure of cylinder input, and then tension force detects wheel 5 and can sink, and detects wheel 5 by the cylinder drawing tension this moment and rises.On the basis of above-described embodiment, further, the tension force that detects wheel 5 when described tension force is during less than the preset air pressure of cylinder input, and then tension force detects wheel 5 and can rise, and detects wheel 5 by the cylinder drawing tension this moment and sinks.
On the basis of above-described embodiment, further, regulate the rotating speed of motor of described receiving mechanism 8 by Programmable Logic Controller, thereby make workpiece 1 in cleaning process, keep the constant-tension operation constantly.
On the basis of above-described embodiment, further, the described tension force that described Programmable Logic Controller detects by detected one position sensor 7 that is arranged on the side of described tension force detection wheel detects the position signalling of wheel 5, the rotating speed of motor of regulating described receiving mechanism 8.
Embodiment four
On the basis of above-described embodiment, as Fig. 1-shown in Figure 2, further, the utility model must supply a kind of constant-tension method for suppersonic cleaning, wherein, may further comprise the steps:
A: workpiece 1 enters rinse bath through roller 3 and cleans;
B: enter the wind cutting apparatus 4 that links to each other with air blast and hot room through roller 3 again, to realize the workpiece drying;
C: detect wheel 5 by tension force, enter receiving mechanism 8, finish rewinding.
On the basis of above-described embodiment, further, in the described steps A, described cleaning is to be subjected to 2 effects of the ultrasonic wave vibration plate of cell body bottom, forms cavitation effect.
On the basis of above-described embodiment, further, among the described step B, described workpiece 1 drying blows out cold wind for air blast, enters in the hot room that is covered with heating wire, makes cold wind become hot blast rapidly, hot blast enters wind cutting apparatus 4 ends again, the hot blast direction is set and cleaning workpiece conduct direction is reverse.
On the basis of above-described embodiment, further, among the described step C, tenslator is set is connected with described tension force detection wheel 5, and be installed on described wind cutting apparatus 4 backs, regulate the position that described tension force detects wheel 5 by cylinder.
On the basis of above-described embodiment, further, the tension force that described tension force detects wheel is during greater than the preset air pressure of cylinder input, and then tension force detects wheel and can sink, and this moment is because the cylinder action drawing tension detects wheel rises.
On the basis of above-described embodiment, further, the tension force that detects wheel when described tension force is during less than the preset air pressure of cylinder input, and then tension force detects wheel and can rise, and detects wheel by the cylinder drawing tension this moment and sinks.
On the basis of above-described embodiment, further, among the described step C, regulate the rotating speed of motor of described receiving mechanism 8 by Programmable Logic Controller, thereby make workpiece 1 in cleaning process, keep the constant-tension operation constantly.
On the basis of above-described embodiment, further, the described tension force that described Programmable Logic Controller detects by detected one position sensor 7 that is arranged on the side of described tension force detection wheel detects the position signalling of wheel 5, the rotating speed of motor of regulating described receiving mechanism 8.
Embodiment five
On the basis of above-described embodiment, as Fig. 1-shown in Figure 2, further, a kind of constant-tension ultrasonic cleaning equipment, comprise cell body, described cell body bottom arranges ultrasonic wave vibration plate 2, wherein, described cell body top arranges a wind cutting apparatus 4 for the workpiece drying, and described wind cutting apparatus 4 is connected with air blast, hot room.
On the basis of above-described embodiment, further, a tension force also is set on the described wind cutting apparatus 4 detects wheel 5,, and a cylinder 6 and described tension force are set detect and take turns 5 and be connected.
On the basis of above-described embodiment, further, a tenslator is set is connected with described tension force detection wheel 5, and be installed on the back of described wind cutting apparatus 4; The top that one receiving mechanism 8 is positioned at described cell body also is set.
On the basis of above-described embodiment, further, described hot room is the hot room that is covered with heating wire.
On the basis of above-described embodiment, further, described ultrasonic wave vibration plate 2 is tiled in described cell body bottom.
On the basis of above-described embodiment, further, arrange one and detect the position sensor 7 that described tension force detects wheel 5 positions, described position sensor 7 is installed in described tension force and detects wheel 5 sides.
On the basis of above-described embodiment, further, be divided into first rinse bath and second rinse bath in the described cell body; Described first bottom of rinse bath is higher than second bottom of rinse bath.
On the basis of above-described embodiment, further, described receiving mechanism 8 also connects one and realizes the motor that frequency converter frequency is regulated.
On the basis of above-described embodiment, further, a Programmable Logic Controller is set is connected with the motor of described receiving mechanism 8.
On the basis of above-described embodiment, further, described Programmable Logic Controller connects and also is connected with described position sensor 7.
Above embodiment is more preferably one of specific embodiment of the utility model, and common variation and the replacement of those skilled in the art in scheme scope of the present utility model all should be included within the protection domain of the present utility model.
Claims (10)
1. a constant-tension ultrasonic cleaning equipment comprises cell body, and described cell body bottom arranges the ultrasonic wave vibration plate, it is characterized in that, described cell body top arranges a wind cutting apparatus for the workpiece drying, and described wind cutting apparatus is connected with air blast, hot room.
2. constant-tension ultrasonic cleaning equipment as claimed in claim 1 is characterized in that, a tension force also is set on the described wind cutting apparatus detects wheel, and a cylinder is set detects to take turns with described tension force and be connected.
3. constant-tension ultrasonic cleaning equipment as claimed in claim 2 is characterized in that, a tenslator is set is connected with described tension force detection wheel, and be installed on the back of described wind cutting apparatus; The top that one receiving mechanism is positioned at described cell body also is set.
4. constant-tension ultrasonic cleaning equipment as claimed in claim 3 is characterized in that, described hot room is the hot room that is covered with heating wire.
5. constant-tension ultrasonic cleaning equipment as claimed in claim 4 is characterized in that, described ultrasonic wave vibration plate is tiled in described cell body bottom.
6. constant-tension ultrasonic cleaning equipment as claimed in claim 5 is characterized in that, arranges one and detects the position sensor that described tension force detects wheel location, and described position sensor is installed in described tension force and detects the wheel side.
7. constant-tension ultrasonic cleaning equipment as claimed in claim 6 is characterized in that, is divided into first rinse bath and second rinse bath in the described cell body; Described first bottom of rinse bath is higher than second bottom of rinse bath.
8. constant-tension ultrasonic cleaning equipment as claimed in claim 7 is characterized in that, described receiving mechanism also connects one and realizes the motor that frequency converter frequency is regulated.
9. constant-tension ultrasonic cleaning equipment as claimed in claim 8 is characterized in that, a Programmable Logic Controller is set is connected with the motor of described receiving mechanism.
10. constant-tension ultrasonic cleaning equipment as claimed in claim 9 is characterized in that, described Programmable Logic Controller connects and also is connected with described position sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320032980 CN203124339U (en) | 2013-01-22 | 2013-01-22 | Constant-tension ultrasonic cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320032980 CN203124339U (en) | 2013-01-22 | 2013-01-22 | Constant-tension ultrasonic cleaning device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203124339U true CN203124339U (en) | 2013-08-14 |
Family
ID=48932365
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320032980 Expired - Fee Related CN203124339U (en) | 2013-01-22 | 2013-01-22 | Constant-tension ultrasonic cleaning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203124339U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103071643A (en) * | 2013-01-22 | 2013-05-01 | 张家港市超声电气有限公司 | Constant-tension ultrasonic cleaning device and cleaning method |
| WO2018027665A1 (en) * | 2016-08-10 | 2018-02-15 | 四川钧天投资股份有限公司 | Ultrasonic type device and method for continuous cleaning of rock salt |
-
2013
- 2013-01-22 CN CN 201320032980 patent/CN203124339U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103071643A (en) * | 2013-01-22 | 2013-05-01 | 张家港市超声电气有限公司 | Constant-tension ultrasonic cleaning device and cleaning method |
| WO2018027665A1 (en) * | 2016-08-10 | 2018-02-15 | 四川钧天投资股份有限公司 | Ultrasonic type device and method for continuous cleaning of rock salt |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203124339U (en) | Constant-tension ultrasonic cleaning device | |
| CN206825445U (en) | A kind of simulation manipulator based on controlled stroke cylinder | |
| CN104456950B (en) | A kind of method and water heater for delaying heater fouling | |
| CN203599161U (en) | Suction cup conveyer belt type sheet cleaning device | |
| CN204247468U (en) | Conveyer on coating machine | |
| CN102922610A (en) | Multi-wire cutting method, equipment and system for diamond wire | |
| CN207365607U (en) | A kind of new Furniture panel drying process device | |
| CN103071643A (en) | Constant-tension ultrasonic cleaning device and cleaning method | |
| CN203886842U (en) | Electrical automatic spraying device | |
| CN203893584U (en) | Vibrating fluidized bed dryer | |
| CN109049228A (en) | A kind of Wooden modifying apparatuses | |
| CN206207982U (en) | A kind of dryer feeding spreading out device | |
| CN205747826U (en) | A kind of sealing member processing drying unit | |
| CN204357665U (en) | Integration heat recovery machine oil temperature constant device | |
| CN211782489U (en) | Raw and other materials drying device of agate coffee | |
| CN204787668U (en) | Capsule drying device | |
| CN203922423U (en) | A kind of air-cooled sucker electromagnet | |
| CN206858620U (en) | A kind of cable mechanical refining device | |
| CN207624655U (en) | A kind of electrode plate cleaning device | |
| CN203565411U (en) | Bubbling device for cleaning surface of LCD (liquid crystal display) | |
| CN106524683A (en) | Humidity control device for crop storage chamber | |
| CN206351144U (en) | Finishing oil pump intelligence cleaning device | |
| CN205386805U (en) | Inner member of robot stores installing the system | |
| CN204612367U (en) | A kind of Starch Production vibrations fluid bed | |
| CN204281836U (en) | Washing copper strips tinning stack |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130814 Termination date: 20180122 |