CN203112672U - Oily sludge vibration washing device - Google Patents
Oily sludge vibration washing device Download PDFInfo
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- CN203112672U CN203112672U CN 201220476752 CN201220476752U CN203112672U CN 203112672 U CN203112672 U CN 203112672U CN 201220476752 CN201220476752 CN 201220476752 CN 201220476752 U CN201220476752 U CN 201220476752U CN 203112672 U CN203112672 U CN 203112672U
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Abstract
Description
技术领域 technical field
本实用新型涉及含油污泥处理的方法和设备,特别涉及一种含油污泥振动洗涤装置,属于油田环境保护领域。 The utility model relates to a method and equipment for treating oily sludge, in particular to a vibration washing device for oily sludge, which belongs to the field of oil field environmental protection. the
背景技术 Background technique
目前能源与环境协调发展是人类共同关心的话题,石油工业发展迅速,随着开采量的不断增加,生产过程中产生大量的含油污泥。含油污泥是石油开采、集输、冶炼过程中产生的固体废弃物。污泥中一般含油率在5%-50%,我国平均每年产生100万吨含油污泥,若不加以回收处理,将造成环境污染和资源浪费,含油污泥处理原则通常为:减量化原则、无害化原则、资源化原则。目前采用的处理方法主要有:晾晒填埋法、焚烧处理法、生物处理法、溶剂萃取处理法、焦化处理法等。这些处理方法存在的问题是:能耗高、处理成本高、二次污染大,处理时间长,资源回收率低。而市场需求的是一种能够回收有用物质,安全环保,设备投资少,运营成本低的处理技术、方法和设备。如何分选含油污泥,安全、环保、高效的处理含油污泥污染,一直是广大石油企业共同关注的课题。 At present, the coordinated development of energy and the environment is a topic of common concern to mankind. The petroleum industry is developing rapidly. With the continuous increase of mining volume, a large amount of oily sludge is produced in the production process. Oily sludge is a solid waste produced in the process of oil extraction, gathering and transportation, and smelting. Generally, the oil content in sludge is 5%-50%. Our country produces an average of 1 million tons of oily sludge every year. If it is not recycled, it will cause environmental pollution and waste of resources. The principle of oily sludge treatment is usually: the principle of reduction , the principle of harmlessness, and the principle of resource utilization. The treatment methods currently used mainly include: drying landfill method, incineration treatment method, biological treatment method, solvent extraction treatment method, coking treatment method, etc. The problems of these treatment methods are: high energy consumption, high treatment cost, large secondary pollution, long treatment time, and low resource recovery rate. What the market needs is a treatment technology, method and equipment that can recover useful substances, is safe and environmentally friendly, has low equipment investment, and low operating costs. How to sort oily sludge and how to deal with oily sludge pollution in a safe, environmentally friendly and efficient manner has always been a topic of common concern to the majority of petroleum companies. the
发明内容 Contents of the invention
本实用新型提供一种操作简单,环保无污染,经济实用的含油污泥振动洗涤装置,将含油污泥中粗粒物料和细粒物料与油泥浆分离,降低了后续处理的负荷及费用。 The utility model provides a simple operation, environmental protection and pollution-free, economical and practical oily sludge vibration washing device, which separates coarse and fine material in oily sludge from oily mud, reducing the load and cost of subsequent treatment. the
本实用新型的技术方案是:一种含油污泥振动洗涤装置,该装置包括:油泥储斗,圆盘给料机,回旋式油泥搅拌罐,螺旋输料机,一级洗涤装置,二级洗涤装置,高频振动筛和浆液缓冲罐,其中油泥储斗在圆盘给料机上方,圆盘给料机和回旋式油泥搅拌罐相连,回旋式油泥搅拌罐和螺旋输料机相连,螺旋输料机和一级洗涤装置相连,一级洗涤装置和二级洗涤装置相连,浆液缓冲罐在高频振动筛下方。 The technical scheme of the utility model is: an oily sludge vibration washing device, the device includes: sludge storage hopper, disc feeder, rotary sludge mixing tank, screw conveyor, primary washing device, secondary washing device, high-frequency vibrating screen and slurry buffer tank, in which the sludge storage bucket is above the disc feeder, the disc feeder is connected to the rotary sludge mixing tank, the rotary sludge mixing tank is connected to the screw conveyor, and the screw conveyor The feeder is connected with the primary washing device, the primary washing device is connected with the secondary washing device, and the slurry buffer tank is under the high-frequency vibrating screen. the
本实用新型的有益效果是:以物理处理为主,化学处理为辅的含油污泥振动洗涤装置,通过机械混合搅拌、化学药剂、高压热水冲洗、加热、高频振动共同作用下,将含油污泥中粗粒物料和细粒物料与油泥浆分离。整个装置简单实用,可配合不同含油污泥处理工艺使用,洗涤分离效果好,无污染,并且本实用新型可以固定也可以撬装移动,易于推广。 The beneficial effects of the utility model are: the oily sludge vibrating washing device is mainly based on physical treatment and supplemented by chemical treatment. Under the joint action of mechanical mixing, chemical agents, high-pressure hot water washing, heating and high-frequency vibration, the oily sludge The coarse material and fine material in the sludge are separated from the oil sludge. The whole device is simple and practical, can be used in conjunction with different oily sludge treatment processes, has good washing and separation effects, and has no pollution, and the utility model can be fixed or skid-mounted and moved, and is easy to popularize. the
附图说明 Description of drawings
图1为含油污泥振动洗涤装置示意图,图2为两级洗涤装置主视图。 Figure 1 is a schematic diagram of an oily sludge vibration washing device, and Figure 2 is a front view of a two-stage washing device. the
附图标记:1.溶液罐,2.回旋式油泥搅拌罐,3.油泥储斗,4.圆盘给料机,5.螺旋输料机, 6.一级洗涤装置,7.1#加热盘管,8.1#浆液池,9.二级洗涤装置,10.2#加热盘管,11.2#浆液池,12.二级洗涤装置出口,13.浆液缓冲罐液位计,14.高频振动筛,15.浆液缓冲罐,16.排沙口,17.2#滚筒筛,18.2#液位计,19.驱动装置,20.1#滚筒筛,21.1#液位计。 Reference signs: 1. Solution tank, 2. Rotary sludge mixing tank, 3. Sludge storage hopper, 4. Disc feeder, 5. Screw conveyor, 6. Primary washing device, 7.1# Heating coil , 8.1# slurry tank, 9. Secondary washing device, 10.2# heating coil, 11.2# slurry tank, 12. Secondary washing device outlet, 13. Serum buffer tank level gauge, 14. High frequency vibrating screen, 15. Slurry buffer tank, 16. Sand outlet, 17.2# drum screen, 18.2# liquid level gauge, 19. driving device, 20.1# drum screen, 21.1# liquid level gauge. the
具体实施方式 Detailed ways
含油污泥在油泥储斗(3)中流经圆盘给料机(4)进入回旋式油泥搅拌罐(2),油泥在回旋式油泥搅拌罐(2)中与来自溶液罐(1)的含药剂溶液充分混合搅拌后,利用螺旋输料机(5)输送至一级洗涤装置(6)内部的1#滚筒筛(20),1#滚筒筛(20)与2#滚筒筛(17)同心相连,并在驱动装置(19)的带动下不断转动。油泥在1#滚筒筛(20)内部受含药剂热水溶液高压冲洗,高于筛网孔径的粗粒物料进入二级洗涤装置(9)进一步洗涤处理,低于筛网孔径的浆液落入1#浆液池(8),1#液位计(21)用于观测1#浆液池(8)液位,1#加热盘管(7)用于加热1#浆液池(8)浆液,促进油、水、泥三相分离。粗粒物料进入二级洗涤装置(9)中再次受含药剂热水溶液高压冲洗,然后由二级洗涤装置出口(12)排出,浆液落入2#浆液池(11),2#浆液池(11)液位由外置2#液位计(18)观测控制,2#加热盘管(10)对2#浆液池(11)加热,促进油、水、泥三相分离。1#浆液池(8)与2#浆液池(11)内部浆液由渣浆泵泵入高频振动筛(14),油泥中细粒物料在筛面上的高速振荡,加速了油泥析离作用,细粒物料通过排沙口(16)排出,浆液通过筛网进入底部浆液缓冲罐(15),浆液缓冲罐(15)液位由浆液缓冲罐液位计(13)显示控制。 The oily sludge flows through the disc feeder (4) in the sludge storage hopper (3) and enters the rotary sludge mixing tank (2). After the medicament solution is fully mixed and stirred, it is transported to the 1# drum sieve (20) inside the primary washing device (6) by a screw conveyor (5), and the 1# drum screen (20) is concentric with the 2# drum screen (17). Connected, and constantly rotate under the drive of driving device (19). The oil sludge is washed by high-pressure hot water solution containing medicament inside the 1# trommel screen (20), and the coarse-grained materials higher than the aperture of the screen enter the secondary washing device (9) for further washing treatment, and the slurry below the aperture of the screen falls into the 1# The slurry tank (8), the 1# liquid level gauge (21) is used to observe the liquid level of the 1# slurry tank (8), and the 1# heating coil (7) is used to heat the slurry in the 1# slurry tank (8), so as to promote oil, Water and mud are separated into three phases. The coarse-grained material enters the secondary washing device (9) and is washed again by high-pressure hot water solution containing medicament, and then is discharged from the outlet (12) of the secondary washing device, and the slurry falls into the 2# slurry pool (11), and the 2# slurry pool (11 ) liquid level is observed and controlled by the external 2# liquid level gauge (18), and the 2# heating coil (10) heats the 2# slurry pool (11) to promote the three-phase separation of oil, water and mud. The internal slurry of 1# slurry tank (8) and 2# slurry tank (11) is pumped into the high-frequency vibrating screen (14) by the slurry pump, and the high-speed vibration of the fine-grained materials in the sludge on the screen surface accelerates the separation of the sludge , the fine-grained material is discharged through the sand discharge port (16), and the slurry enters the bottom slurry buffer tank (15) through the screen, and the liquid level of the slurry buffer tank (15) is displayed and controlled by the slurry buffer tank level gauge (13). the
本装置实施过程包含以下步骤: The implementation process of this device includes the following steps:
A、混合搅拌:由油泥储斗,圆盘给料机,回旋式油泥搅拌罐,螺旋输料机构成。 A. Mixing and stirring: It is composed of a sludge storage hopper, a disc feeder, a rotary sludge mixing tank, and a screw conveyor. the
B、洗涤分选:由两级洗涤装置构成。 B. Washing and sorting: it consists of two-stage washing devices. the
C、振动分选:由高频振动筛与浆液缓冲罐构成。 C. Vibration separation: It is composed of a high-frequency vibrating screen and a slurry buffer tank. the
所述的混合搅拌是指含油污泥通过油泥储斗流经圆盘给料机进入回旋式油泥搅拌罐与含药剂溶液混合搅拌处理。所述的洗涤分选,由两级洗涤装置构成,洗涤装置内部有倾斜网状滚筒筛,滚筒筛同心相连。油泥在滚筒筛内部受含药剂热水溶液高压冲洗,驱动装置带动滚筒筛不断转动,油泥向前推进,粗粒物料从二级洗涤装置出口排出,浆液进入滚筒筛底部浆液池。所述的浆液池内置蒸汽加热盘管,对分选后泥浆加热处理,促使油、泥分离,浆液池液位通过外置液位计观测。所述的振动分选,由高频振动筛与浆液缓冲罐构成,高频振动筛采用高频率振动,破坏了油泥表面的张力,细粒物料在筛面上的高速振荡,加速了油泥析离作用,细粒物料通过细料排沙口排出,浆液通过筛网进入底部浆液缓冲罐。 The mixing and stirring means that the oily sludge flows through the sludge storage hopper through the disc feeder and enters the rotary sludge mixing tank for mixing and stirring with the chemical solution. The washing and sorting is composed of a two-stage washing device. Inside the washing device, there is an inclined mesh drum screen, and the drum screens are connected concentrically. The sludge is washed inside the trommel screen by high-pressure hot water solution containing chemicals, the driving device drives the trommel screen to rotate continuously, the sludge is pushed forward, the coarse material is discharged from the outlet of the secondary washing device, and the slurry enters the slurry pool at the bottom of the trommel screen. The steam heating coil is built in the slurry tank, and the sorted mud is heated to promote the separation of oil and mud, and the liquid level of the slurry tank is observed through an external liquid level gauge. The vibration separation is composed of a high-frequency vibrating screen and a slurry buffer tank. The high-frequency vibrating screen uses high-frequency vibration to destroy the tension on the surface of the sludge, and the high-speed vibration of the fine-grained materials on the screen surface accelerates the separation of the sludge. Function, the fine-grained material is discharged through the fine material sand discharge port, and the slurry enters the bottom slurry buffer tank through the screen. the
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| CN 201220476752 CN203112672U (en) | 2012-09-11 | 2012-09-11 | Oily sludge vibration washing device |
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| CN 201220476752 CN203112672U (en) | 2012-09-11 | 2012-09-11 | Oily sludge vibration washing device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104155410A (en) * | 2014-07-04 | 2014-11-19 | 中国石油天然气股份有限公司 | A device for testing oil washing efficiency |
| CN109574428A (en) * | 2019-01-31 | 2019-04-05 | 江西炼石环保科技有限公司 | A kind of greasy dirt circulation washing methods |
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- 2012-09-11 CN CN 201220476752 patent/CN203112672U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104155410A (en) * | 2014-07-04 | 2014-11-19 | 中国石油天然气股份有限公司 | A device for testing oil washing efficiency |
| CN109574428A (en) * | 2019-01-31 | 2019-04-05 | 江西炼石环保科技有限公司 | A kind of greasy dirt circulation washing methods |
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