CN203111595U - Weighing type smoke box on-line detecting device - Google Patents

Weighing type smoke box on-line detecting device Download PDF

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Publication number
CN203111595U
CN203111595U CN 201320118632 CN201320118632U CN203111595U CN 203111595 U CN203111595 U CN 203111595U CN 201320118632 CN201320118632 CN 201320118632 CN 201320118632 U CN201320118632 U CN 201320118632U CN 203111595 U CN203111595 U CN 203111595U
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CN
China
Prior art keywords
smoke box
weighing
band conveyor
adjustable speed
support
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Expired - Fee Related
Application number
CN 201320118632
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Chinese (zh)
Inventor
戴光利
李灏
芮秋国
王李苏
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Nanjing Dashu Intelligence Technology Co Ltd
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Nanjing Dashu Intelligence Technology Co Ltd
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Priority to CN 201320118632 priority Critical patent/CN203111595U/en
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Publication of CN203111595U publication Critical patent/CN203111595U/en
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Abstract

A weighing type smoke box on-line detecting device is characterized by comprising a master control panel support (1), an industrial personal computer (2), a smoke box position detection sensor (3), a code reader (5), a weighting detecting system (6), a speed-regulating belt conveyor (7), a weighting sensor (8) and a support (9). The speed-regulating belt conveyor (7) is installed on the support (9), the weighting sensor (8) is installed between the support (9) and the speed-regulating belt conveyor (7), the code reader (5) and the weighting detecting system (6) are installed on the support (9), the smoke box position detection sensor (3) is installed on the support (9) through an installation support, the industrial personal computer (2) is installed on the master control panel support (1), the master control panel support (1) is installed on one side of the support (9), and the industrial personal computer (2) is electrically connected with the weighting detecting system (6), the code reader (5) and the smoke box position detection sensor (3) in a wired or wireless mode. The weighing type smoke box on-line detecting device has the advantages of being compact and practical in structure, low in cost, high in detection efficiency, high in safety, accurate in control, convenient to manufacture and maintain and the like.

Description

Weighing type smoke box on-line measuring device
Technical field
The utility model relates to a kind of tobacco machine, the cigarette bar box-missing detecting device in especially a kind of tobacco package equipment, specifically a kind of Weighing type smoke box on-line measuring device.
Background technology
At present, in the domestic cigarette enterprise cartoning sealing machine production process, because machine detects defective or human element, produce the cigarette bar box-missing phenomenon.It is to adopt ray detection and Machine Vision Detection that present cigarette bar box-missing detects main solution.But there is the danger of radiation leakage in ray detection, and entail dangers to producers' personal safety seldom has producer to adopt.The Machine Vision Detection false drop rate is higher, reports to the police to cause the shutdown of cartoning sealing machine simultaneously, and influence is produced normally.
The applicant recognize identical trade mark cigarette FCL weight float 100 the gram about, and certain brand Soft Roll cigarette wall scroll weight 220 the gram about, Hard Roll cigarette wall scroll weight 270 the gram about.With this reasoning, high-precision weighing-appliance can satisfy cigarette bar box-missing and detect.
Along with the raising that cigarette quality requires, the tobacco client more and more payes attention to the cigarette bar box-missing problem, so high efficiency, high-precision cigarette bar box-missing on-line measuring device are requisite cover operations in the production of cigarettes.
Summary of the invention
The purpose of this utility model is to have the false drop rate height, cause the interruption of production of cigarettes or have the problem of radiation hazards at existing cigarette bar box-missing detecting device technology, design the online weighing technology of a kind of dependence and bar code and read technology, high efficiency, high precision, the online weighing of finishing smoke box that does not influence cartoning sealing machine work, safety detect and can online rejecting lack the Weighing type smoke box on-line measuring device of bar smoke box, thereby satisfy in the production of cigarettes cigarette bar box-missing at the needs of X-ray inspection X.
The technical solution of the utility model is:
A kind of Weighing type smoke box on-line measuring device, it is characterized in that it comprises main control panel support 1, industrial computer 2, smoke box position-detection sensor 3, code reader 5, the checking system 6 of weighing, adjustable speed band conveyor 7, LOAD CELLS 8 and bearing 9, adjustable speed band conveyor 7 is installed on the bearing 9, LOAD CELLS 8 is installed in the weight that is used for the part cigarette of operation on the weighing adjustable speed band conveyor 7 between bearing 9 and the adjustable speed band conveyor 7, code reader 5 and the checking system 6 of weighing are installed on the bearing 9 and are positioned at a side or the top of adjustable speed band conveyor 7, code reader 5 is used for reading the national smoke box standard code on the smoke box and sends to industrial computer 2 for the trade mark and the kind of its identification smoke box, corresponding parameter preset related data in the reading database, the weight signal of the 6 pairs of LOAD CELLS of checking system of weighing, 8 outputs is gathered, and handles to draw current cigarette carton weight and send to industrial computer 2 and carries out weight storage and comparison for it; Smoke box position-detection sensor 3 by erecting frame be installed on the bearing 9, a side or the top of adjustable speed band conveyor 7, it determines the smoke box position for detection of the operation conditions of part cigarette on the adjustable speed band conveyor 7, judges the opportunity of weighing and reading sign indicating number; Industrial computer 2 is installed on the support 1, support 1 is installed in a side of bearing 9, industrial computer 2 is as the controller of barcode data, weight data collection, processing, storage, finish weight alignment algorithm and logic operation, the output smoke box is rejected the action of signal control device for eliminating, and it can be electrically connected by wired or wireless mode and weigh checking system 6, warning device 4, code reader 5 and smoke box position transduser 3.
Described support 1 is the steel framed structure.
On the described bearing 9 warning device 4 is installed also.
The quantity of described smoke box position-detection sensor 3 is two, and entrance point and the exit end with adjustable speed band conveyor 7 is relative respectively for they.
The beneficial effects of the utility model:
The utility model adopts reads a yard technology identification smoke box trade mark, according to such smoke box associated weight data in the smoke box barcode data Query Database, contrast the cigarette carton weight that the checking system of weighing takes by weighing, realize cigarette bar box-missing or overweight detection according to the weight alignment algorithm, improved the online detection of cigarette bar box-missing efficient, strengthen its safety, meet the safety in production requirement, harmless, thus the packing that better meets production of cigarettes detects needs.
The utility model also has compact conformation, practicality, and cost is lower, and precise control is made, advantage easy to maintenance.
Description of drawings
Fig. 1 is structural representation of the present utility model.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further described.
As shown in Figure 1.
A kind of Weighing type smoke box on-line measuring device, it mainly is made up of support 1, industrial computer 2, smoke box position-detection sensor 3, warning device 4, code reader 5, the checking system 6 of weighing, adjustable speed band conveyor 7, LOAD CELLS 8 and bearing 9.Smoke box is carried by adjustable speed band conveyor 7, smoke box position-detection sensor 3 is installed in the two ends of band conveyor 7 for detection of the smoke box real time position, top or a side that code reader 5 is installed in adjustable speed band conveyor 7 are used for reading the smoke box barcode data, the bottom that LOAD CELLS 8 is installed in adjustable speed band conveyor 7 is used for the weight signal of metering smoke box and data is sent to the checking system 6 of weighing, the 6 pairs of data of checking system of weighing carry out drawing cigarette carton weight after the Treatment Analysis and weight data are sent to carrying out whether qualified judgement in the industrial computer 2, with device for eliminating together with the corresponding signal output part of information input terminal and the industrial computer 2 of warning device 4 link to each other the described checking system 6 of weighing, adjustable speed band conveyor 7, smoke box position-detection sensor 3 and code reader 5 are installed on the support 9.Program in the industrial computer 2 can utilize the routine techniques establishment to realize according to the Programming Notes book of industrial computer, and for the software engineer of this area, the related software establishment in the industrial computer is very convenient, and need not to carry out performing creative labour can realize; The conventional equipment manufacturing can directly be purchased or adopt to other parts all from market.
Details are as follows:
Industrial computer 2 is installed on the main control panel support 1, and main control panel support 1 adopts the steel framework, and compact conformation, fabrication and installation are convenient and swift.Industrial computer 2 is conventional control convenience, and its control program can be worked out according to product description.Industrial computer 2 is as the major control device of barcode data, weight data collection, processing, storage, and it can be electrically connected by wired or wireless mode and weigh checking system 6, warning device 4, code reader 5 and smoke box position transduser 3.Smoke box position-detection sensor 3 is for detection of band conveyor upper smoke box run location.Warning device 4 cooperates with device for eliminating to be realized carrying out relevant treatment to lacking the bar smoke box.Code reader 5 is used for the trade mark and the kind of identification part cigarette, and barcode data is sent to industrial computer 2, by industrial computer 2 according to default std wt and the permissible error data of this trade mark cigarette in barcode data inquiry and the reading database.The checking system 6 of weighing is used for gathering the signal of LOAD CELLS 8, processing draws adjustable speed band conveyor upper smoke box weight and is sent to industrial computer 2, by industrial computer 2 with weight data with compare with indicated weight weight and the permissible error data that read according to barcode data, judge whether smoke box is qualified, the checking system 6 of weighing can adopt custom circuit and control software to be realized.Band conveyor 7 is the adjustable speed conveyer, and weight sensor 8 is installed in the conveyer below.LOAD CELLS 8 can standard remove to take by weighing cigarette carton weight, the error of avoiding the shake of adjustable speed band conveyor to cause.
Smoke box is carried by adjustable speed band conveyor 7, two smoke box position-detection sensors 3 at two ends detect the position of smoke box on conveyer, after smoke box enters belt conveyer scale, industrial computer 2 programs are opened code reader 5 and are read code function, smoke box is during through code reader 5 belows, the national standard bar code that code reader 5 is gathered smoke boxes, and data are sent to industrial computer 2, industrial computer 2 programs read this kind smoke box std wt and preset weight error according to the barcode data identification smoke box trade mark and kind behind the Query Database.When smoke box arrives adjustable speed band conveyor 7 ends, the checking system 6 of weighing reads weight sensor 8 data, processing draws the cigarette carton weight data and is sent to industrial computer 2, whether industrial computer 2 lacks bar (deficiency in weight) or is mixed with foreign material (overweight) determining smoke box by weight ratio, and mark lacks the bar smoke box, provide the rejecting signal when starting warning device 4, propose device action behind the selective trace muting position, smoke box road and will lack the bar smoke box and reject from manufacturing line.
Principle of work of the present utility model is:
Adjustable speed band conveyor 7 guarantees that smoke box is at the uniform velocity steadily by Weighing type smoke box on-line measuring device, code reader 5 scanning smoke box bar codes are also transmitted barcode data to industrial computer 2, industrial computer 2 is analyzed barcode datas according to corresponding smoke box std wt and permissible error in the smoke box trade mark data query data bank wherein, the signal of checking system 6 according to smoke box position-detection sensor 3 of weighing, judge the position of smoke box on band conveyor 7, read the signal of four LOAD CELLS 8 in good time, transfer to industrial computer 2 after calculating the smoke box actual weight, industrial computer 2 judges by the weight alignment algorithm whether work as front smoke box lacks bar.Do not lack the bar smoke box and enter the warehouse, lack the bar smoke box and after warning device 4 is reported to the police, reject.
The utility model does not relate to part and all can adopt same as the prior art or prior art is realized.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.
The utility model does not relate to partly all, and the prior art that maybe can adopt same as the prior art is realized.

Claims (4)

1. Weighing type smoke box on-line measuring device, it is characterized in that it comprises main control panel support (1), industrial computer (2), smoke box position-detection sensor (3), code reader (5), the checking system (6) of weighing, adjustable speed band conveyor (7), LOAD CELLS (8) and bearing (9), adjustable speed band conveyor (7) is installed on the bearing (9), LOAD CELLS (8) is installed in and is used for the weight that weighing adjustable speed band conveyor (7) is gone up the part cigarette of operation between bearing (9) and the adjustable speed band conveyor (7), code reader (5) and the checking system of weighing (6) are installed in a side or the top that adjustable speed band conveyor (7) was gone up and be positioned to bearing (9), code reader (5) is used for reading the national smoke box standard code on the smoke box and sends to industrial computer (2) for the trade mark and the kind of its identification smoke box, corresponding parameter preset related data in the reading database, the checking system (6) of weighing is gathered the weight signal of LOAD CELLS (8) output, handles to draw current cigarette carton weight and send to industrial computer (2) and carries out weight storage and comparison for it; Smoke box position-detection sensor (3) is installed in by erecting frame that bearing (9) is gone up, a side or the top of adjustable speed band conveyor (7), it goes up the operation conditions of part cigarette for detection of adjustable speed band conveyor (7), determine the smoke box position, judge and weigh and the opportunity of reading sign indicating number; Industrial computer (2) is installed on the support (1), support (1) is installed in a side of bearing (9), industrial computer (2) is as the controller of barcode data, weight data collection, processing, storage, finish weight alignment algorithm and logic operation, the output smoke box is rejected the action of signal control device for eliminating, and it is electrically connected by wired or wireless mode and weigh checking system (6), code reader (5) and smoke box position transduser (3).
2. Weighing type smoke box on-line measuring device according to claim 1 is characterized in that described support (1) is the steel framed structure.
3. Weighing type smoke box on-line measuring device according to claim 1 is characterized in that also being equipped with on the described bearing (9) warning device (4).
4. Weighing type smoke box on-line measuring device according to claim 1, the quantity that it is characterized in that described smoke box position-detection sensor (3) is two, entrance point and the exit end with adjustable speed band conveyor (7) is relative respectively for they.
CN 201320118632 2013-03-15 2013-03-15 Weighing type smoke box on-line detecting device Expired - Fee Related CN203111595U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320118632 CN203111595U (en) 2013-03-15 2013-03-15 Weighing type smoke box on-line detecting device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320118632 CN203111595U (en) 2013-03-15 2013-03-15 Weighing type smoke box on-line detecting device

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CN203111595U true CN203111595U (en) 2013-08-07

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104215309A (en) * 2014-09-02 2014-12-17 上海烟草集团有限责任公司 Intelligent tobacco box weigher
CN104215310A (en) * 2014-09-02 2014-12-17 上海烟草集团有限责任公司 Intelligent weighing method of tobacco boxes
CN106005608A (en) * 2016-05-25 2016-10-12 淮南市鸿裕工业产品设计有限公司 Fixed-point assisting device for orientation of operating plane of material filling machine
CN106072757A (en) * 2016-08-02 2016-11-09 安徽宜桐机械有限公司 A kind of tobacco shred recycling device in tobacco leaf filament cutter dust pelletizing system
CN106628417A (en) * 2017-03-03 2017-05-10 北京科顺建筑材料有限公司 Automatic packaging system for waterproof rolls
CN111693126A (en) * 2020-06-22 2020-09-22 中机中联工程有限公司 Control method of online weighing device with identification system
CN114933113A (en) * 2022-03-29 2022-08-23 浙江中烟工业有限责任公司 Finished cigarette conveying and sorting system
CN115055398A (en) * 2022-06-15 2022-09-16 浙江中烟工业有限责任公司 Error-proof system and method for cigarette finished products

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104215309A (en) * 2014-09-02 2014-12-17 上海烟草集团有限责任公司 Intelligent tobacco box weigher
CN104215310A (en) * 2014-09-02 2014-12-17 上海烟草集团有限责任公司 Intelligent weighing method of tobacco boxes
CN104215310B (en) * 2014-09-02 2016-06-29 上海烟草集团有限责任公司 A kind of Nicotiana tabacum L. smoke box intelligent weighing method
CN104215309B (en) * 2014-09-02 2016-09-28 上海烟草集团有限责任公司 A kind of Nicotiana tabacum L. smoke box Intelligent weighing device
CN106005608A (en) * 2016-05-25 2016-10-12 淮南市鸿裕工业产品设计有限公司 Fixed-point assisting device for orientation of operating plane of material filling machine
CN106072757A (en) * 2016-08-02 2016-11-09 安徽宜桐机械有限公司 A kind of tobacco shred recycling device in tobacco leaf filament cutter dust pelletizing system
CN106628417A (en) * 2017-03-03 2017-05-10 北京科顺建筑材料有限公司 Automatic packaging system for waterproof rolls
CN111693126A (en) * 2020-06-22 2020-09-22 中机中联工程有限公司 Control method of online weighing device with identification system
CN114933113A (en) * 2022-03-29 2022-08-23 浙江中烟工业有限责任公司 Finished cigarette conveying and sorting system
CN115055398A (en) * 2022-06-15 2022-09-16 浙江中烟工业有限责任公司 Error-proof system and method for cigarette finished products
CN115055398B (en) * 2022-06-15 2024-02-06 浙江中烟工业有限责任公司 Error-proof system and method for finished cigarette

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130807