A kind of electric core proving installation
Technical field
The utility model relates to a kind of proving installation, is a kind of electric core proving installation.
Background technology
Electricity core parameter measurement equipment is to connect the device that battery plus-negative plate is measured the internal resistance of cell and voltage by probe.In the battery production process, must pass through the battery formation process.Consider that for cost and weight some electric core adopts aluminum hull, after changing into,, adopt special-purpose " clamp device " clamping to leave standstill for preventing the bulging distortion, in the process of leaving standstill, need to measure the internal resistance of cell and voltage in case postorder to electric core sorting and combo.
Investigate according to the inventor, present domestic battery changes into that the checkout equipment accuracy of detection is not ideal enough, system reliability is relatively poor, can only detect single only electric core, automaticity is not high, be not suitable for the large-scale production needs, internal resistance voltage separates second test needs two complete equipments, the data of battery formation process are by finishing manually in addition, be difficult for forming systematized data, the series connection of battery used in groups brought potential performance and life-span hidden danger; Simultaneously, caused heavy manual labor to the workman, and repetition, uninteresting.The clamping electricity core parameter measurement equipment of our design has reduced personnel's hand labour and workload by the automated mechanical device, makes data systemization, and the automaticity height is powerful, is fit to large-scale production.On the one hand, this equipment both can detect automatically to box hat electricity core parameter, also was applicable to aluminum hull electricity core; On the other hand, to monomer electricity core with clamp electric in groups core and can both carry out parameter and detect automatically, and the voltage internal resistance once tests and finishes, and only needs a set of equipment, and an operative employee has reduced personnel's input, has improved work efficiency.
Summary of the invention
Technical problem to be solved in the utility model is, overcomes the shortcoming of prior art, and a kind of electric core proving installation of robotization is provided.
In order to solve above technical matters, a kind of electric core proving installation that the utility model provides comprises:
Electronic device, the base plate of existing resistance that is used to test electric core and voltage, be arranged at the probe unit on the base plate, described probe unit mainly by base, be located at column on the base, be located at the column top fixed head, be placed in cylinder, the location-plate that is connected with cylinder piston rod on the fixed head and the probe be located at below the location-plate constitutes; It is characterized in that: also be provided with on the described base plate and cooperate slide rail and the screw drive mechanism that forms moving sets with described base, offer screw on the described base, the screw rod of described screw drive mechanism is arranged in the screw, and the signal output part of described probe unit connects the input end of electronic device.
The utility model further improves and is also to comprise:
1. be used to control the PLC module of described screw drive mechanism and cylinder.
2. host computer, described PC control output terminal is connected to the control end of described PLC module; The data input pin of described host computer connects the output terminal of described electronic device.
3. be installed in laser sensor and bar-code scanner on the described column; The output terminal of described laser sensor and bar-code scanner all is connected to the data input pin of described host computer.
4. the top of described location-plate has screw; Be provided with the adjustment screw rod between described cylinder piston rod and the described location-plate.
5. described screw drive mechanism is a ball screw.
The beneficial effects of the utility model:
The utility model provides a kind of electric core proving installation, has reduced personnel's hand labour and workload by the automated mechanical device, makes data systemization, and the automaticity height is powerful, is fit to large-scale production.On the one hand, this equipment both can detect automatically to box hat electricity core parameter, also was applicable to aluminum hull electricity core; On the other hand, to monomer electricity core with clamp electric in groups core and can both carry out parameter and detect automatically, and the voltage internal resistance once tests and finishes, and only needs a set of equipment, and an operative employee has reduced personnel's input, has improved work efficiency.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
The front view of a kind of electric core proving installation shown in Figure 1.
The left view of a kind of electric core proving installation shown in Figure 2.
The stereographic map of a kind of electric core proving installation shown in Figure 3.
Number in the figure is schematically as follows: 1-base plate, 2-location-plate, 3-baffle plate, 7-box hat cushion block, 8-clutch shaft bearing seat, 9-gland, the 10-shaft coupling, 11-motor cabinet, 12-AC servo motor, the 13-end ring, 14-cylindrical hole self-aligning ball bearing, 15-probe, 16-probe location-plate, 17-second slide block, 19-pressure regulator holder, the 20-pressure regulator, the 21-guide pin bushing, 22-adjusts screw rod, the 23-guide pillar, 24-tool cylinder, 25-air cylinder fixed plate, the 26-solenoid valve, 27-laser sensor, 28-barcode scanner, the 29-microswitch, 30-second bearing seat, 31-beam, the 32-linear slide rail, 33-base, 34-ball screw, the 35-column, the 36-second upright joint, 37-exhaust box, 38-air hose.
Embodiment
Embodiment
A kind of as shown in Figures 1 to 3 electric core proving installation comprises:
Base plate 1, beam 31 is equipped with for four jiaos in base plate 1 bottom.Fix a motor cabinet 11 on base plate 1 corner, an AC servo motor 12 is installed on the motor cabinet 11, the output terminal of AC servo motor 12 is connected with an end of ball screw 34 by shaft coupling 10, and gland 9, end ring 13 and cylindrical hole self-aligning ball bearing 14 are installed between shaft coupling 10 and the ball screw 34 successively; Cylindrical hole self-aligning ball bearing 14 usefulness clutch shaft bearing seats 8 support, and the other end of ball screw 34 supports with second bearing seat 30.A linear slide rail 32 is equipped with in the below of ball screw 34.Column 35 is installed on first slide block of linear slide rail 32 by base 33.A cylinder fixed head 25 is equipped with at column 35 tops,, tool cylinder 24 is installed on the cylinder fixed head 25, and tool cylinder 24 provides power by the pressurized air that air hose 38 imports.The solenoid valve that is installed on column 35 sides is connected in series in the compressed air channel, is used for the control to tool cylinder 24; Simultaneously, solenoid valve 26 also has second upright joint 36 and the exhaust box 37, and noise is excessive when preventing air pressure change.
The opposite side of column 35 is equipped with pressure regulator holder 19, and pressure regulator 20 is installed on the pressure regulator holder 19; Pressure regulator 20 has the first upright joint; Pressure regulator 20 is also connected and is inserted in the compressed air channel, advances the stable gas pressure of tool cylinder 24 in order to regulate input; Having the first upright joint on the pressure regulator 20 installs with convenient.
The piston rod of tool cylinder 24 connects adjusts screw rod 22, adjusts screw rod 22 lower ends and is installed in the screw of probe location-plate 16.Two second slide blocks 17 are installed in the both sides of probe location-plate 16, and the guide pillar 23 that is slidingly matched with second slide block 17 is fixed on the cylinder fixed head 25, simultaneously, on second slide block 17 guide pin bushing 21 has been installed also.Two probes 15 are installed in the below of probe location-plate 16, and probe 15 adopts the PH-15M3 model probe of Shenzhen Hua Rongfa Electronic Testing company limited, and this model probe has the bipitch structure of inside and outside mutual insulating, and the internal resistance of electric core and voltage are once tested and can be finished.The spacing of probe 15 equals the spacing of battery battery core lug.The head of probe 15 is downward, and afterbody is connected with testing apparatus by Kelvin's folder, and testing apparatus is fixed on the base 33.
On the column 35, be respectively arranged with article one code scanner support and second code scanner support at the barcode position of the different electric cores of correspondence; Bar-code scanner is housed respectively above.Corresponding different electric cores position scanning desired location the first laser sensor support and the second laser sensor support are installed respectively, first laser sensor and second laser sensor are installed respectively on it, be used for the position scanning of electric core.
On base plate 1, a side of linear slide rail 32 that is to say and the homonymy at probe 15 places that the lower position of corresponding probe 15 is installed a box hat cushion block 7; A microswitch 29 is equipped with in box hat cushion block 7 bottoms, puts as electric core and can trigger microswitch 29 after putting in place, sends signal.Extensions slide rail 32 directions also are equipped with location-plate 2 and the baffle plate 3 that is used together after the 8Ah box hat cushion block 7, in order to locate electric core group.
Present embodiment also comprises the PLC control module, is connected to the control end of servomotor and cylinder, is used for the action control to them.
Present embodiment also uses a host computer, and each port of host computer is connected respectively to the output terminal of output terminal, laser sensor and the bar-code scanner of proving installation, the detection port of microswitch, the control port of PLC control module; So form the test process of robotization.
Duty is divided into two kinds, and first kind is the test to monomer electricity core, comprises 1833-10Ah box hat electricity core and 1813-8Ah box hat electricity core.At first, screw rod 22 is adjusted in rotation, makes the height of probe location-plate 16 and electric core height adapt.Use unit clamp that electric core is clamped then, electric core after clamping is placed on the box hat cushion block 7, triggered microswitch 29, after host computer receives, be that the bar code that electric core is read in the work of control strip code scanner sends to host computer, start tool cylinder 24 simultaneously, promoting probe location-plate 16 moves from top to bottom, closely contact the lug of electric core up to probe 15, testing apparatus promptly begins to test, after testing apparatus test is finished test result also is sent to host computer, host computer just with the outcome record of barcode data and test in the form of correspondence; And then instruction tool cylinder 24, oppositely drive pin location-plate 16 bottom-up recurrence initial positions, finish once test.
Second kind is the test to modular electric core group, comprises 1833-10Ah aluminum hull electricity core and 1230-5Ah aluminum hull electricity core; In electric core was produced, aluminum hull electricity core also used the special-purpose device that steps up to add and hold, and what be different from box hat is to clamp simultaneously after aluminum hull electricity core adopts the electric core of many groups to arrange and leaves standstill.At first, screw rod 22 is adjusted in rotation, makes the height of probe location-plate 16 and electric core height adapt.Electric core group after will stepping up is then put according to location-plate 2 and baffle plate 3 determined positions.After starting proving installation, AC servo motor 12 drives ball screws 34, and then promotes first slide block and slide on linear slide rail 32.Laser sensor is triggered by a certain privileged site of electric core, and after the triggering, servomotor 12 stops at once, as first kind of pattern, finishes the test of an electric core then.Servomotor 12 continues operation then, finishes until the electric core test of whole group, and the servomotor counter-rotating revert to initial position with first slide block, promptly finishes once the test of electric core group.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.