CN203096519U - Gel-containing fiber film formation device - Google Patents

Gel-containing fiber film formation device Download PDF

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Publication number
CN203096519U
CN203096519U CN 201320088348 CN201320088348U CN203096519U CN 203096519 U CN203096519 U CN 203096519U CN 201320088348 CN201320088348 CN 201320088348 CN 201320088348 U CN201320088348 U CN 201320088348U CN 203096519 U CN203096519 U CN 203096519U
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CN
China
Prior art keywords
still
valve
kettle
gel
film formation
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Expired - Fee Related
Application number
CN 201320088348
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Chinese (zh)
Inventor
周彬
王慧玲
樊理山
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Yancheng Textile Vocational and Technical College
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Yancheng Textile Vocational and Technical College
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Priority to CN 201320088348 priority Critical patent/CN203096519U/en
Application granted granted Critical
Publication of CN203096519U publication Critical patent/CN203096519U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model provides a gel-containing fiber film formation device. The gel-containing fiber film formation device comprises a generation kettle 1. An ultrasonic oscillator 4 and an infrared generator 3 are fixedly arranged at the bottom and on the side surface of the generation kettle 1 respectively, a fiber feeding port 18 is arranged at the upper end of the generation kettle 1, and a plurality of multilayer pore plates 2 are arranged in the generation kettle 1. The generation kettle 1 is respectively connected with a filter 6, a first circulating pump 7 and a first valve 8. The first valve 8 is connected with a purification kettle 11, a precipitator addition port 10 is arranged on the purification kettle 11, a stirrer 9 is fixedly arranged on the purification kettle 11, the purification kettle 11 is respectively connected with a second valve 12 and a gel filter 13, and the gel filter 13 is communicated with a recovery kettle 14. The recovery kettle 14 is receptively connected with a second circulating pump 15, a metering pump 16 and a third valve 17, and the third valve 17 is connected with the generation kettle 1. The gel-containing fiber film formation device has the advantages of being simple in structure, convenient to control, high in work efficiency, good in effect and low in energy consumption, used water can be recycled after undergoing gel filtering treatment, and therefore water consumption and environmental pollution are greatly reduced.

Description

A kind of glue fibrid film formation device that contains
Technical field
The utility model relates to a kind of glue fibrid film formation device that contains, and particularly relates to a kind of film formation device that uses ultrasonic wave and ultrared reusable edible water.
Background technology
Contain the glue fibrid and mainly refer to plant bast fiber and silk fiber.The plant bast fiber mainly contains bast-fibre and xylophyta bast fiber, as ramie, flax, bluish dogbane, Chinese fiber crops, mulberry fibre, high mallow stem hide fiber, lime tree fiber, kudzu stem hide fiber etc., these plant basts mainly contain cellulose, hemicellulose, lignin and pectin and form; Silk fiber mainly contains mulberry silk, tussah silk, ricinus silk etc., and it mainly is made up of fibroin and silk gum.On textile industry, these contain the glue fibrid must handle through coming unstuck before using and remove colloid and extract fiber, reaching the purpose of spinning cotton and weaving cloth, but since Degumming Procedures length reduced its added value, nonetheless, colloid is also very difficult to be removed fully.Contain glue fiber for this type of, can utilize fiber not exclusively come unstuck the residual colloid in back with consolidated fibers film forming (net) as some nonwoven products, as mulberry paper, high mallow stem mulberry paper, silk facial mask etc., can be used as some packings and skin-protection product, these products have reduced manufacturing procedure, can utilize simultaneously the adjection of colloid well, as antibiotic, the health-care function of high mallow pectin of mulberry skin pectin and the close skin effect of silk silk gum etc., so value-added content of product improves greatly.The screen cloth method is mainly adopted in the processing of this series products at present, adopt wooden or metal matter framework and screen pack formation screen cloth, to be tiled in the screen cloth through the fiber of handling that comes unstuck early stage, immerse in the water then, manual effect is waved so that fiber web is paved, and slowly from water the screen cloth level is mentioned then, filters moisture, naturally dry, tunica fibrosa is taken off just formed a complete tunica fibrosa again.But it is longer that this method expends time in, production efficiency is extremely low, and labour intensity is big, be unfavorable for industrialization, resulting tunica fibrosa exists tangible gage distortion and part to be prone to tangible hole, because fiber dries from outside to inside naturally, make it produce significantly " core-skin " structure, influence the final use of product.Because the participation of the big water gaging of whole process need and can not recycling, and colloid can sneak in the water, causes the waste and the pollution of water resource, do not meet the theory that modern textile industry cleans, low-carbon (LC) is produced.
The utility model content
The purpose of this utility model provides a kind of glue fibrid film formation device that contains, and it can overcome the deficiencies in the prior art part.
A kind of glue fibrid film formation device that contains, it is characterized in that having generation still 1, still 1 bottom and side take place be fixed with ultrasonic oscillator 4 and infrared emittance 3 respectively, it is that fiber is placed mouth 18 that still 1 upper end takes place, still 1 inside takes place, and a plurality of multilayer orifice plates 2 are arranged, multilayer orifice plate 2 is placed on and takes place on the shelf 5 that still 1 inwall left and right horizontal installs, take place still 1 by pipeline respectively with filter 6, first circulating pump 7, first valve 8 connects, first valve 8 is connected with purification still 11 by pipeline, purify a precipitating agent interpolation mouth 10 is set on the still 11, purify on the still 11 and install an agitator 9, purify still 11 by pipeline respectively with second valve 12, glue filter 13 connects, and glue filter 13 is communicated with recovery still 14 by pipeline.Reclaim still 14 and be connected with second circulating pump 15, measuring pump 16 and the 3rd valve 17 respectively by pipeline, the 3rd valve 17 is connected with generation still 1 by pipeline.
The beneficial effects of the utility model are that it is simple in structure, and control is convenient, high efficiency, and effective, it is low to consume energy, but the recycling after filter glue is handled of institute's water significantly reduces water consumption and environmental pollution.
Description of drawings
Accompanying drawing 1 is a structural representation of the present utility model;
Among the figure: 1 for still takes place, and 2 is the multilayer orifice plate, and 3 is infrared emittance, 4 is ultrasonic oscillator, and 5 is shelf, and 6 is filter, 7 is first circulating pump, and 15 is second circulating pump, and 8 is first valve, 12 is second valve, and 17 is the 3rd valve, and 9 is agitator, 10 for precipitating agent adds mouth, and 11 for purifying still, and 13 is glue filter, 14 for reclaiming still, and 16 is measuring pump, and 18 are fiber placement mouth
The specific embodiment
A kind of glue fibrid film formation device that contains, it is characterized in that having generation still 1, still 1 bottom and side take place be fixed with ultrasonic oscillator 4 and infrared emittance 3 respectively, it is that fiber is placed mouth 18 that still 1 upper end takes place, still 1 inside takes place, and a plurality of multilayer orifice plates 2 are arranged, multilayer orifice plate 2 is placed on and takes place on the shelf 5 that still 1 inwall left and right horizontal installs, take place still 1 by pipeline respectively with filter 6, first circulating pump 7, first valve 8 connects, first valve 8 is connected with purification still 11 by pipeline, purify a precipitating agent interpolation mouth 10 is set on the still 11, purify on the still 11 and install an agitator 9, purify still 11 by pipeline respectively with second valve 12, glue filter 13 connects, and glue filter 13 is communicated with recovery still 14 by pipeline.Reclaim still 14 and be connected with second circulating pump 15, measuring pump 16 and the 3rd valve 17 respectively by pipeline, the 3rd valve 17 is connected with generation still 1 by pipeline.
The beneficial effects of the utility model are that it is simple in structure, and control is convenient, high efficiency, and effective, it is low to consume energy, and institute's water is reusable edible after filter glue is handled, and significantly reduces water consumption and environmental pollution.
During work, close all valves, placing mouthfuls 18 from fiber will tile respectively through the fiber of the pretreated certain mass that comes unstuck and evenly be placed on the multilayer orifice plate 2, equally distributed micropore is arranged on the multilayer orifice plate 2, its specification is: its order number (screen number in the screen cloth of 1 inch (25.4mm) width) 〉=400(order/inch), in taking place, still 1 injects appropriate amount of purified water, water level should be higher than the fiber on the uppermost multilayer orifice plate 2, open ultrasonic oscillator 4, ultrasonic oscillator 4 frequencies are 20kHz-80kHz, and power is 1kw-2kw.Supersonic generator in the ultrasonic oscillator 4 converts low frequency ac to the high-frequency ac signal of telecommunication that is complementary with ultrasonic transducer.Ultrasonic transducer is converted to high-frequency mechanical vibration with the signal of telecommunication of alternation in the overfrequency scope.Utilize high-frequency mechanical vibration among " cavitation " effect that fiber surface produced makes the easier space and micropore that is diffused between the fiber of degumming baths.Make fiber carry out little moving simultaneously, to reach the purpose of even tiling.After treating that fiber evenly tiles, open first valve 8, water process filter 6 filtrations under the effect of first circulating pump 7 in the still 1 take place, fiber and other non-fiber impurity in the filtering fiber film forming procedure under the multilayer orifice plate band, in first valve 8 entered into purification still 11, water separated with tunica fibrosa in the generation still 1 thereby make.Close first valve 8, the tunica fibrosa of opening on 3 pairs of multilayer orifice plates 2 of infrared emittance carries out quick drying, infrared emittance 3 power are 1kw-2kw, temperature-control range is 50 ℃-300 ℃, the electromagnetic wave that infrared generator 3 is produced arrives fiber surface with light velocity straightline propagation, the intrinsic frequency (also being macromolecular absorbing wavelength in ultrared emission wavelength and the fiber) of big molecular motion is when being complementary in the tranmitting frequency of infrared ray and fiber, cause big molecule judder in the fiber, thereby the fierceness friction takes place in the inside of fiber produce the fast even dried fibres of heat, since homogeneous heating, product appearance, mechanical performances etc. all improve greatly.Treat just can take off from multilayer orifice plate 2 successively after tunica fibrosa is dried and use.Add mouth 10 from precipitating agent and to purifying still 11, add an amount of ethanol, open agitator 9, the colloid in the recirculated water is fully precipitated.Open second valve 12, colloid enters into glue filter 13 through the recirculated water of post precipitation through second valve 12, recirculated water after glue filter 13 filters is back to and reclaims in the still 14, when treating that carry out the fiber film forming next time, open the 3rd valve 17, the recirculated water that reclaims enters again in the generation still 1 through measuring pump 16, the 3rd valve 17 under the effect of second circulating pump 15, repeats said process and can carry out the fiber film forming.Above-mentioned related circuit is known or general.

Claims (3)

1. one kind contains glue fibrid film formation device, it is characterized in that: comprise still (1) takes place, purify still (11) and reclaim still (14); Described generation still (1) bottom and side are fixed with ultrasonic oscillator (4) and infrared emittance (3) respectively, still (1) upper end takes place place mouthful (18) for fiber, still (1) inside takes place, and a plurality of multilayer orifice plates (2) are arranged, multilayer orifice plate (2) is placed on and takes place on the shelf (5) that still (1) inwall left and right horizontal installs, still (1) takes place be connected with filter (6), first circulating pump (7), first valve (8) respectively by pipeline, first valve (8) is connected with purification still (11) by pipeline.
2. a kind of glue fibrid film formation device that contains according to claim 1, it is characterized in that: a precipitating agent is set on the described purification still (11) adds mouthful (10), purify on the still (11) and install an agitator (9), purify still (11) and be connected with second valve (12), glue filter (13) respectively by pipeline, glue filter (13) is communicated with recovery still (14) by pipeline.
3. a kind of glue fibrid film formation device that contains according to claim 1, it is characterized in that: described recovery still (14) is connected with second circulating pump (15), measuring pump (16) and the 3rd valve (17) respectively by pipeline again, and the 3rd valve (17) is connected with generation still (1) by pipeline.
CN 201320088348 2013-02-27 2013-02-27 Gel-containing fiber film formation device Expired - Fee Related CN203096519U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320088348 CN203096519U (en) 2013-02-27 2013-02-27 Gel-containing fiber film formation device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320088348 CN203096519U (en) 2013-02-27 2013-02-27 Gel-containing fiber film formation device

Publications (1)

Publication Number Publication Date
CN203096519U true CN203096519U (en) 2013-07-31

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Application Number Title Priority Date Filing Date
CN 201320088348 Expired - Fee Related CN203096519U (en) 2013-02-27 2013-02-27 Gel-containing fiber film formation device

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CN (1) CN203096519U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104089974A (en) * 2014-07-29 2014-10-08 盐城纺织职业技术学院 Synthetic fiber heat shrinkage rate detection method and synthetic fiber heat shrinkage rate detection device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104089974A (en) * 2014-07-29 2014-10-08 盐城纺织职业技术学院 Synthetic fiber heat shrinkage rate detection method and synthetic fiber heat shrinkage rate detection device

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130731

Termination date: 20170227

CF01 Termination of patent right due to non-payment of annual fee