CN203096151U - Non-homoporous centrifugal pan for centrifuging glass fiber - Google Patents

Non-homoporous centrifugal pan for centrifuging glass fiber Download PDF

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Publication number
CN203096151U
CN203096151U CN 201220362782 CN201220362782U CN203096151U CN 203096151 U CN203096151 U CN 203096151U CN 201220362782 CN201220362782 CN 201220362782 CN 201220362782 U CN201220362782 U CN 201220362782U CN 203096151 U CN203096151 U CN 203096151U
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CN
China
Prior art keywords
centrifugal pan
centrifugal
pan
side wall
homoporous
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Expired - Lifetime
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CN 201220362782
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Chinese (zh)
Inventor
陈照峰
陈舟
张卷
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Xu Lijiang
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Suzhou Superlong Aviation Heat Resistance Material Technology Co Ltd
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Priority to CN 201220362782 priority Critical patent/CN203096151U/en
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Abstract

The utility model discloses a non-homoporous centrifugal pan for centrifuging glass fiber. Each hole in the side wall of the centrifugal pan is of a non-homoporous structure, and the diameter of each hole is gradually increased from bottom to top of the side wall of the centrifugal pan and is in a pyramid shape. High-temperature molten glass which rotates at a high speed in the centrifugal pan can be uniformly and gradiently thrown away along the holes in the side wall of the centrifugal pan in equilibrium to molten glass which is positioned on the side wall originally and has gradient temperature difference, so that the diameter of the glass fiber is distributed more uniformly and the fiber has better performance. In addition, the centrifugal pan has favorable high temperature resistance, oxidation resistance and mechanical performance under high temperature and long service life under high temperature.

Description

A kind of centrifugal glass fibre non-uniform hole centrifugal pan
Technical field
The utility model relates to a kind of centrifugal pan and preparation method thereof, especially relates to a kind of centrifugal glass fibre non-uniform hole centrifugal pan and preparation method thereof.
Background technology
Adopt the glass fibre of centrifugal blowing process production to be called centrifugal glass fibre.Centrifugal blowing process is that the fused glass metal is incorporated in the centrifugal pan that sidewall has many regular micropores by bushing, high speed rotating by centrifugal pan throws away glass metal from centrifugal pan sidewall hole, form one time glass fibre, form secondary glass fiber, i.e. centrifugal glass fibre by high-temperature fuel gas winding-up wire drawing again.Characteristics such as centrifugal glass fibre has that Fibre diameter is thin, thermal conductivity is low, sound absorbing capabilities is good, electrical insulation capability is good, coefficient of elasticity is high, water-intake rate is low, resistance to chemical attack and A level are not fired are widely used in electromechanics, metallurgy, oil, chemical industry, building and aerospace field.Centrifugal pan is necessary parts of making centrifugal glass fibre, when centrifugal pan is produced at centrifugal glass fibre, need bear centrifugal action under the whizzer high speed rotating and about 1000 ℃ high temp glass liquid and wash away erosion.Its quality good or not and structure are formed directly influences fiber quality.
The centrifugal pan composition that discloses the centrifugal pan composition of states such as moral, U.S., method, day and tested at home in (P15~20) literary composition of " producing the research of glass wool " in " glass fibre " 06 phase magazine of publishing in 1987 with the sedimentator alloy, wherein composition is respectively 0.5% C, 32% Cr, 5% W, 10% Fe, 0.01% B, surplus is that the homemade centrifugal pan of Ni has excellent comprehensive performances, can reach 250h mean life, the longest 350h that reaches.
" glass wool sedimentator high-temperature corrosion-resistant alloy " (P34~39) literary composition discloses a kind of glass fibre centrifugal pan in " steel research journal " the 7th volume 01 phase magazine of nineteen ninety-five publication, this centrifugal pan diameter is 300mm, wall thickness is 5mm, distributing on its circumference aperture of 7000 1mm diameters, it is is main with Ni-Cr and in addition W, Mo, Nb and other micro-solution strengthening are prepared from.Under 980 ℃, with the speed high speed rotating of 2400rpm, this centrifugal pan working life can reach 500h.
The great majority that use on the domestic market are above-mentioned equal pore structure centrifugal pan at present, be that this centrifugal pan sidewall hole is equal pore structure, pore size is identical and regular, the glass fiber diameter skewness of this centrifugal pan preparation, and when use temperature reached 1050 ℃, this centrifugal pan working life was lower.
The utility model content
The purpose of this utility model is intended to overcome the deficiencies in the prior art, a kind of centrifugal glass fibre non-uniform hole centrifugal pan and preparation method thereof is provided, this centrifugal pan has good fire-resistant oxidation resistant performance, mechanical behavior under high temperature and hot operation life-span, and uses the glass fiber diameter of this centrifugal pan preparation to be evenly distributed.
For realizing that the technical scheme that the purpose of this utility model adopts is: a kind of centrifugal glass fibre non-uniform hole centrifugal pan is provided, it is characterized in that described centrifugal pan sidewall hole is the non-uniform hole structure, pore diameter increases to the top gradually from centrifugal pan sidewall bottom, is Pyramid.
Described centrifugal pan sidewall void distribution can be divided into 2 layers~7 layers, preferred 4 layers.Optional pore diameter range is 0.4mm~1.6mm.
The invention also discloses a kind of preparation method of above-mentioned centrifugal pan, it is characterized in that comprising the step of following order:
(1) be that matrix adds W and Hf vacuum melting is master alloy with Ta, proportioning is 27.6%~49.6% Ta, 48%~71% W and 0.6%~4.8% Hf;
(2) with above-mentioned master alloy and 8%~12% Co, 10%~14% Cr, 4%~6% Al, 2%~4% Mo, 2%~4% Re, 1%~2% Ti, 0.02%~0.3% C, 0.1%~0.5% B, 0.1%~0.5% Ce, 0.1%~1% (Y+Yb), all the other are Ni, after the mixing, and ball milling 2h~10h in planetary high-energy ball milling jar, material ball ratio is 1: (3~5), rotating speed are 80rad/min~160rad/min;
(3) feedstock production after adopting conventional vacuum melting casting process with above-mentioned ball milling becomes disk, and vacuum pressure is 0.001~0.1Pa, and smelting temperature is 1900 ℃~2200 ℃;
(4) adopt x-ray inspection to handle in above-mentioned disk;
(5) with after the x-ray inspection of above-mentioned process, the disk sidewall of no subsurface defect prepares centrifugal glass fibre non-uniform hole centrifugal pan after successively punching and handling, optional numerical control electric spark punching of punching processing mode or laser boring, preferred laser boring.
Effect: the utility model compared with prior art has the following advantages:
(1) this centrifugal pan has partly substituted traditional high-Cr alloy with W, Ta, Re, has fusing point height, advantage that antioxidant property is good.
(2) this centrifugal pan is with rare earth cerium (Ce) and oxide nano rare earth yttrium oxide (Y 2O 3) and ytterbium oxide (Yb 2O 3) compound dispersion-strengthened, can improve the mechanical behavior under high temperature of alloy centrifugal dish greatly by nano dispersion reinforced particle.
(3) this centrifugal pan sidewall hole adopts the non-uniform hole structure, with on sidewall, balanced each other originally with regard to glass metal with gradient temperature difference, high temp glass liquid in the rotation of centrifugal pan high speed can be thrown away along centrifugal pan sidewall hole uniform gradient, it is more even that glass fiber diameter is distributed, and fibre property is better.
Description of drawings
Fig. 1 is the structural representation of a kind of centrifugal glass fibre of the present utility model with the non-uniform hole centrifugal pan, and 10 is centrifugal pan sidewall hole among the figure.
Fig. 2 is the partial sidewall pore texture synoptic diagram of a kind of centrifugal glass fibre of the present utility model with the non-uniform hole centrifugal pan.
Embodiment
Below in conjunction with specific embodiment, further illustrate the utility model, should understand these embodiment only be used to the utility model is described and be not used in the restriction scope of the present utility model, after having read the utility model, those skilled in the art all fall within the application's claims to the modification of the various equivalent form of values of the present utility model and limit.
Embodiment
With 21 kilograms of Ni, 4.2 kilograms of Co, 5.04 kilograms of Cr, 2.1 kilograms of Al, 1.26 kilograms of Mo, 1.26 kilograms of Re, 0.42 kilogram of Ti, 0.084 kilogram of B, 0.126 kilogram of Ce, 0.21 kilogram of Y 2O 3And Yb 2O 3, 5.55 kilograms of master alloys of being made up of the Hf of 61%W, 38%Ta and 1% are raw material, it with pellet 1: 4 ratio, elapsed time is 4h, after rotating speed is the high energy ball mill ball milling of 100rad/min, raw material is smelted into alloy solution and is cast into disk in the vacuum melting casting furnace, vacuum pressure is 0.001Pa~0.1Pa, and smelting temperature is 1900 ℃~2200 ℃.After the disk of casting carried out x-ray inspection and handle, the disk sidewall of no subsurface defect successively carried out preparing centrifugal glass fibre non-uniform hole centrifugal pan after the laser boring processing.This centrifugal pan diameter is 360mm, and wall thickness is 5mm, and 18000 apertures are distributing around its sidewall.Centrifugal pan sidewall void distribution is divided into 4 layers, is one deck every 6 row holes, and the first layer aperture is 0.8mm, and second layer aperture is 0.7mm, and the 3rd layer of aperture is 0.6mm, and the 4th layer of aperture is 0.55mm.
Above-mentioned only is single embodiment of the present utility model, but design concept of the present utility model is not limited thereto, and allly utilizes this design that the utility model is carried out the change of unsubstantiality, all should belong to the behavior of the scope of invading the utility model protection.In every case be the content that does not break away from technical solutions of the utility model, to any type of simple modification, equivalent variations and remodeling that above embodiment did, still belong to the protection domain of technical solutions of the utility model according to technical spirit of the present utility model.

Claims (2)

1. a centrifugal glass fibre non-uniform hole centrifugal pan is characterized in that the sidewall hole is the non-uniform hole structure, and pore diameter increases to the top gradually from centrifugal pan sidewall bottom, is Pyramid.
2. according to the described centrifugal pan of claim 1, it is characterized in that the sidewall void distribution can be divided into 2 layers~7 layers, optional pore diameter range is 0.4mm~1.6mm.
CN 201220362782 2012-07-24 2012-07-24 Non-homoporous centrifugal pan for centrifuging glass fiber Expired - Lifetime CN203096151U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103553347A (en) * 2013-11-11 2014-02-05 重庆再升科技股份有限公司 Glass fiber cotton and preparation method thereof
CN103572098A (en) * 2012-07-24 2014-02-12 苏州宏久航空防热材料科技有限公司 Non-uniform-aperture centrifugation disc for glass fiber centrifugation and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103572098A (en) * 2012-07-24 2014-02-12 苏州宏久航空防热材料科技有限公司 Non-uniform-aperture centrifugation disc for glass fiber centrifugation and preparation method thereof
CN103553347A (en) * 2013-11-11 2014-02-05 重庆再升科技股份有限公司 Glass fiber cotton and preparation method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
ASS Succession or assignment of patent right

Owner name: SUZHOU V.I.P. NEW MATERIAL CO., LTD.

Free format text: FORMER OWNER: SUZHOU HONGJIU AVIATION HEAT PROTECTION MATERIAL SCIENCE + TECHNOLOGY CO., LTD.

Effective date: 20140911

C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20140911

Address after: Taicang City, Yan Shan Xi Lu Suzhou 215400 Jiangsu province No. 136

Patentee after: SUZHOU V.I.P. NEW MATERIAL Co.,Ltd.

Address before: 215400 Chengxiang City, Taicang Province town of the People South Road, No. 162, No.

Patentee before: SUZHOU HONGJIU AVIATION HEAT-RESISTANT MATERIAL TECHNOLOGY Co.,Ltd.

TR01 Transfer of patent right
TR01 Transfer of patent right

Effective date of registration: 20191122

Address after: Room 2321, building 1, No. 268, Jiqingmen street, Gulou District, Nanjing City, Jiangsu Province

Patentee after: Xu Lijiang

Address before: Taicang City, Yan Shan Xi Lu Suzhou 215400 Jiangsu province No. 136

Patentee before: SUZHOU V.I.P. NEW MATERIAL Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20130731