CN203092796U - Standing-type inner circle large slicing machine - Google Patents
Standing-type inner circle large slicing machine Download PDFInfo
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- CN203092796U CN203092796U CN201320045498.4U CN201320045498U CN203092796U CN 203092796 U CN203092796 U CN 203092796U CN 201320045498 U CN201320045498 U CN 201320045498U CN 203092796 U CN203092796 U CN 203092796U
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Abstract
本实用新型公开了一种立式内圆大切片机，结构上包括床身、横向移动部件、左右摆动部件、前后移动部件、电器操作箱，主轴、刀盘、转台、上下移动部件、电机及控制系统，上下移动部件、前后移动部件、横向移动部件上设置有交流电机，主轴连接有主轴电机，主轴与刀盘连接，床身上还设置有横向移动部件、电器操作箱，电器操作箱内设置有控制系统。控制系统控制本实用新型以半径切割方式切割，以合理的切割速度进行配比，即以等距离切割为基础，较大外经切割速度比较小外经切割速度慢，随切割路程变化，速度逐步增快，保证切割时间和效率。
The utility model discloses a vertical inner circle large slicing machine, which structurally includes a bed, a lateral moving part, a left and right swinging part, a front and rear moving part, an electrical operation box, a main shaft, a cutter head, a turntable, an up and down moving part, a motor and Control system, AC motors are installed on the up and down moving parts, forward and backward moving parts, and lateral moving parts, the main shaft is connected to the main shaft motor, the main shaft is connected to the cutter head, and the bed is also equipped with lateral moving parts, electrical operation box, and electrical operation box. There are control systems. The control system controls that the utility model cuts in a radius cutting mode, and the ratio is carried out at a reasonable cutting speed, that is, based on equidistant cutting, the cutting speed of the larger outer meridian is slower than that of the smaller outer meridian, and the speed gradually changes with the change of the cutting distance. Speed up to ensure cutting time and efficiency.
Description
技术领域 technical field
本实用新型涉及一种切割设备，尤其涉及一种立式内圆大切片机，适用于半导体材料、晶体、玻璃、陶瓷、宝石、稀土磁材等脆硬材料的切割。 The utility model relates to a cutting device, in particular to a vertical inner circle large slicer, which is suitable for cutting brittle and hard materials such as semiconductor materials, crystals, glass, ceramics, precious stones, and rare earth magnetic materials.
背景技术 Background technique
切片机是常用的材料切割设备，现有的立式切片机切割效率较低，同时使用寿命较短。 Slicers are commonly used material cutting equipment. The existing vertical slicers have low cutting efficiency and short service life.
发明内容 Contents of the invention
为了解决现有技术中存在的问题及不足，本实用新型提供了一种立式内圆大切片机，改变了传统的面线接触切割方式，即工件旋转和加工刀具形成点接触的切割，同时原来切割行程为工件直径，现在只需半径，大大降低了切割难度，提高了切割速度和效率；同时对结构上进行改进，提高其使用寿命。 In order to solve the problems and deficiencies in the prior art, the utility model provides a vertical inner circle large slicer, which changes the traditional surface-line contact cutting method, that is, the workpiece rotation and the processing tool form a point-contact cutting, and at the same time Originally, the cutting stroke was the diameter of the workpiece, but now only the radius is required, which greatly reduces the difficulty of cutting, improves the cutting speed and efficiency; at the same time, the structure is improved to increase its service life.
本实用新型的目的是通过如下的技术方案实现的 The purpose of this utility model is achieved by the following technical solutions
立式内圆大切片机，结构上包括床身、横向移动部件、左右摆动部件、前后移动部件、电器操作箱，主轴、刀盘、转台、上下移动部件、电机及控制系统，上下移动部件、前后移动部件、横向移动部件上设置有交流电机，主轴连接有主轴电机，主轴与刀盘连接，床身上还设置有横向移动部件、电器操作箱，电器操作箱内设置有控制系统。 Vertical internal circle large slicer, structurally includes bed, lateral moving parts, left and right swinging parts, front and rear moving parts, electrical operation box, spindle, cutter head, turntable, up and down moving parts, motor and control system, up and down moving parts, The front and rear moving parts and the lateral moving parts are provided with AC motors, the main shaft is connected with the main shaft motor, the main shaft is connected with the cutterhead, the bed is also provided with lateral moving parts, electrical operation box, and a control system is arranged in the electrical operation box.
所述的横向移动部件上有左右摆动部件，左右摆动部上有前后移动部件，上下移动部件底端固定于左右摆动部件上，上下移动部件中部通过连杆固定于前后移动部件上，连杆两端与上下移动部件、前后移动部件为活动连接。 There are left and right swinging parts on the lateral moving part, and there are forward and backward moving parts on the left and right swinging parts. The end is movably connected with the up and down moving parts and the front and back moving parts.
所述的横向移动部件、前后移动部件、上下移动部件分别可横向、前后、上下移动。 The laterally moving parts, forward and backward moving parts and up and down moving parts can respectively move laterally, front and rear, and up and down.
所述的上下移动部件，其外侧上的直线导轨，转台通过滚珠丝杆安装于直线导轨内，转台上安装工件，直线导轨上安装有光栅，保证系统的稳定性和精度。 The up and down moving parts, the linear guide on the outer side, and the turntable are installed in the linear guide through a ball screw, the workpiece is installed on the turntable, and the grating is installed on the linear guide to ensure the stability and accuracy of the system.
所述的主轴电机，连接有变频器，主轴电机输出轴连接有主轴，采用精密滚动轴承，其与主轴电机联系，主轴运转精度高、刚性强、使用寿命久。 The main shaft motor is connected with a frequency converter, the output shaft of the main shaft motor is connected with a main shaft, and a precision rolling bearing is used to connect with the main shaft motor. The main shaft has high running precision, strong rigidity and long service life. ``
所述的控制系统，包括控制卡、驱动器、变频器、电机、上位机及输入输出模块、控制电源，控制电源连接控制卡，控制卡连接上位机及输入输出模块，还连接有伺服驱动器、Z轴伺服驱动器、步进驱动器、变频器，伺服驱动器、Z轴伺服驱动器、步进驱动器分别连接有伺服电机，变频器连接有交流电机。 The control system includes a control card, a driver, a frequency converter, a motor, an upper computer and an input-output module, a control power supply, the control power supply is connected to the control card, the control card is connected to the upper computer and the input-output module, and a servo driver, Z The axis servo driver, the step driver, the frequency converter, the servo driver, the Z-axis servo driver, and the step driver are respectively connected with a servo motor, and the frequency converter is connected with an AC motor.
所述控制卡内集成有切割系统控制软件，控制以半径切割方式切割，所述上位机连接控制控制卡以选择工作方式为手动操作或自动操作及操作参数。 The cutting system control software is integrated in the control card, which controls the cutting in a radius cutting mode. The host computer is connected to the control control card to select the working mode as manual operation or automatic operation and operating parameters.
控制系统控制本实用新型以半径切割方式切割，以合理的切割速度进行配比，即以等距离切割为基础，较大外经切割速度比较小外经切割速度慢，随切割路程变化，速度逐步增快，保证切割时间和效率。 The control system controls that the utility model cuts in a radius cutting mode, and the ratio is carried out at a reasonable cutting speed, that is, based on equidistant cutting, the cutting speed of the larger outer meridian is slower than that of the smaller outer meridian, and the speed gradually changes with the change of the cutting distance. Speed up to ensure cutting time and efficiency.
本实用新型改变了传统的面线接触切割方式，即工件旋转和加工刀具形成点接触的切割，同时原来切割行程为工件直径，现在只需半径，大大降低了切割难度，提高了切割速度和效率，延长刀具使用寿命，提高表面平整度，解决了超高硬度的材料切割，同时对大直径的材料切割。 The utility model changes the traditional surface-line contact cutting method, that is, the cutting where the workpiece rotates and the processing tool forms point contact. At the same time, the original cutting stroke is the diameter of the workpiece, but now only the radius is required, which greatly reduces the cutting difficulty and improves the cutting speed and efficiency. , prolong the service life of the tool, improve the surface smoothness, solve the problem of cutting ultra-high hardness materials, and at the same time cut large-diameter materials.
附图说明 Description of drawings
图1为本实用新型一实施例结构示意图 Fig. 1 is the structural representation of an embodiment of the utility model
图中：1-床身，2-横向移动部件，3-左右摆动部件，4-前后移动部件，5-电器操作箱，6-上下移动部件，7-转台，8-刀盘，9-主轴，64-连杆。 In the figure: 1-bed, 2-transverse moving parts, 3-left and right swinging parts, 4-front and rear moving parts, 5-electrical operation box, 6-up and down moving parts, 7-turntable, 8-cutter, 9-spindle , 64-connecting rod.
具体实施方式 Detailed ways
下面结合附图及实施例对本实用新型进一步进行说明 Below in conjunction with accompanying drawing and embodiment the utility model is further described
如图1所示实施例，立式内圆大切片机，结构上包括床身、横向移动部件、左右摆动部件、前后移动部件、电器操作箱，主轴、刀盘、转台、上下移动部件、电机及控制系统，上下移动部件、前后移动部件、横向移动部件上设置有交流电机，主轴连接有主轴电机，主轴与刀盘连接，床身上还设置有横向移动部件、电器操作箱，电器操作箱内设置有控制系统。 In the embodiment shown in Figure 1, the vertical inner circle large slicer structurally includes a bed, lateral moving parts, left and right swinging parts, front and rear moving parts, electrical operation box, main shaft, cutterhead, turntable, up and down moving parts, motor And the control system, the up and down moving parts, forward and backward moving parts, and lateral moving parts are equipped with AC motors, the main shaft is connected to the main shaft motor, the main shaft is connected to the cutter head, and the bed is also equipped with lateral moving parts, electrical operation boxes, and electrical operation boxes. A control system is provided.
所述的横向移动部件上有左右摆动部件，左右摆动部上有前后移动部件，上下移动部件底端固定于左右摆动部件上，上下移动部件中部通过连杆固定于前后移动部件上，连杆两端与上下移动部件、前后移动部件为活动连接。 There are left and right swinging parts on the lateral moving part, and there are forward and backward moving parts on the left and right swinging parts. The end is movably connected with the up and down moving parts and the front and back moving parts.
所述的横向移动部件、前后移动部件、上下移动部件分别可横向、前后、上下移动。 The laterally moving parts, forward and backward moving parts and up and down moving parts can respectively move laterally, front and rear, and up and down.
所述的上下移动部件，其外侧上的直线导轨，转台通过滚珠丝杆安装于直线导轨内，转台上安装工件，直线导轨上安装有光栅，保证系统的稳定性和精度。 The up and down moving parts, the linear guide on the outer side, and the turntable are installed in the linear guide through a ball screw, the workpiece is installed on the turntable, and the grating is installed on the linear guide to ensure the stability and accuracy of the system.
所述的主轴电机，连接有变频器，主轴电机输出轴连接有主轴，采用精密滚动轴承，其与主轴电机联系，主轴运转精度高、刚性强、使用寿命久。 The main shaft motor is connected with a frequency converter, the output shaft of the main shaft motor is connected with a main shaft, and a precision rolling bearing is used to connect with the main shaft motor. The main shaft has high running precision, strong rigidity and long service life. ``
所述的控制系统，包括控制卡、驱动器、变频器、电机、上位机及输入输出模块、控制电源，控制电源连接控制卡，控制卡连接上位机及输入输出模块，还连接有伺服驱动器、Z轴伺服驱动器、步进驱动器、变频器，伺服驱动器、Z轴伺服驱动器、步进驱动器分别连接有伺服电机，变频器连接有交流电机。 The control system includes a control card, a driver, a frequency converter, a motor, an upper computer and an input-output module, a control power supply, the control power supply is connected to the control card, the control card is connected to the upper computer and the input-output module, and a servo driver, Z The axis servo driver, the step driver, the frequency converter, the servo driver, the Z-axis servo driver, and the step driver are respectively connected with a servo motor, and the frequency converter is connected with an AC motor.
所述控制卡内集成有切割系统控制软件，控制以半径切割方式切割，所述上位机连接控制控制卡以选择工作方式为手动操作或自动操作及操作参数。 The cutting system control software is integrated in the control card, which controls the cutting in a radius cutting mode. The host computer is connected to the control control card to select the working mode as manual operation or automatic operation and operating parameters.
控制系统控制本实用新型以半径切割方式切割，以合理的切割速度进行配比，即以等距离切割为基础，较大外经切割速度比较小外经切割速度慢，随切割路程变化，速度逐步增快，保证切割时间和效率。 The control system controls that the utility model cuts in a radius cutting mode, and the ratio is carried out at a reasonable cutting speed, that is, based on equidistant cutting, the cutting speed of the larger outer meridian is slower than that of the smaller outer meridian, and the speed gradually changes with the change of the cutting distance. Speed up to ensure cutting time and efficiency.
本实用新型切割开始点为工件外缘，切割结束点为工件圆心处，以半径方式进行切割。 The cutting start point of the utility model is the outer edge of the workpiece, and the cutting end point is the center of the workpiece circle, and the cutting is performed in a radius manner.
本实用新型改变了传统的面线接触切割方式，即工件旋转和加工刀具形成点接触的切割，同时原来切割行程为工件直径，现在只需半径，大大降低了切割难度，提高了切割速度和效率，延长刀具使用寿命，提高表面平整度，解决了超高硬度的材料切割，同时对大直径的材料切割。 The utility model changes the traditional surface-line contact cutting method, that is, the cutting where the workpiece rotates and the processing tool forms point contact. At the same time, the original cutting stroke is the diameter of the workpiece, but now only the radius is required, which greatly reduces the cutting difficulty and improves the cutting speed and efficiency. , prolong the service life of the tool, improve the surface smoothness, solve the problem of cutting ultra-high hardness materials, and at the same time cut large-diameter materials.
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201320045498.4U CN203092796U (en) | 2013-01-29 | 2013-01-29 | Standing-type inner circle large slicing machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105689782A (en) * | 2016-02-03 | 2016-06-22 | 建德市港联机械设备有限公司 | Two-way inner circular slicing machine |
| CN107746176A (en) * | 2017-11-24 | 2018-03-02 | 安徽睿知信信息科技有限公司 | A kind of glass cutting machine of multi-trace cutting |
| CN111319145A (en) * | 2020-01-22 | 2020-06-23 | 上海汇盛无线电专用科技有限公司 | Accurate adjusting device for vertical inside diameter large slicer |
-
2013
- 2013-01-29 CN CN201320045498.4U patent/CN203092796U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105689782A (en) * | 2016-02-03 | 2016-06-22 | 建德市港联机械设备有限公司 | Two-way inner circular slicing machine |
| CN105689782B (en) * | 2016-02-03 | 2018-06-19 | 建德市港联机械设备有限公司 | A kind of two-way inside diameter slicer |
| CN107746176A (en) * | 2017-11-24 | 2018-03-02 | 安徽睿知信信息科技有限公司 | A kind of glass cutting machine of multi-trace cutting |
| CN111319145A (en) * | 2020-01-22 | 2020-06-23 | 上海汇盛无线电专用科技有限公司 | Accurate adjusting device for vertical inside diameter large slicer |
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Granted publication date: 20130731 |